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Escape trunk

An escape trunk is a pressurized chamber located on submarines that serves as a primary means for members to the either for routine operations, such as deploying divers, or in emergencies to escape a disabled by flooding the compartment to match external water pressure and allowing safe ascent to the surface. Primarily functioning as a lock-out or lock-in , it enables the transfer of personnel and equipment without compromising the submarine's , and in scenarios, it mates with deep-submergence vehicles to evacuate up to 24 individuals per trip. Operationally, the trunk is flooded with to chest height and pressurized using banks in approximately 20 seconds at depths up to 450 feet, after which escapers don buoyant hoods such as the historical or the modern (SEIE)—a life jacket integrated with a —and ascend in pairs while exhaling to prevent or lung injury. Historically, escape trunks evolved from early 20th-century innovations following incidents like the 1927 sinking, which prompted the development and adoption of the in 1929, with further advancements after the 1939 USS Squalus incident that demonstrated successful chamber rescues, leading to the in 1963, and modern designs supporting escapes up to 600 feet. In addition to emergency use, these trunks facilitate , such as SEAL team insertions, and are equipped with beacons for vehicle homing.

History

Early Developments

The emergence of submarine escape concepts dates to around 1910, drawing directly from that utilized soda-lime cartridges to absorb exhaled and sustain breathable air. These adaptations addressed the growing risks of early operations, where hull failures could trap crews underwater without viable means of ascent. Early innovations gained urgency following tragic sinkings, such as that of USS F-4 in 1915, when the submarine imploded at over 300 feet off , killing all 21 aboard with no escape apparatus available. In response, the was developed in the 1910s by Sir Robert Davis, featuring an oxygen canister for rebreathing, a soda-lime absorber, and an inflatable bag to aid controlled ascent from shallow depths. This device marked a foundational shift toward personal escape gear, though it was limited to depths under 50 feet and required significant training. The concept of the escape trunk—a dedicated compartment for safe pressurization and egress—emerged in the 1920s under Lieutenant Commander , motivated by the USS S-51 collision in 1925, which left 33 crew suffocating in the hull after three survivors escaped immediately. Similarly, the 1927 ramming of resulted in 40 deaths, including six trapped in the aft torpedo room who endured approximately 63 hours before suffocating due to failed rescue efforts and lack of onboard escape provisions. Momsen's prototype integrated a floodable trunk with breathing aids, enabling crews to equalize pressure and exit systematically rather than relying on free ascent. Initial testing of the system occurred in August 1929 near , where 26 officers and enlisted personnel successfully escaped from the deliberately submerged at 25 feet using Momsen lungs—a chest-mounted with oxygen and soda-lime absorption—for a controlled, full-crew demonstration. These foundational efforts transitioned into more sophisticated pressurization mechanisms in later periods.

World War II and Cold War Advancements

During , the U.S. Navy integrated escape trunks into its fleet as a critical emergency measure, allowing crew members to ascend from disabled vessels in relatively shallow waters. These trunks, typically located in the forward torpedo room, functioned as pressurized airlocks where sailors could don before exiting through a hatch. The primary device paired with these trunks was the , a invented by Lieutenant Charles B. Momsen that chemically scrubbed and supplied oxygen, enabling safe ascents from depths up to approximately 150 feet. This system proved vital in incidents like the 1944 sinking of , where eight survivors used the forward escape trunk and Momsen lungs to reach the surface from 180 feet, while a ninth survivor made a free ascent; all nine were subsequently captured by Japanese forces. Following the war, advancements in the and reflected the shift to nuclear-powered submarines, which operated at greater depths and required enhanced redundancy. Early nuclear boats like USS Nautilus (SSN-571), commissioned in 1954, retained a single escape trunk, but subsequent classes such as the Skipjack (1959–1961) and Permit (1961–1967) incorporated dual escape trunks—one forward and one —to improve evacuation efficiency and provide backup in case of damage to one compartment. These designs supported deeper operational capabilities, with trunks engineered to equalize pressures up to the submarines' test depths exceeding 1,000 feet, though actual escape remained limited by . This redundancy was a direct response to the demands of deterrence patrols, where submarines spent extended periods submerged. A key innovation in the 1960s was the development of the by James H. Steinke, which replaced the as the standard escape device starting in 1962. Unlike the bulky , the was a lightweight, inflatable hood attached to a life preserver that trapped air for and provided a dry breathing space, offering superior thermal protection against cold water and better control over ascent rate to prevent issues. Tested successfully from depths up to 400 feet, it allowed for faster, more reliable escapes at rates of about 400 feet per minute, significantly expanding the practical range for crew survival in deeper scenarios. The 1963 sinking of USS Thresher (SSN-593) during deep-diving trials off Massachusetts, which claimed all 129 aboard at over 2,000 feet, exposed critical limitations in escape systems and prompted sweeping Cold War-era reforms. At such extreme depths, neither the escape trunks nor Steinke hoods were viable, as the trunks could not pressurize adequately for safe exit, underscoring the technology's confinement to shallow-water emergencies. The incident led to the SUBSAFE program, which overhauled submarine construction with rigorous quality controls on welding, piping, and pressure hull integrity, enabling escape trunks to handle higher test pressures in future designs—up to 1,300 feet or more—while emphasizing prevention over escape.

Design and Components

Structural Features

The escape trunk is a cylindrical compartment integrated into the submarine's structure and is positioned either forward or to connect with the hull through a lower hatch. This design allows for efficient integration without compromising the submarine's hydrodynamic profile or internal space allocation. The compartment's location varies by type, with diesel-electric submarines generally featuring a single trunk for simplicity, while nuclear-powered submarines often incorporate dual trunks to enhance operational flexibility and . Features described primarily apply to modern U.S. Navy nuclear-powered submarines; earlier designs had smaller capacities and shallower depth limits. Central to the trunk's architecture is a double-hatch system, consisting of a lower hatch linking to the submarine's interior and an upper hatch opening to the exterior, functioning as an to facilitate safe transitions under pressure differentials. The internal volume can accommodate up to 22 personnel in modern U.S. nuclear submarines like the Virginia class, though earlier designs held fewer, such as 4 in WWII-era fleet submarines, enabling batch escapes while maintaining structural integrity. Constructed from high-strength to withstand extreme underwater pressures, the escape trunk is rated for operations up to 600 feet of depth, equivalent to approximately 265 , ensuring it can handle the compressive forces encountered during emergencies. Key engineering elements include blow-down valves that enable rapid flooding of the compartment, allowing quick pressurization to match external conditions for hatch operation. This robust build was refined during Cold War-era advancements to support reliable escape capabilities in modern naval vessels.

Associated Equipment

The (SEIE) suits are full-body protective garments designed for use within the escape trunk, providing , positive , and integrated during emergency ascents from distressed submarines. These suits, such as the U.S. Navy's MK 10 model, enclose the wearer in a watertight ensemble that inflates upon surfacing to serve as a one-person , providing protection against in water temperatures as low as 40°F (4.4°C) for up to 12 hours, and potentially 24 hours if the suit remains intact and dry, and enabling safe escapes from depths up to 600 feet (183 meters). Developed in the late and first operationally installed on U.S. submarines around 2000, the SEIE replaced earlier devices like the by incorporating a liner, gas-inflated flotation, and shielding to mitigate risks during ascent. Communication systems integrated into the escape trunk facilitate coordination among personnel during pressurization and egress procedures. These include connections that link the trunk's interior to the submarine's control spaces, allowing verbal instructions without reliance on external power, as well as external signaling devices such as hammers for tapping on the hull to alert surface rescuers. Additionally, some systems incorporate underwater telephones operating at frequencies like 24 kHz for homing signals or voice transmission to support post-escape location and retrieval. Air supply mechanisms in the escape trunk draw from the submarine's high-pressure air banks to flood and pressurize the compartment, maintaining a breathable atmosphere during the compression phase that can last up to four hours for schedules. CO2 scrubbers, typically using chemical absorbers like pelletized or sodalime canisters, remove exhaled , with circulation aided by electrical blowers when power is available to keep levels below 0.5% in the trunk environment. These systems ensure atmospheric integrity, preventing CO2 buildup that could reach hazardous concentrations above 6% if not managed. Indicators and valves unique to the escape trunk monitor and control pressure differentials critical for safe operations. Pressure gauges track internal and external conditions, while equalizing valves, such as the Hood Inflation System (HIS) valve, supply air at 1-2 psi above ambient to assist suit inflation and prevent lung overexpansion during ascent. Flood valves enable rapid seawater ingress for pressurization, often completing the process in about 20 seconds at depths up to 600 feet (183 meters), and emergency blow systems allow quick venting to equalize with the submarine's interior in case of malfunctions. Polarographic sensors further provide real-time readings of oxygen and CO2 levels to guide crew actions. These components are also utilized briefly in lock-out operations for diver egress.

Principle of Operation

Pressurization Process

The pressurization process of a submarine escape trunk begins with personnel donning (SEIE) suits, which provide thermal protection and a for the ascent. Escapers, limited to small groups (often two to four individuals), enter the dry escape trunk from the 's interior via the lower hatch, which is then securely closed, isolating the trunk. Seawater is then introduced through a dedicated flood valve, typically a 2.5-inch ball valve, to fill the trunk to the "bubble line"—approximately three-quarters of its volume (around 132 cubic feet or 6,336 pounds of seawater at operational depths)—which reduces the air volume requiring compression and accelerates the overall procedure. This flooding phase, controlled to maintain an air pocket in the upper section, achieves partial equilibrium by compressing the trapped air as water rises, with personnel equalizing their ears to avoid barotrauma, typically taking about 11 seconds under ideal conditions at depths up to 600 feet (19 atmospheres absolute). The overall preparation time is around 71 seconds. The phase follows, where high-pressure air from the submarine's air banks is injected into the via the to fully equalize with the ambient at depth. This rapid pressurization, achieved by adjusting the , , and flood valves as needed, compresses the remaining air pocket and expels excess water, typically completing within 20 seconds at 600 feet to minimize risks such as toxic gas buildup or onset. may precede full for about 10 seconds to clear any contaminants. Prior to opening the upper hatch for escape, safety checks verify the of hatch , pressure differentials (ensuring no leaks or imbalances), and mechanical indicators (such as ) to confirm the trunk is secure and ready for buoyant ascent. The team leader monitors water levels at the bubble line and signals readiness, with all personnel confirming personal equalization to prevent injuries like eardrum rupture. This process enables the subsequent buoyant ascent while maintaining structural and physiological safety.

Ascent Mechanism

Once the escape trunk has been pressurized to ambient sea pressure as a prerequisite step, the upper hatch is opened to establish a direct pathway to the surrounding ocean. This allows seawater to fully ingress if not already at full flood level, enabling escapers—equipped with inflated (SEIE) suits—to exit the trunk either individually or in pairs through the hatch. The process prioritizes rapid egress to limit exposure time at depth, with the suits' buoyancy propelling escapers out and initiating the ascent. The primary ascent method is buoyant free ascent, relying on the positive provided by of the SEIE suit rather than mechanical . The suit, which includes a hood inflation system delivering air at 1-2 psi above , generates approximately 70 pounds of buoyancy to propel the escaper upward at speeds of 2-3 meters per second (8-10 feet per second). This controlled rate minimizes the risk of (DCS) by reducing the duration of decompression while adhering to Depth Time Multiple () limits, such as 1200 atmosphere-seconds, to constrain absorption during bottom time. During ascent, escapers employ a free ascent technique characterized by no active propulsion, depending solely on the suit's for vertical movement. Controlled breathing is essential, involving normal and to manage lung gas expansion and prevent arterial gas (AGE), while continuous expulsion of air counters the risk of pulmonary overinflation as decreases. This approach ensures physiological safety by balancing ascent velocity with gas management, without reliance on exhaled "blowing" methods from earlier systems. The mechanism's effectiveness is constrained by depth limitations of approximately 600 feet (183 meters), determined by the pressure tolerances of the SEIE suit materials and human physiological thresholds for , , and . Beyond this, risks escalate due to extended times and inadequate control, rendering deeper escapes unfeasible without supplemental systems.

Uses

Emergency Crew Escape

In emergency situations involving a disabled , the escape trunk serves as a critical for evacuation, allowing personnel to ascend to the surface while minimizing risks such as and . The process begins with members donning (SEIE) suits, which provide thermal protection and breathing apparatus for buoyant ascent. Once prepared, escapers enter the trunk, which is then pressurized and flooded to equalize with external sea pressure before the outer hatch is opened for ascent. This sequence prioritizes injured or non-ambulatory personnel first to ensure their timely evacuation, followed by able-bodied in an orderly manner to maintain control and reduce chaos within the . The trunk's capacity limits escapes to two personnel per cycle to manage physical space, fatigue, and the time required for repressurization and drainage between ascents, typically taking several minutes per iteration. The escape trunk is particularly valuable in adverse internal conditions, such as partial flooding or fire damage in other compartments, where it acts as a temporary safe haven by isolating escapers from contaminated or hazardous areas. In flooded scenarios, the trunk can be rigged to allow controlled water ingress while maintaining breathable air until ascent; historical incidents demonstrate its use even when surrounding spaces are compromised by damage, provided the trunk itself remains operational. For fire-damaged conditions, protocols emphasize rapid movement to the trunk to avoid , with the sealed environment offering protection during preparation. These adaptations enable escapes from depths up to approximately 600 feet (183 meters), though effectiveness diminishes beyond shallow waters due to increased physiological stress. Historical data from and subsequent incidents indicate survival rates of 70-80% for escapes in shallow waters under 200 feet (61 meters), where risks of and are lower; for example, British records show 75% of individual escapers reaching the surface alive and surviving until rescued in such conditions. Success rates decline significantly in deeper scenarios, often below 50%, due to factors like greater pressure differentials and longer ascent times exacerbating decompression issues. Overall, across 438 documented individual escape attempts, 72% of submariners survived the ascent itself, though post-surface recovery challenges reduced total survival. Post-ascent recovery relies on coordinated surface support, including lifeboats from nearby vessels for immediate pickup and helicopters for rapid to shore-based hyperbaric chambers if occurs. These assets are prepositioned based on the submarine's last known position, with international protocols like those from ISMERLO ensuring timely response to maximize survival after surfacing.

Diver Lock-Out Operations

Diver lock-out operations utilize the escape trunk to enable the submerged deployment and recovery of combat swimmers or special operations divers, such as Navy SEALs, for tactical missions without surfacing the . This capability allows for covert insertions in hostile environments, distinct from emergency crew evacuations. The process relies on equalizing the trunk's internal pressure with the surrounding , permitting divers equipped with or closed-circuit rebreathers to exit through the upper hatch for tasks including or . The lock-out procedure begins with divers entering the escape trunk while the submarine remains at periscope depth or below, typically up to around 100 feet for operational feasibility. The inner hatch is secured, and the trunk is partially flooded to chest height before rapid pressurization using from the submarine's banks, equalizing pressure with the external environment in seconds to minutes depending on depth. Once pressurized, the upper hatch opens underwater, allowing divers to swim out individually or in teams. This method shares the basic pressurization principles with escape operations but is optimized for controlled, mission-specific egress rather than mass evacuation. For retrieval, divers return to the submarine using acoustic beacons or visual cues, re-enter the open trunk hatch, and signal closure. The outer hatch is sealed, and the trunk is blown dry by expelling water with high-pressure air, gradually depressurizing to match the submarine's internal atmosphere. Divers then equalize their personal gear before the inner hatch is opened, ensuring safe re-entry without decompression issues for shallow operations. This cycle supports multiple lock-out/lock-in iterations during a single mission. Submarines like the USS Grayback (LPSS-574), converted in the late 1960s for , exemplified these applications by hosting Underwater Demolition Teams (UDT) and for submerged insertions during the , including beach reconnaissance missions. Grayback's modified hangars and lock-out chambers facilitated covert deployments along enemy coasts, enabling sabotage and intelligence gathering without detection. Equipment adaptations for lock-out operations include swimmer propulsion devices, such as the Mark 8 Swimmer Delivery Vehicle (SDV), which provide underwater mobility for divers carrying mission payloads. Communication buoys and active pinging aid navigation and return, while chambers on specialized submarines like Grayback allow for extended operations at greater depths if required. These tools enhance the trunk's utility for precise, low-signature special warfare tasks.

Rescue Operations

DSRV Integration

Deep Submergence Rescue Vehicles (DSRVs) interface with a submarine's escape trunk through a specialized that enables secure attachment at significant depths. The DSRV approaches the distressed submarine (DISSUB) and positions itself over the upper hatch of the escape trunk, utilizing a mating skirt that encircles the hatch —a reinforced circular plate surrounding the escape hatch. This skirt, combined with hydraulic clamps, creates an airtight and watertight seal, allowing operations at depths up to 2,000 feet. Once docked, the transfer process begins with the DSRV pumping water from the mating skirt and the escape trunk to establish a dry environment, followed by pressurization of the trunk to match the of both the DSRV and the . This equalizes conditions across the connected spaces, permitting the sequential opening of the trunk's upper hatch, the DSRV's transfer hatch, and the 's lower hatch. Personnel then move directly from the through the trunk into the DSRV, which can accommodate up to 24 survivors per trip before detaching and ascending to a surface support ship for and medical care. The DSRV concept was developed in response to the 1963 loss of USS Thresher, which highlighted the need for rapid deep-water rescue capabilities, leading to the construction of , which entered service in 1970. and its sister participated in numerous training exercises post-1960s, demonstrating successful docking and transfers in simulated scenarios, but were never deployed for an actual rescue operation during their service, with being decommissioned in 2008. DSRV integration relies on standardized interfaces for the escape trunk, ensuring compatibility and interoperability among allied navies' submarines, which facilitates joint efforts without requiring vessel-specific modifications.

Complementary Rescue Systems

The Submarine Chamber () serves as a portable, diver-tended device that can mate to a submarine's escape hatch or any compatible opening, providing an alternative to fixed escape trunk operations for evacuating personnel from distressed submarines at depths up to approximately 260 meters. Developed from early 20th-century designs, the operates by lowering from a surface support vessel, sealing to the hatch via a skirt and clamping mechanism, equalizing pressure, and transporting up to eight survivors per trip to the surface for . It has been integrated into operations for rapid deployment in international exercises, such as Dynamic Monarch, where U.S. Navy units transported the by air to simulate rescues in remote areas. The (NSRS), a collaborative effort among , , and the , extends rescue capabilities beyond traditional escape trunks through a modular, air-transportable platform featuring a remotely operated vehicle for initial assessment, a crewed Rescue Vehicle (SRV) for mating to hatches at depths up to 610 meters, and transfer-under-pressure spheres to move up to 16 personnel per cycle without decompression risks during transit. This system emphasizes faster deployment—achievable within 72 hours globally—compared to larger Deep Submergence Rescue Vehicles (DSRVs), using containerized components that can be airlifted to austere sites and assembled on merchant vessels. The NSRS has been demonstrated in NATO exercises like Bold Monarch, showcasing its role in multinational scenarios where escape trunk limitations, such as depth or hull integrity, necessitate external intervention. Historically, the McCann Rescue Chamber, introduced by the U.S. Navy in 1930, predated widespread escape trunk adoption and functioned as a surface-lowered bell for shallow-water recoveries up to about 90 meters, requiring direct attachment to a submarine's hatch from dedicated rescue ships like submarine tenders. Pioneered by Lieutenant Commander Allan McCann, it successfully rescued 33 survivors from the sunken USS Squalus in 1939 by making multiple dives to the 73-meter depth, equalizing pressure through the escape hatch, and ferrying crews to the surface in groups of four—a feat that validated the concept for early submarine rescue protocols. While limited to calmer seas and shallower operations compared to modern trunks, the McCann design influenced subsequent chambers like the SRC, providing a complementary method for scenarios where free ascent or trunk-based escape was infeasible. In practice, these systems have complemented escape trunk efforts in real-world incidents, such as the 2005 entrapment of the AS-28 Priz-class minisubmersible, where international assets including remotely operated vehicles from partners facilitated entanglement clearance, enabling the craft's intact surfacing and crew recovery without relying on internal escape mechanisms.

Safety and Limitations

Associated Risks

One of the primary physiological hazards associated with escape trunk usage is (DCS), also known as , which arises from the rapid release of dissolved gases during ascent from pressurized environments. The risk escalates with greater escape depths due to increased in the disabled , where and other inert gases accumulate in tissues; even controlled ascents at rates of 2-3 meters per second can lead to bubble formation if depths exceed 300 feet (91 meters), potentially causing symptoms ranging from joint pain to neurological impairment. Mechanical failures in the escape trunk pose significant threats, including hatch seal breaches or valve malfunctions that can result in uncontrolled flooding of the compartment. Manual operations required for pressurization and egress are particularly vulnerable to under , with such failures potentially leading to rapid drowning of occupants before completion of the ; such vulnerabilities were evident in evaluations of systems like the , where simulated deep escapes to 450 feet highlighted delays from component interactions. Environmental dangers further compound risks during escape, notably in cold waters below 50°F (10°C) without adequate thermal protection, limiting surface survival to 30-90 minutes due to rapid core temperature drop, and disorientation from at depths beyond 200 feet (61 meters), impairing judgment and control in low-visibility conditions. Historical data from individual escapes indicate a fatality rate of approximately 25%, with 36 of 142 attempters failing to survive to rescue, often due to these combined factors in deep-water scenarios. Human factors, such as panic-induced errors, exacerbate these hazards by disrupting coordinated actions in confined, high-stress settings; for instance, evaluations of escape procedures reveal that larger sizes linearly increase egress times due to breakdowns, amplifying exposure to toxic gases or structural failures. through rigorous can reduce these behavioral risks, though inherent physiological limits persist.

Training Requirements

Submarine escape training facilities, such as the U.S. Navy's Escape Training Tank in , have simulated pressurized escapes from depths up to 100 feet since , providing a controlled environment for practicing emergency procedures in a hyperbaric setting. The original Dive Tower, operational from 1930 to 1992, was replaced by modern systems like the Pressurized Submarine Escape Trainer (PSET), which was reintroduced in 2009 after a nearly 30-year hiatus and replicates submarine trunk conditions at pressures equivalent to 60 feet of to build physiological tolerance and procedural familiarity. The core curriculum for submariners includes mandatory annual drills emphasizing the donning of (SEIE) suits, simulation of trunk pressurization, and practice of buoyant ascent techniques, ensuring all crew members maintain proficiency in escape protocols. These sessions, conducted at facilities like the PSET, involve step-by-step rehearsals of entering the escape trunk, equalizing pressure, and ascending while managing breathing and buoyancy to prevent issues. International standards, aligned with NATO guidelines under STANAG 1476, prioritize the "blow and go" buoyant ascent method, which was approved as the primary escape technique by the U.S. in 1956 to standardize rapid, unaided surfacing across allied forces. This approach focuses on exhaling continuously during ascent to mitigate risks like lung overexpansion, with emphasizing controlled and posture for safe emergence. Evaluation of training effectiveness relies on success metrics from mock escapes, including completion rates, ascent times, and physiological monitoring, with particular attention to team coordination in sequencing escapes and handling equipment under simulated stress. Instructors assess group performance through debriefs, ensuring seamless role assignment and communication to optimize survival outcomes in multi-person scenarios.

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