Scalding is a thermal burn injury caused by direct contact with hot liquids or steam, resulting in damage to the skin's cellular layers and potentially deeper tissues.[1] These injuries are among the most prevalent types of burns worldwide, accounting for 33% to 58% of all hospitalizations for burns in the United States.[2] Scalds often manifest as superficial or partial-thickness burns, characterized by redness, blistering, and intense pain, though severity depends on the temperature, duration of exposure, and affected body area.[3]Household environments are the primary setting for scald incidents, commonly involving spilled hot beverages, cooking oils, soups, or bath water exceeding safe temperatures.[1] Young children under five years and older adults over 65 are disproportionately affected, with scalds representing up to 41% of pediatric burn cases in some regions and a leading cause of nonfatal burns among seniors due to factors like reduced mobility and sensory impairment.[4][2] Globally, burns including scalds contribute to approximately 180,000 deaths annually, predominantly in low- and middle-income countries where unsafe cooking practices exacerbate risks.[1]Prevention strategies emphasize practical measures such as setting water heaters to no higher than 49°C (120°F), using child-resistant cups and stove guards, and promoting supervised cooking to mitigate common hazards.[1][5] Effective scald-prevention programs, including community education and homesafety assessments, have demonstrated reductions in incidence rates by identifying and addressing high-risk behaviors.[6] Early treatment involves holding the burned area under cool, running water for 10 to 15 minutes or until pain eases, followed by medical evaluation to assess depth and prevent complications like infection or scarring.[3]
Overview
Definition
Scalding is a form of thermalinjury characterized by damage to skin and underlying tissues resulting from contact with hot liquids, such as water or oil, steam, or other hot moist objects, where heat transfer elevates tissuetemperature sufficiently to cause cellular destruction.[7] This type of burn primarily affects the epidermis and dermis through direct conduction of thermal energy, leading to pain, blistering, or necrosis depending on exposure duration and temperature.[8]The term "scald" originates from the Late Latin excaldāre, meaning "to wash in hot water," derived from ex- (intensive prefix) and calidus (hot or warm), reflecting its historical association with immersion in heated fluids.[9] Over time, the word evolved in Old French as escalder to denote scorching or burning by hot liquids, and by the 13th century in English, it specifically described injuries from fluids exceeding approximately 44°C (111°F), the threshold at which prolonged skin exposure begins to produce irreversible damage.[9][8]From a physical perspective, scalding involves heat transfer mechanisms dominated by conduction in liquids, where thermal energy flows from the higher-temperature fluid to the cooler skin surface. In the case of steam, the injury is typically more severe due to the additional release of latent heat of vaporization during condensation on the skin, which transfers substantially more energy—up to 2.26 kJ/g beyond the sensible heat—enabling deeper penetration into tissues compared to an equivalent mass of hot water at the same temperature.[8]Scalding differs from dry heat burns, which result from direct exposure to flames, hot gases, or solid objects like irons, as it relies on the convective and conductive properties of moist media rather than radiant or convective dry heat. It is also distinct from chemical burns, which arise from corrosive or reactive substances rather than thermal energy alone.[7]
Types
Scalding injuries are categorized based on the heat source and medium involved, each presenting distinct mechanisms and tissue damage patterns. Liquid scalding occurs when hot liquids such as water, oil, or beverages contact the skin, often through spills, leading to rapid heat transfer via convection. Burns from hot oil are typically more severe than those from water due to oil's higher typical heating temperatures (often 180–200°C for frying), exceeding water's boiling point, along with greater viscosity that prolongs skin contact.[10][11][12]Steam scalding involves exposure to superheated vapor, which causes deeper tissue penetration compared to equivalent liquid heat sources because the steam condenses on the skin, releasing significant latent heat of approximately 2,260 kJ/kg at 100°C in addition to sensible heat. This dual heat transfer mechanism—sensible heat from the vapor's temperature and latent heat from phase change—results in more extensive damage, often affecting underlying layers faster than dry heat alone.[13][14]Contact scalding arises from direct exposure to hot moist objects, such as steam-heated cookware or damp irons, where conduction of heat is enhanced by retained moisture that facilitates prolonged thermal transfer and prevents rapid cooling. Unlike purely dry contact burns, the presence of moisture in these scenarios promotes deeper heat propagation similar to liquid mechanisms but localized to the contact area.[15][16]Scalding can further be distinguished by exposure pattern: immersion scalding, involving full submersion in hot liquid, produces uniform damage with sharp, circumferential demarcation lines due to even heat distribution and lack of air cooling, often resulting in symmetric patterns like "stocking" or "glove" distributions. In contrast, splash scalding from spilled or projected hot liquid creates irregular, feathered edges and flow patterns, with varying depths reflecting the dynamic contact and partial exposure. These patterns can lead to burns of differing degrees, from superficial to deep partial-thickness, depending on the type and duration.[17][7][18]
Causes and Risk Factors
Temperature Thresholds
Scald injuries occur when skin is exposed to hot liquids or vapors, with the severity determined by the interplay of temperature and exposure duration. The basal layer of the epidermis sustains irreversible damage at 44°C (111°F) after prolonged exposure of approximately 6 hours, marking the threshold for initial thermal injury. As temperature rises, the time required for damage decreases sharply; for instance, exposure to 60°C (140°F) for 5 seconds or 70°C (158°F) for 1 second can cause deep second- or third-degree burns.[18]The relationship between temperature and burn depth is described by time-temperature curves derived from the seminal Henriques model, which quantifies tissue damage through an Arrhenius-based integral where burn severity increases exponentially with rising temperature and time. In this framework, a second-degree burn may result from exposure to 55°C (131°F) for about 30 seconds, illustrating how even moderate heat can penetrate the dermis rapidly under sustained contact. These curves emphasize that while low temperatures like 44°C require hours to induce harm, higher ones accelerate denaturation of cellular proteins, leading to progressively deeper necrosis.[19][20]Several physiological factors modulate these thresholds, altering heat transfer to underlying tissues. Skin thickness plays a key role, as thinner dermal layers—common in children and the elderly—facilitate faster heat conduction and increase susceptibility to deeper burns at equivalent temperatures. Age-related reductions in skin thickness and metabolic rate further exacerbate vulnerability, with pediatric skin requiring temperature adjustments of 3–4°C lower than adult benchmarks for equivalent injury risk. Additionally, moisture content on or within the skin enhances thermal conductivity, accelerating heat transfer and lowering the effective threshold for damage compared to dry contact scenarios.[18][21]To mitigate scald risk in domestic settings, health authorities recommend setting household water heaters no higher than 49°C (120°F), a limit that extends the time to second-degree burns to over 10 minutes and prevents rapid injury from brief exposures like bathing or showering.[22]
Common Scenarios
Household incidents represent a primary context for scald injuries, particularly in domestic kitchens where spills from hot beverages like coffee, typically at temperatures of 80–90°C, lead to burns upon contact with skin.[23] These accidents often involve tipped cups or pots, affecting the upper body, and are exacerbated by the accessibility of hot liquids to young children who may pull on cords or tablecloths.[24] Immersion in bath or hot tap water is another frequent household scenario, especially for infants and toddlers, where running hot water can cause deep burns in seconds; hot tap water accounts for approximately 17% of childhood scald hospitalizations.[25]Workplace risks for scalds are prominent in food service environments, such as restaurants, where exposure to steam from boiling pots or spills of hot liquids like oil and soup commonly occur during cooking and serving tasks.[26] Scalds constitute a significant proportion of occupational burns in this sector, with hot grease and water involved in over 75% of restaurant-related burn cases among workers, and the food service industry accounting for a substantial portion of work-related thermal burns in the United States.[26][27]Vulnerable populations, including children and the elderly, face heightened risks in these scenarios due to behavioral and physiological factors. In the United States, as of 2016, approximately 8,160 children were hospitalized annually for burn injuries (principal diagnosis), with scalds comprising about 65% of cases among those under age 4.[28][23] Children under 2 are particularly susceptible, often through unsupervised access to hot drinks or baths, while the elderly experience increased vulnerability from reduced mobility and slower reaction times, leading to spills or prolonged exposure during bathing; scalds account for nearly 41% of burns in adults aged 65 and older.[29][30][31]Beyond domestic and occupational settings, scalds arise in diverse environments such as automotive maintenance, where opening a hot radiator cap can release pressurized steam or fluid at scalding temperatures, primarily affecting adult males.[32] In medical contexts, therapeutic hot packs applied without proper temperature monitoring or barriers can cause contact scalds, especially in patients with impaired sensation.[33] Recreational activities, including hot tubs maintained above safe limits, pose risks through immersion, with temperatures exceeding 40°C leading to burns in unsupervised users across age groups.[34]
Prevention
Household Strategies
Preventing scalds in the household requires implementing targeted safety measures to mitigate risks from hot water and cooking activities, particularly for vulnerable groups like young children. Evidence-based strategies focus on controlling water temperatures and supervising activities around heat sources to reduce incidence rates, which remain a leading cause of burn injuries among children under five.[35]To manage water temperature risks, households should install thermostatic mixing valves (TMVs) at fixtures, which automatically blend hot and cold water to limit output to a safe maximum of 49°C (120°F), thereby preventing sudden surges that could cause scalds. These devices are recommended by public health authorities as an effective engineering control, especially in homes with infants or elderly residents. Regular testing of water temperatures at taps and showers is essential to ensure TMVs function properly; while frequency may vary by local guidelines, monthly checks using a thermometer help verify compliance with safe limits.[36][37]In the kitchen, where hot liquids and surfaces pose significant hazards—accounting for a substantial portion of pediatric scalds—practical adjustments include using rear burners to keep pots farther from edges and turning handles inward to avoid accidental pulls by children. Close supervision is critical, with caregivers maintaining children at least 1 meter (3 feet) from hot stoves or counters during cooking to prevent reaches toward boiling pots or spills. These measures address common scenarios like spills from unattended hot beverages, which are prevalent among young children.[38][39]For bathing protocols, always supervise young children directly in the bathroom, never leaving them unattended near running water, as scalds from taps are a top burn cause in this age group. When filling tubs, start with cold water and then add hot to achieve a safetemperature of 38–40°C (100–104°F), which can be tested with the elbow or wrist before placing a child in the water. This sequence minimizes the risk of overly hot initial flow and ensures even mixing.[40][35][41]Adjusting household appliances further supports prevention: set hot water heaters to no higher than 48.9°C (120°F) to balance hygiene needs with scald risk reduction, as higher settings increase vulnerability despite providing adequate disinfection. Complement this by installing anti-scald devices, such as pressure-balancing or thermostatic valves, directly on faucets and showerheads; these automatically adjust flow to maintain safe temperatures even if cold water supply fluctuates.[42][38]
Industrial and Culinary Precautions
In industrial and culinary settings, protective equipment plays a critical role in mitigating scald risks from hot liquids and steam. Workers handling hot substances, such as in food processing or commercial kitchens, must use insulated gloves providing a barrier against direct contact with steam or splashes, as well as heat-resistant aprons to shield the torso from spills. Face shields compliant with ANSI Z87.1 standards protect against flying droplets of hot liquids during tasks like pouring or mixing. These items are essential in environments where exposure to hazards exceeding 60°C can cause immediate burns, and employers are required to provide and maintain such PPE under OSHA's general duty clause.[43][44]Process controls are implemented to minimize the potential for scald incidents by engineering safeguards into equipment and workflows. Splash guards on vats and fryers contain hot oils and liquids, preventing ejection during agitation or overflow, as recommended for commercial food preparation areas. Automatic shutoff valves on steam lines, such as solenoid safety valves, activate to halt flow in case of pressure anomalies or leaks, reducing exposure risks in boiler-fed systems common to pasteurization or sterilization processes. Temperature monitors integrated into processing lines continuously track fluid temperatures, alerting operators to deviations above safe thresholds (e.g., 100°C) and enabling automated adjustments to prevent overheating. These controls align with OSHA standards for machine guarding and hazard prevention in general industry.[45][46][47]Training protocols ensure workers recognize and respond to scald hazards through structured programs. Mandatory hazard awareness sessions for food processing employees cover identification of hot zones, proper PPE usage, and emergency procedures, with OSHA emphasizing annual refreshers in high-risk sectors like meat plants where steam scalds from scalding tanks are prevalent. These trainings, often aligned with OSHA's 10-hour or 30-hour general industry courses, include simulations of spill scenarios and stress the importance of never bypassing safety interlocks on equipment. Compliance with such protocols reduces incident rates by fostering a culture of vigilance, as outlined in OSHA's guidelines for meatpacking operations.[48][49]Facility design incorporates features to limit scald exposure and facilitate rapid response. Non-slip flooring, such as epoxy-coated surfaces with embedded aggregates, is installed in wet processing areas to prevent falls near hot equipment, meeting OSHA requirements for walking-working surfaces under 29 CFR 1910.22. Emergency eyewash stations, positioned within 10 seconds' travel (approximately 55 feet) from hazard zones, deliver tepid water (60-100°F) at a minimum of 0.4 gallons per minute per eye for at least 15 minutes, essential for immediate decontamination from hot splashes; these must comply with ANSI Z358.1 and OSHA 29 CFR 1910.151(c). Zoned access to hot areas uses barriers, signage, and restricted entry protocols to confine operations to trained personnel, controlling exposure in line with OSHA general industryhazard prevention practices. These elements collectively enhance safety in dynamic environments like dairy or meat processing lines.[50][51][52]
Clinical Presentation
Symptoms
Scald injuries typically manifest with immediate local effects on the skin, appearing within seconds of exposure to hot liquids or steam. These include redness (erythema), intense pain, and swelling due to vascular dilation and fluid leakage into tissues. In cases involving steam, the injury often progresses more rapidly to blistering because steam's high latent heat allows deeper tissue penetration compared to liquid scalds, potentially affecting the dermis and causing second-degree burns sooner.[53][3][15]Pain patterns vary by the depth of the scald, which aligns with burn classification into degrees. First- and second-degree scalds produce intense, throbbing pain from stimulation of intact nerve endings in the epidermis and upper dermis, often described as stinging or burning. In contrast, third-degree scalds may result in numbness or reduced sensation due to destruction of nerve endings in deeper tissues.[3][15]Extensive scalds covering more than 10% of the body surface area in children or 15-20% in adults can lead to systemic signs, including fever from the inflammatory response and hypovolemic shock characterized by rapid heartbeat, low blood pressure, and cool, clammy skin due to massive fluid shifts.[15][3][15][54] Post-injury, after approximately 24 hours, infection risks increase, presenting with signs such as pus discharge, foul odor, worsening pain, and elevated fever, as the compromised skin barrier allows bacterial invasion.[15][3][15]Elderly individuals often exhibit atypical presentations, such as confusion or altered mental status, which can stem from the systemic stress of the injury or early infection, compounded by age-related vulnerabilities.[55][56]
Burn Classification
Burns from scalding, like other thermal injuries, are classified by depth into first-, second-, and third-degree categories based on the layers of skin affected and the resulting tissue damage. This grading system guides prognosis, treatment decisions, and potential complications such as scarring or infection.[57][3]First-degree scald burns involve superficial damage limited to the epidermis, presenting as red, dry skin with intense pain but no blisters or swelling. These injuries typically heal within 3 to 6 days without scarring, as seen in cases like a brief splash of moderately hot water.[57][3][58]Second-degree scald burns are partial-thickness injuries that extend into the dermis, characterized by blisters, severe pain, and moist, weeping surfaces. They are subdivided into superficial partial-thickness burns, which heal in 1 to 3 weeks with minimal scarring, and deep partial-thickness burns, which may lead to hypertrophic scarring and often require surgical intervention like debridement or skin grafting.[57][58][59]Third-degree scald burns represent full-thickness destruction of the epidermis and dermis, appearing white, leathery, or charred with a dry texture and absence of pain due to nerve endings being destroyed. These severe injuries do not heal spontaneously and necessitate skin grafting, followed by extensive rehabilitation to address functional impairments and cosmetic outcomes.[57][3][58]Beyond depth, the extent of a scald burn is quantified using the Rule of Nines, which divides the adult body surface area into sections representing multiples of 9%: the head and neck (9%), each upper extremity (9%), each lower extremity (18%), the anterior trunk (18%), the posterior trunk (18%), and the perineum (1%). For children, this method is adjusted to account for proportionally larger heads and smaller legs, often using modified charts for accuracy in fluid resuscitation and triage.[60][61][62]Diagnosis of scald burn depth primarily relies on visual inspection of appearance and texture, supplemented by assessing pain response through methods like pinprick testing to evaluate sensory nerve function. In ambiguous cases, a biopsy may be performed to confirm depth by examining tissuehistology, though this is less common due to its invasiveness.[57][63][61]
Treatment
First Aid
Upon sustaining a scald injury from hot liquids or steam, the immediate priority is to remove the individual from the heat source to prevent further damage. Quickly strip away any soaked or constricting clothing to halt ongoing heat conduction, but cut around and leave in place any fabric that adheres to the skin to avoid exacerbating the injury.[64][65]Next, cool the affected area promptly by running cool tap water at approximately 15–20°C over the burn for at least 20 minutes, ideally within the first three hours of injury, as this reduces tissue damage by dissipating residual heat. Avoid using ice or iced water, which can cause vasoconstriction and further harm or lead to hypothermia, particularly in children or the elderly; instead, maintain the patient's overall body warmth during cooling.[64][66]After cooling, loosely cover the burn with a clean, non-adherent cloth, sterile dressing, or plastic cling film applied in strips to protect the area from infection while allowing air circulation; if the scald affects a limb, elevate it to minimize swelling. For pain relief, administer over-the-counter analgesics such as ibuprofen or acetaminophen as appropriate for the individual's age and health status.[65][66][64]Seek professional medical evaluation immediately if the scald covers more than 3% of the body surface area in adults (or any significant area in children), involves sensitive regions such as the face, hands, feet, genitals, or major joints, or shows signs of severe injury like charred or white skin indicative of third-degree burns, as these require specialized assessment beyond initial first aid. Additionally, monitor for delayed complications such as increasing redness, pus, or fever signaling infection, and escalate care accordingly. Burn degree classifications, such as first- through third-degree, help guide the urgency of these responses.[65][66]
Medical Management
Medical management of scald burns in a clinical setting focuses on stabilizing the patient, preventing complications, and promoting optimal healing through a multidisciplinary approach involving emergency room protocols, inpatient care, and outpatient follow-up. Upon arrival at the emergency department, patients undergo fluid resuscitation based on the Parkland formula if total body surface area (TBSA) involvement exceeds 20%, alongside assessment for inhalation injury and associated trauma. For scald injuries, which often affect children and present as partial-thickness burns, early transfer to a verified burn center is recommended for cases involving partial-thickness burns greater than 10% TBSA (or greater than 5% TBSA in patients under 10 or over 50 years), or if the burns are on critical areas like the face, hands, or genitals.[18][62]Wound care begins with thorough cleansing using mild soap and water or chlorhexidine to remove debris, followed by debridement of devitalized tissue and ruptured blisters to assess the wound bed and reduce infection risk; small, intact blisters (<6 mm) are preserved to protect underlying dermis.[67] Topical antimicrobials such as silver sulfadiazine (SSD) are applied to partial- and full-thickness scald burns exceeding 20% TBSA or showing signs of infection, providing broad-spectrum bactericidal activity against common pathogens like Pseudomonas aeruginosa, though prolonged use may delay re-epithelialization.[18] Alternative agents include mafenide acetate for deeper wounds due to better cartilage penetration, but with caution for metabolic acidosis. Dressings prioritize moist wound healing; options include petrolatum-impregnated gauze like Xeroform combined with bacitracin for superficial scalds, or synthetic alternatives such as Biobrane or polyurethane foams retained for 10-14 days with twice-weekly monitoring to prevent maceration.[68] Hydrocolloid dressings are suitable for clean, superficial scald wounds to promote autolysis and reduce pain during changes.[69]Pain management escalates from oral analgesics to intravenous (IV) opioids, with morphine serving as the mainstay (initial dose 0.1 mg/kg IV) titrated for procedural and background pain in moderate to severe scald burns, often combined with benzodiazepines like lorazepam for anxiolysis during dressing changes. Infection control involves vigilant monitoring for cellulitis or sepsis, with systemic antibiotics (e.g., vancomycin plus piperacillin-tazobactam) initiated empirically if fever, leukocytosis, or wound purulence develops, guided by culture results; prophylactic IV antibiotics are not routinely used in uninfected scald burns.[70] Tetanus prophylaxis is administered per standard protocols: a booster if the last vaccination was over 5 years ago for partial-thickness wounds, or immunoglobulin for those with unknown status or full-thickness involvement, as scalds from hot liquids can introduce contaminants.[71]For deep second- or third-degree scald burns, surgical intervention is indicated to remove necrotic tissue and restore function; early tangential excision within 48-72 hours followed by autologous skin grafting reduces infection risk and hospital stay compared to delayed approaches.[72] Split-thickness skin grafts, harvested from unburned donor sites like the thigh (0.008-0.012 inches thick), are meshed to cover larger areas and secured with staples or fibrin glue, achieving >90% take rates in optimized settings. Escharotomy is performed emergently for circumferential scald burns on extremities or trunk causing compartment syndrome, using incisions along the burn borders to relieve pressure and improve vascular perfusion, often under general anesthesia.[73]Rehabilitation commences early in the hospital phase to mitigate morbidity; physical therapy includes range-of-motion exercises and splinting to prevent joint contractures, particularly in scald burns affecting flexures like the axilla or neck, with daily sessions tailored to pain tolerance.[74] Nutritional support is critical for hypermetabolic scald patients, targeting 1.5-2.0 g/kg/day of protein via enteral feeds (e.g., high-calorie formulas with added glutamine) to support collagen synthesis and immune function, alongside 25-30 kcal/kg/day total energy to counteract catabolism without overfeeding.[75]Long-term management addresses sequelae through scar maturation oversight; pressure garments exerting 20-40 mmHg are worn 23 hours daily for 6-18 months post-grafting to flatten hypertrophic scars, reduce pruritus, and improve elasticity in scald survivors, with custom fitting to ensure compliance.[76] Adjunctive silicone sheets or gels enhance outcomes when combined with pressure therapy. Psychological support, including cognitive-behavioral therapy and peer support groups, is integrated to address post-traumatic stress, body image distress, and depression, which affect up to 30% of pediatric scald patients.[77]
Avoided Practices
Applying ice directly to a scald burn should be avoided, as it causes vasoconstriction that reduces blood flow to the affected area and can deepen tissue damage by further injuring already compromised skin cells.[78][79] Instead, cool the burn under running cool water (15–20°C) for 20 minutes to safely dissipate heat without exacerbating injury.[80]Common home remedies such as applying butter, oil, or toothpaste to scald burns are harmful and should not be used, as greasy substances like butter or oil trap residual heat in the wound, prolonging thermal damage and increasing infection risk, while toothpaste can cause chemical irritation to sensitive tissue.[81][82] Similarly, applying eggs or soy sauce introduces potential contaminants and bacteria, further complicating healing by promoting infection in the open or blistered skin.[83][80][84]Popping blisters formed from scald burns is strongly discouraged, as it exposes the underlying raw skin to bacteria, heightens the risk of infection, and delays the natural healing process by removing the blister's protective barrier.[65][85] If a blister breaks on its own, it should be cleaned gently and covered, but intentional rupture serves no benefit and can lead to scarring or prolonged recovery.[80][86]Using adhesive bandages or applying tight wraps over scald burns is inadvisable, as adhesives can stick to the moist or oozing wound surface, causing additional pain and tissue trauma upon removal, while tight wrapping restricts blood circulation and exacerbates swelling in the injured area.[86][87] Loose, non-stick dressings are preferable to maintain airflow and prevent pressure on the burn.[65][88]Delaying initial care for scald burns under myths such as "toughing it out" or assuming minor injuries will resolve without intervention can result in severe complications, including deeper tissuenecrosis, infection, or permanent scarring, as untreated heat damage continues to progress.[86][89] Prompt assessment and cooling are essential to minimize long-term harm from even seemingly mild scalds.[90]
Applications in Food Processing
Meat and Poultry
In meat and poultry processing, scalding serves as a critical step in carcass preparation to facilitate the removal of feathers from poultry or hair from pigs by loosening these structures through controlled exposure to hot water. This process typically involves immersing the carcass in water heated to 50–60°C (122–140°F) for 30–180 seconds, enabling efficient defeathering or dehairing without significantly cooking the underlying meat.[91][92]Common methods include immersion in scalding tanks, where carcasses are submerged in agitated hot water, or spray systems that apply heated water directly to the surface for uniform treatment. In poultry processing, hard scalding at approximately 60°C for a short duration helps retain skin integrity during plucking, while soft scalding at lower temperatures around 50–54°C over a longer time promotes cleaner feather removal but requires careful monitoring to avoid incomplete loosening. For pigs, immersion tanks maintained at 58–62°C are standard to ensure hair follicles relax without denaturing proteins in the meat, with durations of 3–6 minutes allowing for effective dehairing via scraping or mechanical means.[93][92][94]Species-specific parameters are essential to optimize yield and quality; for instance, broilers are often scalded at 52–54°C to preserve skin adhesion and minimize weight loss, whereas pigs require 58–62°C to prevent partial cooking of the subcutaneous layers while achieving hair loosening. These temperatures balance mechanical efficiency with product preservation, as deviations can compromise the carcass.[95][92]Quality impacts from improper scalding are significant, with over-scalding leading to skin slippage in poultry—where the epidermis detaches easily from the meat, resulting in a slimy texture and yield losses—or bacterial proliferation, such as Salmonella, if temperatures fall too low and allow microbial growth in the scalder water. In pigs, excessive heat can cook the skin, making dehairing uneven and increasing the risk of surface defects. To mitigate these issues and control pathogens, carcasses are rapidly chilled post-scald to 4°C, inhibiting bacterial multiplication and stabilizing meat structure.[96][91][97]
Dairy Products
In dairy processing, scalding typically refers to heating milk to temperatures around 82°C (180°F), just below boiling, to denature proteins and prepare it for various products, distinct from pasteurization which uses lower temperatures of 63–72°C (145–161°F) for 30 seconds to 30 minutes to eliminate pathogens such as Mycobacterium tuberculosis and Salmonella. Historically, before the widespread adoption of modern pasteurization in the early 20th century, scalding milk to near-boiling temperatures was a common household practice to mitigate risks from raw milk pathogens, dating back to ancient civilizations and persisting in traditional dairy preparation until regulatory standards formalized the process.[98]In cheese making, scalding the curds—after coagulation and cutting—involves gradually heating the curds in whey to 35–55°C (95–131°F), depending on the cheese variety, to expel additional moisture, firm the curd structure, and control acidity, contributing to the final texture and yield of cheeses like Cheddar or Swiss.[99]In culinary applications, scalding milk to approximately 82°C (180°F) denatures whey proteins like β-lactoglobulin, enhancing texture and stability in products such as custards, yogurt starters, and béchamel sauce. For instance, in yogurt production, this denaturation allows whey proteins to interact more effectively with caseins during fermentation, resulting in a firmer gel structure; the milk is then cooled to around 43–46°C (110–115°F) before adding cultures. Similarly, scalded milk in béchamel contributes to a smoother emulsion by partially unfolding proteins that aid roux integration, preventing separation.[100][101][102]Equipment for scalding in dairy contexts includes double boilers for small-scale culinary tasks, which use indirect heat from simmering water to avoid scorching the milk's proteins and fats, and thermostatic vats or batch pasteurizers in industrial settings, equipped with precise temperature controls and agitation to ensure uniform heating. Post-scalding cooling, often via immersion in ice baths or plate heat exchangers, is essential for fermentation-based products to halt further denaturation and prepare the milk for inoculation. The benefits of scalding include improved product safety and functionality, such as longer shelf life through pathogen reduction and enhanced mouthfeel in fermented dairy. However, risks arise from overheating beyond 85°C (185°F), which triggers the Maillard reaction between milk sugars and proteins, leading to undesirable browning, caramelized flavors, and loss of essential amino acids like lysine, thereby diminishing nutritional value.[103][104][105]