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Butanediol

Butanediols are a family of four stable isomeric organic compounds with the molecular formula C₄H₁₀O₂, consisting of 1,2-butanediol, 1,3-butanediol, , and 2,3-butanediol, each featuring two hydroxyl groups on a four-carbon chain. The term "butanediol" most commonly refers to (BDO), a straight-chain primary that is a key chemical in applications, particularly as an for synthesizing polymers and solvents. 1,4-Butanediol is a colorless, viscous, oily that is highly hygroscopic and miscible with , as well as soluble in alcohols like and , but only slightly soluble in ethers and insoluble in most hydrocarbons. Its molecular weight is 90.12 g/mol, with a of 228 °C, a of 20.1 °C, and a of 1.017 g/cm³ at 20 °C. Industrially produced on a scale exceeding 2.5 million tons annually through routes—primarily the Reppe process from and or of —1,4-butanediol serves as a precursor to high-value materials. The primary uses of include the production of (THF, approximately 52% of output), (PBT, about 23%), γ-butyrolactone (GBL, around 11%), and polyurethane elastomers (13%), enabling applications in engineering plastics, elastic fibers like , solvents, and pharmaceutical intermediates. Although low in acute toxicity for industrial handling, is rapidly metabolized in the body to γ- (GHB), leading to its misuse as a recreational with risks of , respiratory depression, seizures, and overdose.

Overview

Definition and Nomenclature

Butanediols are a class of compounds classified as vicinal, 1,3, 1,4, or diols, consisting of dihydroxy derivatives of with the molecular formula C₄H₁₀O₂, where two hydroxyl groups are attached to a four-carbon framework. These compounds encompass linear, branched, and structural variations, with the linear forms derived from the unbranched chain (CH₃CH₂CH₂CH₃) by replacing two hydrogen atoms with hydroxyl groups at specified positions, such as in the stable isomers 1,2-butanediol, 1,3-butanediol, , and 2,3-butanediol. Branched butanediols, in contrast, feature a methyl on a backbone to form the C₄ skeleton, as seen in structures like 2-methylpropane-1,2-diol and 2-methylpropane-1,3-diol. According to IUPAC rules for alkanediols, these compounds are named systematically as alkane-x,y-diols, where the parent chain is the longest continuous carbon chain containing both hydroxyl groups, and the locants x and y indicate the positions of the -OH groups in ascending numerical order to ensure the lowest possible numbers. For primary-secondary diols like 1,n-butanediols (where n=2, 3, or 4), the naming reflects one terminal and one internal or terminal secondary ; vicinal diols specifically denote adjacent hydroxyl positions (e.g., 1,2- or 2,3-), while diols have both -OH groups on the same carbon (e.g., butane-1,1-diol or butane-2,2-diol). In branched cases, the chain is numbered to prioritize the carbon atoms bearing the hydroxyl groups, with substituents like methyl groups named accordingly. Geminal butanediols are generally unstable in aliphatic systems due to their equilibrium with the corresponding carbonyl , readily dehydrating to form aldehydes or ketones under typical conditions, whereas vicinal and 1,3-butanediols exhibit greater stability from the lack of such tendency and stronger intramolecular hydrogen bonding. This distinction in hydration stability influences their isolation and practical applications, with forms rarely persisting without stabilizing factors like electron-withdrawing substituents.

Historical Development

The first synthesis of occurred in 1890, when Pieter Johannes Dekkers prepared it through the acidic of N,N'-dinitro-1,4-butanediamine, initially naming the compound tetramethylene glycol. This laboratory-scale achievement marked the initial isolation of a linear butanediol , laying foundational groundwork for subsequent investigations into chemistry. Early work on 1,2-butanediol dates to the 1930s, involving of , while 1,3-butanediol was synthesized via reduction of aldols from carbohydrate chemistry in the late 19th to early 20th century. In the early , interest in butanediols expanded through microbiological studies, particularly with 2,3-butanediol. Pioneering work by Arthur Harden and George Stanley Walpole in 1906 demonstrated its production via of glucose by Aerobacter aerogenes (now ), identifying 2,3-butylene glycol as a key metabolic product alongside acetylmethylcarbinol. This discovery highlighted the potential of biological routes for diol synthesis, influencing early biochemical research on . Industrial scaling of began in the 1930s and accelerated during , driven by demands for synthetic and materials. In 1940, constructed a plant in , , with an annual capacity of 20,000 tons using the Reppe process, which involved and to produce the for emerging applications such as fibers and elastomers. The mid-20th century saw growing recognition of branched butanediol isomers, which have been explored as monomers for polyesters to enhance flexibility and processability. Concurrently, for the butanediol class evolved from common terms like "butylene glycol" to standardized IUPAC designations, formalized in mid-century revisions to reflect systematic structural naming conventions.

Linear Isomers

1,2-Butanediol

1,2-Butanediol, chemically denoted as CH₃CH₂CH(OH)CH₂OH, has a molecular weight of 90.12 g/mol and features a chiral center at the carbon bearing the secondary hydroxyl group, resulting in (R) and (S) enantiomers. This vicinal is distinguished from other linear butanediol isomers by the adjacency of its hydroxyl groups, which influences its reactivity in and esterification reactions. The compound appears as a colorless, viscous liquid with a boiling point of 191–192 °C at 747 mmHg and a density of 1.006 g/mL at 25 °C. It exhibits high , being miscible with in all proportions and readily soluble in alcohols, though slightly soluble in ethers and esters and insoluble in hydrocarbons. Industrial production of 1,2-butanediol primarily involves the hydration of 1,2-epoxybutane through acid-catalyzed ring-opening with , yielding the in a manner analogous to propylene oxide hydration for 1,2-propanediol. In laboratory settings, it can also be synthesized via the reduction of 2-hydroxybutanal using catalytic . 1,2-Butanediol serves as a in formulations, where it enhances wettability and suppresses contact angles for improved quality, and in coatings for similar and benefits. It acts as an in pharmaceutical , including the preparation of chiral building blocks like (R)-2-hydroxybutyric acid used in derivatives. Additionally, its low freezing point and water-miscibility make it suitable for formulations in industrial applications. Regarding safety, 1,2-butanediol demonstrates low , with an oral LD50 greater than 16 g/kg in rats, indicating minimal risk from ingestion in typical exposure scenarios. However, it may act as a mild irritant upon prolonged contact, necessitating protective measures in handling.

1,3-Butanediol

1,3-Butanediol, with the CH₃CH(OH)CH₂CH₂OH or C₄H₁₀O₂, is a chiral molecule with a molecular weight of 90.12 g/mol, existing as (R)- and (S)-enantiomers due to the at the carbon bearing the secondary hydroxyl group. This compound appears as a colorless, and shares a linear carbon chain structure with , differing in the positioning of its hydroxyl groups. Its physical properties include a of 207.5°C, a density of 1.005 g/mL at 25°C, and complete with , making it suitable for aqueous formulations. Synthesis of 1,3-butanediol primarily involves microbial reduction of 4-hydroxy-2-butanone using stereoselective enzymes from strains such as Candida krusei or Pichia jadinii, achieving high enantiomeric excess for the (R)- and conversions up to 83.9% at concentrations of 45 g/L. Alternative biosynthetic routes employ engineered microorganisms to catalyze the anti-Prelog reduction, enabling efficient production from renewable feedstocks with absolute . In consumer applications, 1,3-butanediol serves as a and in and , such as moisturizers and sunscreens, where it enhances skin hydration and stabilizes formulations by dissolving fragrances and active ingredients. It is also approved as a secondary direct by the FDA under 21 CFR 173.220, functioning as a for flavorings. Additionally, it acts as a precursor to through selective dehydrogenation of the secondary hydroxyl group over copper-based catalysts, yielding 4-hydroxy-2-butanone as an intermediate that further converts to the . Regarding safety, 1,3-butanediol exhibits low acute oral , with an LD50 exceeding 10 g/kg in rats, and is metabolized to β-hydroxybutyrate without significant adverse effects at typical exposure levels. The FDA's approval as a secondary supports its use in under prescribed conditions. Furthermore, it contributes to the development of biodegradable polymers, such as polyesters derived from biobased 1,3-butanediol and dicarboxylic acids, which demonstrate enhanced mechanical properties and over 85% biodegradability in composting environments.

1,4-Butanediol

1,4-Butanediol, with the HO(CH₂)₄OH and molecular weight of 90.12 g/mol, is an achiral compound that exists as a colorless, viscous liquid at . Its key physical properties include a of 230°C, a of 20.1°C, and a of 1.017 g/cm³. These characteristics make it highly soluble in water and suitable for industrial handling as a stable, high-boiling solvent. Industrial production of 1,4-butanediol primarily occurs through several established processes. The Reppe process involves the reaction of with , followed by , representing a traditional route developed for large-scale . More modern methods include the of , often via esterification to dimethyl maleate and subsequent hydrogenolysis using catalysts like or copper-based systems. Bio-based production has gained traction, particularly through the of derived from renewable feedstocks, enabling sustainable manufacturing with yields up to 95% under optimized conditions. These processes collectively support global production exceeding 2 million tons annually, driven by demand in and chemical sectors. As a versatile intermediate, 1,4-butanediol serves as a key precursor for tetrahydrofuran (THF) and gamma-butyrolactone (GBL), which are essential in solvent formulations and further chemical syntheses. It acts as a monomer in the production of polybutylene terephthalate (PBT) plastics, contributing to engineering resins used in automotive and electronic components due to their mechanical strength and thermal stability. Additionally, its solvent properties find application in paints, coatings, and electronics manufacturing, where it aids in dissolving resins and cleaning precision parts. Safety considerations for 1,4-butanediol include its role as a precursor to gamma-hydroxybutyric acid (GHB), a with recreational abuse potential, leading to its classification as a List I chemical under U.S. regulations. It acts as a and eye irritant upon direct contact, with acute oral toxicity in rats showing an LD50 of 1.8 g/kg. Handling requires protective measures to prevent or , as metabolic conversion to GHB can cause at high exposures.

2,3-Butanediol

2,3-Butanediol, with the CH₃CH(OH)CH(OH)CH₃ and a molecular weight of 90.12 g/mol, is a vicinal that exists as three stereoisomers: the meso form (2R,3S) and the enantiomeric pair (2R,3R) and (2S,3S). These stereoisomers arise due to the two chiral centers, with the meso form being achiral and the others forming a in non-stereoselective syntheses. Unlike 1,2-butanediol, which has only two enantiomers due to its terminal positioning, 2,3-butanediol's symmetric internal structure allows for the additional meso isomer. The compound exhibits key physical properties including a of 180–182 °C, a of 1.045 g/cm³ at 25 °C, and high in , rendering it miscible. These characteristics make it suitable for aqueous biological processes and applications. Production of 2,3-butanediol primarily occurs through by bacteria such as Klebsiella oxytoca, which converts glucose into the as a major end product, achieving yields up to 54% under optimized conditions. This microbial route leverages renewable feedstocks like glucose or whey-derived sugars, with engineered strains enhancing productivity for scalability. Alternatively, chemical synthesis involves the pinacol reduction of using magnesium amalgam or other reductants, yielding the via coupling of carbonyl groups. As a potential biofuel and fuel additive, 2,3-butanediol offers a heating value of 27.2 kJ/g, comparable to , and can be blended into to improve ratings. It serves as a precursor to 1,3-butadiene through and hydrogenolysis, enabling production of . Additionally, it finds use in food flavors, imparting buttery and fruity notes in products like cheese, and in pharmaceuticals as an intermediate for chiral building blocks. 2,3-Butanediol demonstrates low toxicity and is naturally produced in fermented foods such as (up to 90 mg/kg) and lean fish, contributing to its recognition as safe for certain applications. Its presence in these foods underscores its , with no significant adverse effects reported at typical exposure levels.

Branched Isomers

2-Methylpropane-1,2-diol

2-Methylpropane-1,2-diol is a branched vicinal with the (CH3)2C(OH)CH2OH and a molecular weight of 90.12 g/. This achiral compound features a tertiary group adjacent to a , distinguishing it structurally from the linear 1,2-butanediol by the presence of methyl groups on the central carbon. Its compact, branched structure contributes to unique solubility and reactivity profiles suitable for niche chemical applications. The physical properties of 2-methylpropane-1,2-diol include a of 176 °C, a of 1.005 g/cm³ at 20 °C, and in as well as solvents like and . These attributes make it a versatile liquid at , with a of 1.4340 and a of 74 °C, indicating moderate thermal stability for handling in synthetic processes. Synthesis of 2-methylpropane-1,2-diol typically involves the acid-catalyzed hydration of oxide (2-methyloxirane), where the ring opens to yield the with high favoring the product. These methods leverage readily available precursors, enabling scalable production for industrial use. In applications, 2-methylpropane-1,2-diol serves as a in , acting as a to retain moisture and improve formulation stability in creams and lotions due to its low volatility and compatibility with active ingredients. Regarding safety, 2-methylpropane-1,2-diol is classified as a mild irritant to and eyes, potentially causing redness or discomfort upon direct contact, though it poses low with an LD50 exceeding 2000 mg/kg in oral studies.

2-Methylpropane-1,3-diol

2-Methylpropane-1,3-diol, also known as 2-methyl-1,3-propanediol, is a branched with the HOCH₂CH(CH₃)CH₂OH and a molecular weight of 90.12 g/. It is achiral due to the absence of a stereogenic center in its structure. This compound serves as a key intermediate in the synthesis of various polymers, distinguished by its 1,3-diol positioning that facilitates specific reactivity in reactions. The physical properties of 2-methylpropane-1,3-diol include a of 213–214 °C at , a of −91 °C, and a of 1.015 g/cm³ at 25 °C. These characteristics make it a low-viscosity, colorless suitable for liquid-phase processing in industrial applications. Industrial production of 2-methylpropane-1,3-diol primarily involves the of to form the corresponding , followed by to the . Alternative routes include derivation from through selective transformations, though these are less common commercially. In polymer applications, 2-methylpropane-1,3-diol acts as a co-monomer in the synthesis of polyesters and polyurethanes, enhancing flexibility and toughness in coatings, adhesives, and plastic formulations. It is also employed as a in inks, where its low volatility and solvency properties contribute to improved print quality and reduced emissions. Compared to 1,3-butanediol, it offers similar benefits but with branched structure advantages in integration. Safety assessments indicate that 2-methylpropane-1,3-diol is non-toxic, with an oral LD50 greater than 10 g/kg in rats, allowing its use in food contact materials. It exhibits low acute toxicity via dermal and inhalation routes as well (LD50 > 2 g/kg dermal; LC50 > 5 mg/L inhalation).

Geminal Diols

1,1-Butanediol

1,1-Butanediol, the geminal diol derived from butanal, has the chemical formula CH₃CH₂CH₂CH(OH)₂ and a molecular weight of 90.12 g/mol. It represents the hydrated form of butanal (butyraldehyde), where a water molecule adds across the carbonyl group to form the 1,1-diol structure. This compound is not stable as an isolated entity and exists primarily in equilibrium with butanal in aqueous solutions. The formation of 1,1-butanediol occurs through the reversible of water to the carbonyl carbon of , typically catalyzed by acid or base. In aqueous media, the strongly favors the dehydrated form, with the K_hyd approximately 0.52 at 25°C for n-butyraldehyde. This low value reflects the inherent instability of the geminal , which readily dehydrates to regenerate butanal, often spontaneously under neutral or mildly acidic conditions. Geminal diols such as 1,1-butanediol are generally unstable without stabilizing electron-withdrawing groups on the adjacent carbon, as the two hydroxyl groups on the same carbon lead to unfavorable steric and electronic interactions that promote elimination of water. Consequently, 1,1-butanediol cannot be isolated in pure form and is characterized spectroscopically, primarily through NMR techniques that quantify the minor hydrated species in solution. In reaction contexts like aldol condensations conducted in aqueous environments, the hydrated form exists in minor amounts and may influence reaction pathways by participating in proton transfer equilibria, though the free predominates as the .

2,2-Butanediol

2,2-Butanediol, also known as butane-2,2-diol, is a with the CH₃C(OH)₂CH₂CH₃. Its molecular weight is 90.12 g/mol, corresponding to the hydrated form of butan-2-one. This compound exhibits low stability, rapidly dehydrating to butan-2-one under typical conditions due to the unfavorable . The K_\text{hyd} for butan-2-one is approximately $3.8 \times 10^{-3} at 298 K, indicating that the diol form constitutes only a small fraction of the equilibrium mixture. This instability arises from the electron-donating effects of the adjacent alkyl groups, which stabilize the carbonyl form relative to the tetrahedral gem-diol intermediate./Aldehydes_and_Ketones/Reactivity_of_Aldehydes_and_Ketones/Addition_of_Water_to_form_Hydrates_(Gem-Diols)) Formation of 2,2-butanediol occurs via the reversible addition of water to butan-2-one, typically catalyzed by acid or base to facilitate nucleophilic attack on the carbonyl carbon. However, the reaction is not favorable without such catalysts, as the equilibrium strongly favors the ketone. As a transient species, 2,2-butanediol serves as a key intermediate in studies of ketone hydration mechanisms within organic chemistry. It provides insights into nucleophilic addition processes and the factors influencing carbonyl reactivity. Compared to 1,1-butanediol, the hydrate of butanal, 2,2-butanediol is less stable owing to greater steric hindrance from the two alkyl substituents on the gem-diol carbon, which destabilizes the tetrahedral geometry.

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