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Comet V

The Comet V is the fifth generation in the Comet series of single-level commuter railcars owned by New Jersey Transit (NJT). Built by Alstom Transportation (formerly Bombardier Transportation), the cars were introduced starting in 2000 to replace the aging Comet II and III cars on NJT's electrified and diesel lines, as well as Metro-North Railroad's Harlem and New Haven Lines. Unlike earlier Comet models, which were bi-level in some configurations, the Comet V features a single-level design with improved accessibility, including high platforms and level boarding. The fleet includes cab cars (controls for push-pull operation), trailer cars with lavatories, and non-lavatory coaches. A total of 200 cars were ordered: 84 cab cars (6000–6083), 14 lavatory trailers (6200–6213), and 102 non-lavatory trailers (6500–6601), delivered between 2002 and 2004. Each car measures 85 feet (26 m) in length, 10 feet 6 inches (3.2 m) in width, and weighs approximately 103,000 pounds (47,000 kg). They are equipped with HVAC systems, ergonomic seating for 125–139 passengers, and ADA-compliant features. The Comet V cars operate primarily on NJT's , North Jersey Coast, Morris & Essex, and Montclair-Boonton lines, with some used by Metro-North. They have been involved in several incidents, including door malfunctions and derailments, leading to ongoing maintenance and safety improvements. As of 2023, the fleet remains in active service, though NJT is transitioning toward multi-level cars like the ALP-46 locomotives paired with newer .

Development

Origins in the Comet series

The Comet series originated with the Comet I railcars, designed and built by Pullman-Standard in the late as lightweight, durable, high-capacity single-level commuter coaches primarily for the Erie Lackawanna Railroad's operations in the . These cars represented a modern approach to service, emphasizing efficiency and passenger comfort in push-pull configurations, and were later integrated into Transit's fleet following the agency's formation in 1979. By the early , over 400 Comet I cars had been produced, setting the foundation for subsequent generations through their construction and modular design that facilitated ongoing maintenance and upgrades. The series evolved in the and with the introduction of the II, built by Bombardier starting in 1982, which incorporated refinements such as improved interior layouts and electrical systems to enhance reliability on NJ Transit's expanding network. This was followed by the Comet III in , also from Bombardier, featuring key advancements like center doors for faster boarding and increased to around 130 passengers per car, addressing growing ridership demands while maintaining compatibility with existing infrastructure. The Comet IV, delivered by Bombardier in 1996–1997, further updated the lineage with modernized materials, including enhanced corrosion-resistant alloys, and seating configurations optimized for up to 113 passengers, supporting the launch of NJ Transit's Midtown Direct service to . These iterations progressively boosted capacity and operational efficiency, with each generation building on the prior's single-level push-pull design to integrate with NJ Transit's and Metro-North's fleets. By the early , the need for a fifth generation arose from evolving regulatory and operational requirements, including stricter safety standards, full compliance with the Americans with Disabilities Act (ADA) for accessibility features like wider doors and dedicated spaces for mobility aids, and seamless integration with high-level platforms at new facilities such as . sought to replace aging cars while ensuring compatibility with Amtrak's infrastructure for 100 mph operations and third-rail phase gap navigation on shared tracks. In late , awarded a contract to for up to 230 push-pull coaches, emphasizing sealed cabs for crew protection, ergonomic controls, and modular components to minimize downtime and align with the existing series' maintenance protocols across and Metro-North lines. This procurement marked a strategic renewal to sustain high-capacity service amid rising commuter volumes in the .

Production and introduction

In November 1999, the Corporation awarded Transportation a valued at $232.9 million for up to 230 Comet V push-pull passenger railcars to support fleet expansion and modernization. The initial order for specified 200 cars, comprising 156 coaches and 44 cab cars, with provisions for additional units. subsequently exercised contract options to acquire further Comet V cars, including an approved purchase of 65 additional units valued at $62 million. Production of the Comet V cars involved manufacturing body shells at Alstom's facility in , , followed by shipment to the company's assembly plant in , where interior fit-out and final integration occurred. Assembly commenced in 2001, enabling the program to meet delivery schedules amid ongoing design refinements. The first Comet V cars were delivered to in April 2002, with the complete fleet of 200 units finalized by February 2003. later acquired additional cars, bringing the total Comet V fleet to 265 units (including Metro-North's 65) by 2010. This timeline aligned with the contract's performance milestones, including provisions for and . The $232.9 million contract covered manufacturing, as well as dedicated phases for qualification testing to ensure compliance with (FRA) standards for track interaction and safety. Initial testing and certification occurred on Transit lines throughout 2002, with a primary focus on verifying push-pull operational compatibility between the Comet V cars and ALP-46 electric locomotives. These trials confirmed the cars' performance at speeds up to 100 mph, leveraging similarities to prior Comet IV models while addressing FRA requirements for and suspension dynamics. As of 2025, plans to phase out the Comet V cars, replacing them with 374 new multilevel rail cars ordered from , with initial deliveries in 2026.

Design

Carbody and layout

The Comet V railcar features a stainless steel carbody with smooth, unpainted sides for durability and low maintenance, constructed by Alstom Transportation primarily in facilities in and the . Each car measures 85 feet in length, enabling efficient use in push-pull consists for bi-directional operation without turning the train at terminals. The design incorporates plymetal floors and melamine-finished walls and ceilings, contributing to a lightweight yet robust structure weighing approximately 100,000 pounds empty. Layout variations include standard coach (trailer) cars and cars, both single-level with options for restrooms in select trailers. Coach cars 111 to 117 passengers in a 3-by-2 transverse arrangement across the 10.5-foot width, with six doors total—four low-level and two high-level double-leaf center doors optimized for rapid boarding at high-volume stations. Cab cars position the engineer's compartment at one end, housing and communication equipment, while providing 109 for passengers and facilitating level boarding without trapdoors or steps at doors, enhancing and operational speed; cab cars have five doors. Interior amenities emphasize passenger comfort and modern functionality, including ergonomic seats with lumbar supports, scalloped headrests, and vinyl upholstery arranged for optimal space use. Overhead luggage racks, larger windows for improved views, energy-efficient , and individual HVAC vents ensure a pleasant ride, while dedicated spaces, priority seating areas, and ADA-compliant restrooms with automatic flush systems promote inclusivity. Integral safety features in the layout include crash energy management (CEM) structures along the sides to absorb impact forces and protect the occupant compartment, compliant with (FRA) and (APTA) standards for enhanced . Anti-climber devices at both ends prevent override during collisions, integrated into the end frames as part of the overall bi-directional design. The carbody withstands crush loads up to 800,000 pounds, marking it as the first commuter car to achieve this FRA rating.

Door system and issues

The Comet V railcars feature pneumatic-powered sliding plug doors designed for efficient passenger boarding and alighting. Each coach car is equipped with six such doors—two single-leaf doors at each end for low-platform stations, equipped with trapdoors and steps, and two double-leaf center doors for high-platform use—while cab cars have five doors to accommodate the control configuration. An is integrated to prevent door operation while the train is in motion, enhancing by linking door controls to the train's speed and braking status. Early production models of the Comet V exhibited reliability issues with the system, particularly misalignment of door panels and failures that resulted in premature opening or failure to close properly. These problems were largely attributed to vulnerabilities in the electronic control units, which were susceptible to malfunction in humid or high-moisture environments common in the . Such failures led to operational delays and required manual interventions by crew members. In response, , the manufacturer, implemented a series of fixes under warranty provisions. Between 2003 and 2004, multiple software updates were deployed to refine the door control algorithms and improve responsiveness, with approximately a dozen iterations tested and applied to address the core malfunctions. Hardware retrofits followed, including upgraded seals and reinforced alignment mechanisms to mitigate environmental sensitivities. Ongoing monitoring is facilitated through the trainline diagnostic system, which allows real-time fault detection and . These door-related challenges had tangible effects on NJ Transit's operations during the initial rollout phase, causing delays.

Operations

Service entry and deployment

The Comet V cars entered revenue service on 's in June 2002, marking the initial rollout to alleviate overcrowding on high-demand routes between and . This phased introduction began with ceremonial delivery of the first units earlier that month, allowing for integration into peak-hour consists alongside existing equipment. By late 2002, over 90 cars were operational across , with expansion to the North Jersey Coast and & lines to support growing ridership on these corridors. Deployment for Metro-North service followed in 2003, with the cars assigned to the West-of-Hudson lines, including the Port Jervis and Pascack Valley lines, to enhance capacity on these services into . Production deliveries, spanning 2002 to 2004, facilitated this staggered rollout, enabling both operators to phase in the fleet progressively. Integration with legacy equipment posed initial challenges, primarily involving compatibility testing with Comet IV cars and ALP-46 locomotives to ensure seamless mixed consists. The Comet V's design similarities to the Comet IV—such as structural and electrical interfaces—minimized issues, allowing qualification for 100 mph operations without extensive requalification. Early reliability concerns, including minor electrical and door system adjustments, were addressed through fleet-wide inspections in 2003, stabilizing performance ahead of broader deployment. By 2004, the cars achieved high utilization rates, with average daily deployment approaching 80% and typical rush-hour consists of 10 to 12 cars on major lines, demonstrating effective absorption into commuter operations. To comply with federal safety mandates, installed (PTC) readiness kits on Comet V cars by 2015, equipping the fleet with onboard transponders and communication systems for automated train protection.

Fleet composition and maintenance

The Comet V fleet totals 265 cars built by between 2002 and 2004, consisting of cab cars and trailers designed for push-pull commuter service. operates the majority of these cars, accounting for approximately 80% of the fleet with around 200 vehicles in service as of the mid-2010s, while the remaining 65 cars, owned by , are operated by exclusively on Metro-North's West-of-Hudson lines. No other railroads employ Comet V cars, and consists are often mixed with older Comet series vehicles to optimize capacity and availability on shared routes. As of 2025, the fleet includes some cars placed in storage or retired due to accumulated mileage and age-related wear, though the majority remain active to support ongoing commuter operations. Maintenance for the Comet V fleet is centralized at New Jersey Transit's Meadows Maintenance Complex in , the primary facility for heavy overhauls and repairs since its opening in 1987. These overhauls address key components such as the , electrical systems, and door mechanisms to ensure reliability and compliance with operational demands. Metro-North conducts similar maintenance at its own facilities, including periodic inspections aligned with (FRA) safety regulations, which mandate annual certifications for structural integrity, braking systems, and passenger amenities. Routine servicing emphasizes preventive measures to mitigate common issues like door alignments and electrical faults, extending the cars' usability amid fleet modernization efforts. Looking ahead, the Comet V fleet faces partial replacement starting in the late with multilevel cars to enhance capacity and efficiency on high-density routes. Transit has committed to phasing out all single-level cars, including the Comet V, by 2031 through orders totaling 374 Multilevel III cars from , with deliveries accelerating to address prior challenges in acquiring similar vehicles. This transition will standardize the fleet around bi-level configurations, though some Comet V cars may see service life extensions until full implementation.

Incidents and accidents

Door-related malfunctions on Comet V cars were a persistent operational challenge for and Metro-North, primarily involving false activations or sticking doors during peak hours that resulted in average delays of 15-30 minutes. These issues often stemmed from software glitches in the door control system, leading to unexpected openings or failures to close properly while trains were in motion or at stations. The higher incidence during rush periods was attributed to increased mechanical stress and operator workload, as documented in contemporary reports on reliability. A notable event occurred in 2008 on an train, where doors opened unexpectedly during a mid-station dwell, prompting passenger evacuations and a temporary service suspension to ensure safety. These incidents highlighted the vulnerability of the Comet V's in mixed-fleet operations, where synchronization problems with older cars exacerbated failures. On November 21, 2006, a died after being caught and dragged by closing doors on an train at Bradley Beach station, due to an activated door bypass switch. Post-2010 retrofits to the door control systems, including upgraded software and redundant sensors, led to more reliable operation and fewer service disruptions across both and Metro-North networks.

Major derailments and crashes

One of the most significant incidents involving Comet V rail cars occurred on September 29, 2016, when Train 1614, consisting of four Comet V cars led by cab car #6036 and powered by #4214, overshot the platform at in . The train, carrying approximately 250 passengers and three crew members, was traveling at 21 mph when it struck the bumper block at the end of Track 5, causing the cab car to override the bumper and partially collapse the station's canopy structure. The crash resulted in one fatality—a woman on the platform struck by falling debris—and 110 injuries among passengers and crew, with damages estimated at $6 million to the train, tracks, and facility. Other notable events involving Comet V consists have been less severe, such as a derailment of an train (Train 3823) near in August 2011, which caused no reported injuries or major structural damage. Additionally, a low-speed work train derailment near in June 2020 resulted in no injuries and was limited to operational disruptions. These incidents highlight occasional operational challenges but did not involve inherent flaws in the Comet V design. Causal factors in major Comet V-related accidents, particularly the Hoboken crash, primarily stem from human error such as engineer fatigue due to undiagnosed , compounded by signaling deficiencies like the absence of () at the terminal and inadequate bumper post that failed to absorb the effectively. Investigations found no evidence of structural failures in the Comet V cars themselves, attributing outcomes instead to external systemic issues including NJ Transit's insufficient screening for sleep disorders and the lack of collision-avoidance technology on terminal tracks. Common themes across events include human factors and limitations, rather than vehicle-specific defects. In the aftermath of the Hoboken incident, undertook extensive reforms, including a second crew member required to join the engineer in the cab during arrivals at terminals like Hoboken to monitor operations and mitigate fatigue risks. The crash prompted approximately $100 million in station repairs and upgrades, featuring reinforced structures and improved canopy design to prevent future collapses. Additionally, it accelerated the full implementation of (PTC) across the system by 2018, meeting federal milestones for automatic speed enforcement and collision prevention, alongside enhanced crew rest protocols and mandatory screening. also began replacing traditional bumper blocks with friction-type systems at Hoboken to better dissipate energy in overspeed scenarios. These measures, informed by NTSB recommendations, have contributed to improved safety without recorded major Comet V derailments since.

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