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Union Iron Works

Union Iron Works was a pioneering shipbuilding company based in , , renowned for establishing the first steel shipyard on the [West Coast](/page/West Coast) in 1884 and constructing a wide array of commercial and naval vessels, including battleships, cruisers, destroyers, and submarines, from its founding in until its closure in the mid-20th century. Established as Union Brass & Iron Works in 1849 by Irish immigrant Peter Donahue in San Francisco's South of Market area, the firm initially focused on manufacturing steam engines, boilers, and ironwork before expanding into with barges and riverboats for traffic. By the , under the leadership of Donahue's successors, it relocated to Potrero Point and revolutionized maritime industry by launching the -hulled steamer Arago in 1885, using from the Pacific Rolling Mills, which marked the advent of in the region and laid the foundation for a national sector. The company secured its first major U.S. Navy contract in 1886 for the USS Charleston, initiating a long partnership that saw Union Iron Works become one of the Navy's primary builders. Throughout the late 19th and early 20th centuries, Union Iron Works produced iconic warships such as the USS Olympia in 1895, which served as George Dewey's flagship at the during the Spanish-American War, and the battleship USS in 1896, famous for its record-breaking voyage around . Acquired by in 1906 and renamed Bethlehem San Francisco Shipyard, it continued to expand, absorbing the Risdon Iron Works in 1911 and establishing the Alameda Works in 1916 to handle growing demand for cargo ships and repairs. During , the yard constructed dozens of destroyers and submarines, contributing significantly to U.S. naval expansion, while in , it shifted to repair over 1,000 vessels at the Alameda facility and built key assets like the destroyer USS Laffey and troopships at both sites, underscoring its critical role in wartime mobilization. Shipbuilding at the Potrero Point yard ceased in the early , with the facility fully closing in 1956 amid postwar industry shifts, though the Alameda powerhouse—designed in 1916 by architect Frederick H. Meyer in a Renaissance Revival style to supply electricity for the expansive operations—remains as a designated site. The , encompassing structures from 1884 to 1945, was listed on the National Register in 2014 for its representation of steel shipbuilding evolution and contributions to American naval power. The site's legacy endures in San Francisco's industrial heritage, with portions later repurposed for urban development after its sale to the city in 1982.

History

Founding and Early Operations

Union Iron Works was established in 1849 by Irish immigrant Peter Donahue and his brothers James and as a small shop that quickly evolved into California's first , initially operating under the name Union Brass and Iron Works at the corner of First and Mission streets in San Francisco's district. The enterprise marked a pivotal development in the region's industrial landscape amid the , filling a critical need for local capabilities previously reliant on imports from the East Coast. In its initial years, the foundry concentrated on manufacturing essential items for economy, including castings, powerful mining machinery such as a 7,000-pound capable of exerting 300 tons of pressure, and steam engines used in steamboats and mining operations. It also produced agricultural tools like mowers and reapers, priced between $600 and $750, supporting the territory's growing farming sector. These products underscored the company's role in fostering self-sufficiency in a rapidly expanding economy driven by and . By the mid-1850s, Union Iron Works had renamed itself under Peter's sole ownership and expanded its operations to encompass broader blacksmithing services, employing around 100 workers by 1857 in a new four-story, fire-proof building that spanned an entire . During the and , the firm extended its expertise to basic rail infrastructure, supplying iron components and machinery that aided the development of early railroads, including support for the and San Jose Railroad.

Transition to Shipbuilding

In 1865, following the retirement of founder Peter Donahue, Irving M. Scott assumed management of Union Iron Works, steering the company toward expansion and innovation in heavy industry. Under Scott's leadership, the firm, which had previously focused on iron castings and early locomotive production as a precursor to diversified manufacturing, began acquiring assets to support maritime activities. By the early 1870s, Scott, along with partners H.J. Booth and George W. Prescott, purchased the nearby shipyard of Henry Owen, providing initial waterfront access and laying the groundwork for shipbuilding operations. The company's first dedicated shipbuilding efforts emerged in the 1870s, centered on constructing wooden barges and riverboats to serve the bustling trade routes. These vessels supported regional commerce by transporting goods between and inland ports, marking Union Iron Works' initial pivot from land-based work to maritime construction. Seeking deeper water access and expanded facilities for larger projects, Scott oversaw the acquisition of 32 acres at Potrero Point in 1883, with full relocation and establishment of the new completed in 1884. This move positioned the company along Bay's industrial waterfront, enabling the integration of advanced machine shops, plate shops, and slipways essential for modern ship production. The Potrero Point facility quickly became the first steel shipyard on the , a pioneering achievement that elevated Union Iron Works to national prominence in the American maritime industry. In , it launched the Arago, the inaugural steel-hulled vessel constructed west of the , a carrier built using plates from the Pacific Rolling Mills and demonstrating the yard's capacity for cutting-edge fabrication techniques. This milestone not only validated the relocation's strategic value but also attracted early naval attention, culminating in a $1 million contract in 1886 to build the protected cruiser USS . Launched in 1888 after 18 months of , the Charleston represented Union Iron Works' entry into U.S. shipbuilding, solidifying its role in advancing steel-hulled .

Acquisition and Pre-War Expansions

In 1905, Bethlehem Steel Corporation acquired Union Iron Works for $1 million, incorporating the shipyard into its growing national network of steel and facilities, which included operations in , , and . This purchase, overseen by , marked a significant consolidation in the U.S. industry, allowing Bethlehem to leverage Union Iron Works' expertise in naval and commercial vessel construction amid rising demand for American-built ships. The acquisition enabled Bethlehem to expand its presence, integrating Union Iron Works' 40-acre Potrero Point yard into a coordinated system for steel production and ship repair across multiple sites. The severely impacted operations, destroying the hydraulic drydock and causing the steamship SS Columbia—undergoing retrofit at the time—to break free and capsize, inflicting further damage to the structure. Photographs from the era document the wreckage, with the vessel lying on its side amid the collapsed drydock at Pier 70. Repairs followed swiftly, including the replacement of the damaged drydock with two floating units by 1908, which restored the yard's capacity for large-scale vessel maintenance despite the seismic disruptions that affected much of the city's infrastructure. Pre-World War I expansions bolstered Union Iron Works' capabilities under Bethlehem's ownership. In 1908, a subsidiary acquired the Hunter's Point drydocks, enhancing repair facilities in preparation for the Great White Fleet's visit and increasing overall yard capacity in . The 1911 absorption of the adjacent Risdon Iron Works added locomotive manufacturing expertise—Risdon had produced industrial locomotives since the 1880s—and expanded the site's footprint for diversified heavy industry. By 1916, Union Iron Works purchased the Alameda shipyard from United Engineering Company, further extending operations across the bay to support growing naval contracts. These developments coincided with the yard's construction of notable warships, including the USS Oregon (launched 1893) and the USS Olympia (launched 1892), both built at the original Potrero Point facility and emblematic of its pre-war naval prominence.

Facilities and Infrastructure

Potrero Point Shipyards

The Potrero Point Shipyards of Union Iron Works were situated on San Francisco's southeast waterfront at Potrero Point, east of Illinois Street between 18th and 22nd Streets along , leveraging the area's deep waters for maritime operations. By the early 1900s, the facility spanned approximately 25 acres, having expanded from an initial 22 acres established in 1884 to support growing industrial demands. Key infrastructure included multiple drydocks, such as floating hydraulic models installed in the late 1880s capable of lifting up to 600 tons, alongside extensive machine shops like Building 113/114 (constructed 1885–1886, covering 89,686 square feet for machining and blacksmithing). The Union Iron Works Powerhouse (Building 102), built in 1912 and designed by architect Charles Peter Weeks, generated on-site power including , , hydraulic pressure, and to support shop operations and overall yard efficiency. Operational workflow began with design and drafting in dedicated rooms like Building 104 (1896), followed by template creation in the mold loft (Building 109, 1912) using traditional methods. Steel plates were then fabricated and prefabricated in the plate shop (also Building 109), with materials transported via cranes and internal rail lines to assembly areas near the slipways for riveting and construction. Completed vessels were launched sideways into the bay using slipways 1–4, which by the late consisted of four inclined ways (rebuilt in , extending up to 300 feet in length with crane frameworks for overhead handling), before final outfitting in adjacent wet basins. Employment at the shipyards peaked at around 3,500 workers by the turn of the during pre-World War I expansions, drawing skilled labor from local enclaves like Irish Hill and contributing to the facility's role as a cornerstone of regional industrial in the mixed-use Potrero district. This integrated with nearby residential and commercial areas, fostering San Francisco's emergence as a major West Coast hub through strategic and development. Later wartime additions briefly expanded the slipways in the to accommodate increased production demands.

World War II Slipways

In 1941, as part of an emergency expansion under U.S. Navy contracts, Union Iron Works constructed slipways 5 through 8 at its Potrero Point facility to rapidly increase production capacity for cargo ships and destroyers amid escalating wartime demands. These slipways were integrated into the New Yard area, southeast of the main district near the Plate Shop No. 1 and Building 12 Complex, building briefly on the pre-war yard layout to enable efficient large-scale shipbuilding. Engineering features of the slipways included east-west orientations and lengths ranging from 400 feet for slips 5 and 8 to 660 feet for slips 6 and 7, allowing them to accommodate vessels up to approximately 640 feet overall by and facilitating parallel launches of multiple ships simultaneously through and pre-assembly capabilities. This design supported the construction of diverse naval assets, including anti-aircraft cruisers (four units, the Oakland-class light cruisers, each around 6,000 tons standard), destroyer escorts, cargo ships (five units), and additional submarines beyond pre-war efforts. The slipways significantly contributed to the Allied , with the New Yard producing 72 ships between 1941 and 1945, part of Union Iron Works' cumulative output exceeding 100 vessels from 1884 to 1945, alongside extensive repair work on 2,500 ships, including and Pacific Fleet units such as the USS Pennsylvania (repaired in 88 days). These operations were vital for Pacific Theater logistics and naval mobilization, providing warships and maintenance services that bolstered U.S. forces in the region. Following the end of World War II in 1945, the slipways were decommissioned as production demands declined, with above-grade features removed shortly thereafter and the structures infilled between 1959 and 1964 to repurpose the site, eventually converting it into a parking lot by the late 20th century.

Products

Locomotives Built

Union Iron Works commenced locomotive production in the mid-1860s, marking a pivotal advancement in California's rail infrastructure by enabling local manufacturing rather than reliance on Eastern imports. The company's foundry capabilities, honed from earlier ironworking operations, facilitated the casting of essential components like frames and boilers for these early engines. The inaugural California-built , named "California," was completed in 1865 by H.J. Booth & Co. at the Union Iron Works facility in for the San Francisco and San Jose Railroad. This 29-ton, wood-burning engine represented the first full-sized standard-gauge locomotive produced on the , weighing approximately 29 tons and designed for regional and freight service. Subsequent notable locomotives included "Atlantic" and "Union," both constructed around the same period for the and San Jose Railroad, featuring similar wood-burning designs adapted for the demanding terrain of early Bay Area lines. Additional models bore names like "A. A. Sargent" for the and "Mt. Diablo" for the Pittsburg Railroad, showcasing Union Iron Works' growing reputation for reliable, locally engineered motive power. By the 1880s, Union Iron Works had produced approximately 20 to 30 locomotives, with output peaking at around 30 units between 1865 and 1882, primarily consisting of narrow-gauge and wood-burning types suited to California's rugged regional networks, including lines navigating the Sierra Nevada's steep grades and curves. These engines typically employed a "American" wheel arrangement, with iron frames for durability and modifications such as enlarged spark-arresting stacks to mitigate fire risks in forested areas, alongside adaptations like reinforced suspensions for the Sierra Nevada's challenging topography.

Ships Built

Union Iron Works constructed more than 300 vessels between the 1870s and 1940s, beginning with wooden-hulled barges and riverboats before shifting to steel construction in the late . The yard's early output included civilian craft for trade, such as tugs and steamers, which supported regional commerce along rivers like the Sacramento. By the , it had established itself as a key player in maritime engineering, launching the Arago in 1885 as the first steel-hulled ship built on the using plates from the Pacific Rolling Mills. Prior to , Union Iron Works gained prominence through naval contracts, producing several high-profile warships that participated in major conflicts. The battleship USS Oregon, laid down in 1891 and delivered in 1896, achieved fame during the Spanish-American War for its record-breaking voyage around to join the fleet at . Similarly, the USS Olympia, launched in 1892 and commissioned in 1895, served as Commodore George Dewey's flagship at the in 1898 and remains preserved as a . The yard also pioneered construction on the with the Adder-class boats Grampus (SS-4), launched in 1902, and Pike (SS-6), launched in 1903, marking the U.S. Navy's initial foray into undersea warfare from a Pacific facility. During World War I and the interwar period, Union Iron Works focused on steel-hulled destroyers, submarines, and merchant vessels, incorporating innovations like prefabrication to accelerate production. It delivered 66 destroyers, including the Paul Jones (DD-10) in 1902 and the Ludlow (DD-112) in 1919, alongside 18 submarines such as those in the F- and S-classes from 1909 to 1923. Merchant output included tankers and cargo ships for the U.S. Shipping Board, with examples like the SS Los Angeles oil tanker in 1916, reflecting the yard's adaptation to growing demands for durable, ocean-going hulls post-1885. In , under management, the yard at Potrero Point ramped up output to over 70 new vessels from 1941 to 1945, alongside tankers like the Cape San Martin. It also constructed destroyer escorts and auxiliaries, while repairing approximately 2,500 warships and merchant vessels, including battleships like the USS California after damage; these efforts were facilitated by expanded slipways that enabled efficient launches of multiple hulls.

Legacy

Post-War Decline and Closure

Following , the Union Iron Works shipyard at Pier 70, operated by , experienced a sharp decline in activity as wartime demand evaporated, leading to widespread layoffs across the U.S. from a peak employment of over 1 million workers in 1945 to just 155,000 by 1950. This contraction prompted partial idling of facilities at Pier 70 by the late , with the yard shifting from new construction to limited repair and maintenance work to sustain operations. The post-war economic adjustment, including and reduced naval contracts, exacerbated the downturn, mirroring the broader national depression that persisted into the . Through the 1950s and 1960s, Bethlehem Steel maintained limited operations at the San Francisco yard, focusing primarily on ship repairs, conversions, and occasional construction such as naval vessels in the early 1950s and barges—including BART tunnel segments—into the 1970s. Economic pressures mounted due to competition from modernized foreign yards, particularly in Asia, where lower labor costs and government subsidies undercut U.S. competitiveness by the 1980s, contributing to the industry's overall deindustrialization. Labor disputes, including strikes over wages and working conditions in the steel and shipbuilding sectors, further strained operations, while San Francisco's shifting economy accelerated the loss of heavy industry jobs. Shipbuilding effectively ceased at the yard by the 1970s, with repairs continuing under subsequent lessees until Bethlehem Steel sold the facility to the Port of San Francisco for $1 in 1982. Preservation efforts began gaining traction in the as awareness of the site's industrial significance grew, culminating in the designation of the Union Iron Works on the in 2014, recognizing its 66-acre expanse and 44 contributing resources for their role in American maritime history. This listing supported rehabilitation initiatives under the Port's master plan, emphasizing the yard's transition from active use to protected heritage status.

Pier 70 Redevelopment

The acquired Pier 70 from in 1982 for a nominal fee of one dollar, marking the beginning of public ownership for the historic site. planning gained momentum in the 2010s, with the Port partnering with developers to envision a mixed-use district that preserves industrial heritage while introducing modern amenities. In 2020, the City and County of adopted the Pier 70 Specific Plan, a comprehensive framework guiding the transformation of the 69-acre site into a vibrant waterfront neighborhood with public open spaces, housing, and commercial uses. Preservation efforts have focused on key historic structures from the site's World War II-era shipbuilding operations. In 2018, the 153-ton steel frame of Building 15—a 60-foot-tall —was lifted and relocated 200 feet to facilitate waterfront access and future development, demonstrating innovative techniques. Building 12, a 1941 ship-hull fabrication facility, underwent renovation and reopened in 2024 as a makerspace hub, featuring artisan studios, retail for local producers, and collaborative workspaces to foster creativity. The Powerhouse, a 1912 Beaux-Arts structure originally powering the shipyard, is being rehabilitated in collaboration with the to meet Secretary of the Interior's Standards, with plans for public or cultural programming. As of 2025, Pier 70 is being redeveloped into a mixed-use spanning 69 acres, with artist studios, office spaces, life science labs, residential units, outlets, and public parks along the Central Waterfront in progress or open. The site, closed to the public for over 40 years, now offers enhanced access via streets, trails connecting to the Bay Trail, and shoreline open spaces, promoting recreational and community use. This redevelopment has spurred economic revitalization in the neighborhood through job creation, housing additions, and local business growth. Ongoing phases include construction on Parcel K North, a 6-story mixed-use building with approximately 245 residential units, ground-floor retail, and arts spaces, designed to reflect the site's industrial legacy. efforts address legacy contamination from shipyard activities, including soil cleanup and infrastructure upgrades for sea-level rise resilience, ensuring across the site.