Propylene oxide
Propylene oxide, also known as 1,2-epoxypropane or methyloxirane, is an organic compound with the chemical formula C₃H₆O and a molecular weight of 58.08 g/mol.[1] It is a colorless, volatile liquid with an ethereal odor, characterized by a three-membered epoxide ring structure featuring a methyl group attached to one of the carbon atoms.[1] Physically, it has a boiling point of 34.2 °C, a melting point of -112 °C, and a density of 0.859 g/cm³ at 20 °C, making it highly flammable with a flash point of -37 °C.[1] Propylene oxide is primarily produced industrially through three main processes: the chlorohydrin process, which involves the reaction of propylene with hypochlorous acid followed by treatment with a base like calcium or sodium hydroxide; the indirect oxidation (peroxidation) process using propylene and an organic hydroperoxide; and the hydrogen peroxide process, a more recent direct oxidation method.[1] In the United States, annual production has historically been significant, with estimates exceeding 1.7 billion pounds in the early 1980s; as of 2023, it exceeds 3.5 billion pounds annually, though emissions have decreased over time due to improved controls.[2][3] Propylene oxide does not occur naturally on Earth and is produced almost entirely synthetically.[4] As a key chemical intermediate, propylene oxide is predominantly used in the manufacture of polyether polyols (about 70% of usage), which serve as building blocks for polyurethane foams, elastomers, and coatings; propylene glycols (20%), employed in antifreeze, pharmaceuticals, and food additives; and glycol ethers (10%), utilized in solvents and cleaners.[4] It also functions as a fumigant for foodstuffs like dried fruits and nuts, as well as for medical equipment sterilization, and finds minor applications in herbicides, lubricants, surfactants, and detergents.[5] Globally, it supports diverse industries including construction, automotive, and personal care products.[4] Propylene oxide exhibits notable toxicity, acting as an irritant to the eyes, skin, and respiratory tract, with potential for central nervous system depression at high exposures.[5] It is classified as a possible human carcinogen (IARC Group 2B) based on sufficient evidence of tumors in experimental animals, such as forestomach and nasal cavity cancers in rodents, though evidence in humans is inadequate.[4] Environmentally, it persists moderately in air (half-life 3-20 days) and water (11.6 days at pH 7), with low chronic toxicity to aquatic life.[4] Regulatory limits include an OSHA permissible exposure limit of 100 ppm and a TLV of 2 ppm, reflecting its hazardous air pollutant status under U.S. EPA guidelines.[1][6]Properties
Physical properties
Propylene oxide has the molecular formula C₃H₆O and a structural formula consisting of a three-membered chiral epoxide ring with a methyl group attached to one of the carbon atoms, specifically as 2-methyloxirane.[1] It appears as a clear, colorless volatile liquid with an ethereal odor.[1] Key physical properties of propylene oxide are summarized in the following table:| Property | Value | Conditions |
|---|---|---|
| Boiling point | 34.2 °C (93.6 °F) | - |
| Melting point | −112.1 °C (−169.8 °F) | - |
| Density | 0.830 g/cm³ | 20 °C |
| Flash point | −37 °C (−35 °F) | - |
| Vapor pressure | 59 kPa | 20 °C |
| Solubility in water | 410 g/L (41 wt%) | 20 °C |