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Diesel cycle

The Diesel cycle is a thermodynamic cycle that models the operation of compression-ignition internal combustion engines, in which air is compressed to a high temperature sufficient to ignite injected fuel without the need for a spark plug.^[1] It consists of four idealized processes: isentropic compression of air from ambient conditions to high pressure and temperature, constant-pressure heat addition via fuel injection and combustion as the piston moves, isentropic expansion to produce work, and constant-volume heat rejection during exhaust.^[2] Patented by Rudolf Diesel in the 1890s, the cycle enables higher compression ratios—typically 15 to 25—compared to spark-ignition cycles like the Otto cycle, allowing for greater thermal efficiency due to reduced heat loss and higher peak pressures.^[1] The thermal efficiency of an ideal Diesel cycle is given by η = 1 - (1/r)^{γ-1} * (ρ^γ - 1)/(γ(ρ - 1)), where r is the compression ratio, ρ is the cutoff ratio (V₃/V₂), and γ is the specific heat ratio of air (approximately 1.4); this formula yields efficiencies up to 60% or more at practical compression ratios.^[3] In real diesel engines, the cycle powers heavy-duty vehicles, generators, and ships, offering advantages in fuel economy and torque over gasoline engines, though with higher NOx emissions requiring modern aftertreatment systems.^[2]

Overview

Definition and Principles

The Diesel cycle is a closed thermodynamic cycle that models the operation of compression-ignition (CI) engines, consisting of four reversible processes: isentropic compression of air, constant-pressure heat addition through fuel injection, isentropic expansion, and constant-volume heat rejection.^[2] This air-standard cycle assumes the working fluid as an ideal gas with constant specific heats, providing a simplified representation of the engine's thermodynamic behavior.^[2] At its core, the Diesel cycle operates on the principle of compression ignition, where only air is drawn into the cylinder and compressed to a sufficiently high temperature to auto-ignite the injected fuel, eliminating the need for a spark plug used in spark-ignition engines.^[4] Fuel is introduced near the end of the compression stroke, allowing combustion to occur at constant pressure as the piston moves, which contrasts with the constant-volume combustion in spark-ignition cycles.^[2] This design enables higher compression ratios without the risk of auto-ignition knocking that limits spark-ignition engines.^[4] Two key parameters define the cycle's performance: the compression ratio r = \frac{V_1}{V_2}, which measures the volume reduction during compression and influences the peak temperatures and pressures achieved, and the cutoff ratio r_c = \frac{V_3}{V_2}, which indicates the extent of volume expansion during heat addition and affects the amount of fuel injected.^[2] Higher values of r generally improve efficiency by extracting more work from the expanded gases, while r_c balances power output against thermal losses.^[2] The cycle's primary advantage lies in its potential for higher thermal efficiency compared to spark-ignition cycles, stemming from the ability to employ compression ratios typically between 14:1 and 25:1, which enhance energy conversion without premature detonation.^[4] This makes Diesel cycle engines suitable for applications requiring sustained high torque and fuel economy, such as heavy-duty vehicles and generators.^[4]

Historical Development

The Diesel cycle, a thermodynamic process central to compression-ignition engines, originated from the work of German engineer Rudolf Diesel in the late 19th century. Motivated by the inefficiencies of contemporary steam engines, which typically achieved only 10-15% thermal efficiency, Diesel sought to design an internal combustion engine that approached the theoretical limits of the Carnot cycle, the ideal reversible heat engine described by Sadi Carnot in 1824.^[5]^[6] He envisioned a rational heat motor that would compress air to high temperatures, enabling fuel ignition without external heat sources like hot bulbs, thereby maximizing energy conversion from heat to work.^[7] Diesel conceptualized his engine design around 1892 and filed for a patent in Germany that year, receiving German Patent No. 67207 on February 23, 1893, for a "method of and apparatus for converting heat into work," which outlined the constant-pressure heat addition process distinguishing the cycle from spark-ignition designs.^[8] An initial prototype ran briefly in 1893 at MAN (Maschinenfabrik Augsburg-Nürnberg), but it suffered from reliability issues due to the challenges of high compression ratios. The first successful test occurred on February 17, 1897, with a single-cylinder engine producing 14.7 kW at 172 rpm and achieving 26.2% efficiency—more than double that of steam engines of the era—validating the cycle's potential for superior fuel economy.^[7]^[9] In the late 1890s, the Diesel cycle transitioned from experimental prototypes to practical compression-ignition engines, moving beyond low-compression hot-bulb designs that required external preheating and offered limited efficiency around 12%.^[7] Commercialization accelerated in the early 1900s through partnerships with manufacturers like MAN, which produced the first production Diesel engine in 1898, and Sulzer Brothers in Switzerland, whose inaugural Diesel engine started operation in June 1898 and marked a shift toward large-scale marine and stationary applications.^[10] These efforts established the cycle's viability for industrial use, with early engines powering generators and ships by the 1910s. Following World War II, adaptations to the Diesel cycle incorporated turbocharging and advanced fuel injection systems, enhancing power density and efficiency in response to growing demands for automotive and heavy-duty applications. Turbocharging, patented by Alfred Büchi in 1905 but refined postwar, boosted engine output by 30-50% in marine diesels by the 1950s through exhaust gas energy recovery.^[11] Similarly, common-rail injection technologies, evolving from mechanical systems, enabled precise fuel delivery under high pressures up to 1,000 bar, reducing emissions and improving combustion control in the 1960s and beyond.^[7]

Thermodynamic Processes

Isentropic Compression

The isentropic compression process constitutes the initial stage of the Diesel cycle, wherein the piston reversibly and adiabatically compresses the intake air from bottom dead center (state 1) to top dead center (state 2). This reversible adiabatic process involves no heat transfer across the system boundaries, leading to a significant rise in both pressure and temperature as the volume decreases. In the ideal model, the working fluid is treated as pure air, an ideal gas, prior to fuel injection in the subsequent process.^[2]^[12] For an ideal gas, the thermodynamic state relations during this isentropic compression are derived from the polytropic process with exponent \gamma, the ratio of specific heats. The temperature at the end of compression is given by

T_2 = T_1 r^{\gamma - 1}

and the pressure by

P_2 = P_1 r^\gamma,

where r = V_1 / V_2 denotes the compression ratio, typically ranging from 15 to 25 in Diesel engines, and \gamma \approx 1.4 for air at standard conditions. These relations stem from the isentropic condition PV^\gamma = \text{constant} and the ideal gas law. The work required for compression, which represents input to the cycle, is calculated as W_\text{comp} = \int_1^2 P \, dV; for the ideal gas, this integrates to W_\text{comp} = \frac{P_2 V_2 - P_1 V_1}{1 - \gamma} (negative in the cycle work convention where positive work is output).^[2]^[13]^[14]^[1] The physical consequence of this compression is a temperature increase to approximately 500–900 K, depending on the initial conditions and compression ratio, which exceeds the auto-ignition temperature of typical diesel fuels (approximately 210 °C or 483 K).^[15]^[2]^[16] This elevated temperature prepares the cylinder for spontaneous ignition upon fuel injection without requiring a spark. The compression ratio influences cycle performance profoundly: higher values enhance thermal efficiency by approaching more closely to the Carnot limit, but practical limits arise from the resulting peak cylinder pressures (often exceeding 50 bar), constrained by the mechanical strength and durability of engine materials such as pistons and cylinder heads.^[15]^[2]^[17]

Constant-Pressure Heat Addition

In the Diesel cycle, the constant-pressure heat addition process takes place from state 2 to state 3, immediately after the isentropic compression of the air. During this phase, fuel is injected directly into the hot compressed air in the cylinder, leading to auto-ignition and combustion that raises the temperature while the piston moves to increase the volume, thereby maintaining constant pressure. This idealized representation approximates the relatively slow, controlled combustion in diesel engines, where fuel injection occurs progressively over a portion of the expansion stroke.^[18]^[19] The heat input during this process, Q_{in}, is calculated as Q_{in} = C_p (T_3 - T_2), where C_p denotes the specific heat capacity at constant pressure for the working fluid, and T_3 and T_2 are the absolute temperatures at the end and beginning of the heat addition, respectively. This formulation derives from the first law of thermodynamics applied to an open system under steady-flow assumptions for ideal gases, capturing the enthalpy increase due to combustion without a change in pressure.^[19]^[2] The extent of this process is quantified by the cutoff ratio, defined as r_c = \frac{V_3}{V_2} = \frac{T_3}{T_2}, where V_3 and V_2 are the volumes at states 3 and 2. This ratio indicates the degree of volume expansion during combustion and directly relates to the amount of fuel injected and the duration of the heat addition phase, influencing the peak temperatures achieved.^[20]^[21] Physically, the combustion generates high-temperature gases that exert force on the piston, driving volume expansion at the fixed pressure level established by the compression ratio. In typical air-standard analyses of diesel cycles, the cutoff ratio ranges from 1.5 to 2.5, corresponding to practical engine designs where fuel delivery is metered to optimize power output and efficiency.^[22]^[18] This process supplies the energy required for the power-producing expansion that follows, setting the Diesel cycle apart from spark-ignition cycles like the Otto, which feature instantaneous heat addition at constant volume.^[23]

Isentropic Expansion

The isentropic expansion in the Diesel cycle represents the third thermodynamic process, occurring from state 3 to state 4, where the high-pressure and high-temperature combustion gases expand reversibly and adiabatically, pushing the piston outward and converting internal energy into mechanical work while decreasing both pressure and temperature.^[2]^[12] This process follows the constant-pressure heat addition, during which fuel combustion has elevated the gas temperature and pressure, enabling the subsequent expansion.^[19] For an ideal gas undergoing this reversible adiabatic expansion, the temperature at state 4 relates to that at state 3 by the equation

T_4 = T_3 \left( \frac{r_c}{r} \right)^{\gamma - 1},

where r is the compression ratio (V_1 / V_2), r_c is the cutoff ratio (V_3 / V_2), and \gamma is the specific heat ratio.^[2]^[12] Similarly, the pressure drops according to

P_4 = P_3 \left( \frac{V_3}{V_4} \right)^\gamma = P_3 \left( \frac{r_c}{r} \right)^\gamma,

with the expansion ratio defined as V_4 / V_3 = r / r_c.^[2]^[19] These relations stem from the isentropic condition PV^\gamma = constant and TV^{\gamma-1} = constant, ensuring no heat transfer or entropy generation.^[12] The work output during this expansion, W_{3-4}, is positive for the cycle and given by the integral W_{3-4} = \int_3^4 P \, dV, which for an ideal gas can also be expressed as W_{3-4} = m c_v (T_3 - T_4), where m is the mass of the working fluid and c_v is the specific heat at constant volume.^[2]^[19] Physically, this process results in a significant temperature drop, typically from around 1800 K at state 3 to 900–1500 K at state 4, depending on the compression and cutoff ratios; for example, with r = 18 (corresponding to rc ≈ 1.66), the temperature falls from approximately 1490 K to 888 K.^[2] In the overall Diesel cycle, the isentropic expansion plays a critical role by extracting mechanical work from the thermal energy added during combustion, with the expansion ratio r / r_c being less than the compression ratio r due to the constant-pressure heat addition phase, yet contributing to higher thermal efficiency compared to cycles with equal ratios through optimized heat utilization.^[2]^[19] This process idealizes the power stroke in a diesel engine, where the expanding gases drive the piston toward bottom dead center.^[12]

Constant-Volume Heat Rejection

The constant-volume heat rejection process in the Diesel cycle, denoted as process 4-1, follows the isentropic expansion and involves the removal of heat from the working fluid while maintaining constant volume, thereby returning the system to its initial thermodynamic state. This phase occurs with the piston at bottom dead center, where the exhaust valve opens, allowing the hot combustion gases to cool and expel residual heat to the surroundings. In the ideal model, this process assumes no mass loss and treats the working fluid as an ideal gas, ensuring the cycle closes seamlessly for repetition.^[18] The heat rejected during this process, Q_{\text{out}}, is calculated as the change in internal energy at constant volume:

Q_{\text{out}} = C_v (T_4 - T_1)

where C_v is the specific heat capacity at constant volume, T_4 is the temperature at the end of expansion, and T_1 is the initial temperature before compression. This formulation arises from the first law of thermodynamics applied to a closed system with no work done (W = 0), so Q = \Delta U = m C_v \Delta T, with the magnitude representing the heat transferred to the environment.^[2]^[24] Physically, this process leads to a rapid drop in pressure from the elevated level at state 4 toward atmospheric conditions as the temperature decreases, though in practical implementations, it is incomplete due to blowdown losses where some high-pressure gases escape prematurely. The primary role of constant-volume heat rejection is to eliminate waste heat generated during the cycle, which is essential for maintaining overall energy balance; the cycle's thermal efficiency is directly influenced by minimizing the temperature difference T_4 - T_1, as this reduces Q_{\text{out}} relative to the heat input, thereby increasing the net work output.^[18]^[25] By concluding at state 1—with restored initial pressure, temperature, and volume—the process ensures cycle closure under ideal assumptions of reversible heat transfer and ideal gas behavior, without accounting for mass expulsion or irreversibilities. This step is critical for the Diesel cycle's operation in closed-system analysis, distinguishing it from open-system engine behaviors.^[2]

Cycle Analysis

Pressure-Volume and Temperature-Entropy Diagrams

The pressure-volume (P-V) diagram for the Diesel cycle illustrates the four thermodynamic processes in a closed system, with pressure plotted on the vertical axis and volume on the horizontal axis. Process 1-2 represents isentropic compression, depicted as a curve sloping upward to the left as the volume decreases significantly while pressure rises sharply. This is followed by process 2-3, constant-pressure heat addition, shown as a horizontal line extending to the right as volume increases at fixed pressure. Process 3-4 is isentropic expansion, illustrated by a curve sloping downward to the right, where volume increases further and pressure drops. Finally, process 4-1 denotes constant-volume heat rejection, represented as a vertical line downward at fixed volume, returning to the initial pressure. The enclosed area within this diagram corresponds to the net work output of the cycle, with the region between the expansion (3-4) and compression (1-2) curves specifically quantifying the net work done by the system. The temperature-entropy (T-S) diagram complements the P-V representation by plotting temperature against entropy, highlighting thermal energy changes. Processes 1-2 and 3-4, being isentropic, appear as vertical lines: compression (1-2) rises vertically as temperature increases at constant entropy, while expansion (3-4) descends vertically as temperature decreases at constant entropy. Process 2-3, constant-pressure heat addition, is shown as a line sloping upward to the right, where both temperature and entropy increase due to heat input. Process 4-1, constant-volume heat rejection, is depicted as a line sloping downward to the left, with temperature and entropy both decreasing as heat is expelled. This diagram emphasizes entropy generation during heat addition, as the slope reflects the reversible heat transfer integrated over temperature. In the P-V diagram, the net work is visually captured by the area bounded by the cycle path, providing a direct geometric interpretation of the cycle's mechanical output. The T-S diagram, in contrast, underscores heat transfers: the area beneath the 2-3 line represents heat added (Q_in), while the area beneath the 4-1 line indicates heat rejected (Q_out), with their difference equating to net work for the ideal cycle. These visualizations collectively aid in understanding the cycle's energy conversion without delving into process-specific mechanics. Qualitatively, increasing the compression ratio (r = V_1 / V_2) steepens the slopes of the isentropic compression (1-2) and expansion (3-4) lines on the P-V diagram, enlarging the enclosed work area and enhancing efficiency, though limited by material constraints to typical values around 15-20. Elevating the cutoff ratio (r_c = V_3 / V_2) extends the length of the constant-pressure heat addition line (2-3) on the P-V diagram, widening the heat input phase but potentially reducing overall efficiency for a fixed compression ratio due to lower average heat addition temperature.

Thermal Efficiency Derivation

The thermal efficiency \eta of the ideal Diesel cycle is defined as the ratio of net work output to heat input, equivalently expressed as \eta = 1 - \frac{Q_\text{out}}{Q_\text{in}}, where Q_\text{in} is the heat added and Q_\text{out} is the heat rejected.^[1] This derivation assumes an air-standard cycle, in which the working fluid behaves as an ideal gas with constant specific heats at constant volume C_v and constant pressure C_p, and all processes are reversible.^[26] Heat is added at constant pressure during process 2-3, so Q_\text{in} = C_p (T_3 - T_2), where T_2 and T_3 are the temperatures at states 2 and 3, respectively.^[1] Heat is rejected at constant volume during process 4-1, so Q_\text{out} = C_v (T_4 - T_1), where T_4 and T_1 are the temperatures at states 4 and 1.^[26] Substituting these into the efficiency expression yields \eta = 1 - \frac{C_v (T_4 - T_1)}{C_p (T_3 - T_2)}.^[1] To express the temperatures in terms of cycle parameters, apply the isentropic relations for the reversible adiabatic processes. For compression from state 1 to 2, T_2 = T_1 r^{\gamma - 1}, where r = V_1 / V_2 is the compression ratio and \gamma = C_p / C_v is the specific heat ratio.^[26] For constant-pressure heat addition from 2 to 3, the cutoff ratio is r_c = V_3 / V_2 = T_3 / T_2, so T_3 = T_2 r_c.^[1] For expansion from 3 to 4, where V_4 = V_1, the volume ratio is V_4 / V_3 = r / r_c, yielding T_4 = T_3 \left( \frac{r_c}{r} \right)^{\gamma - 1}.^[26] Substituting these relations step-by-step, first T_3 - T_2 = T_2 (r_c - 1) and T_4 - T_1 = T_3 \left( \frac{r_c}{r} \right)^{\gamma - 1} - T_1. With T_1 = T_2 / r^{\gamma - 1} and T_3 = T_2 r_c, this simplifies to \frac{T_4 - T_1}{T_3 - T_2} = \frac{1}{r^{\gamma - 1}} \cdot \frac{r_c^\gamma - 1}{r_c - 1}. Thus, since \frac{C_v}{C_p} = \frac{1}{\gamma}, the thermal efficiency is

\eta = 1 - \frac{1}{r^{\gamma - 1}} \cdot \frac{r_c^\gamma - 1}{\gamma (r_c - 1)}.

^[1]^[26] Under the air-standard assumptions, the maximum efficiency approaches 1 as the compression ratio r \to \infty.^[1] In the limiting case where the cutoff ratio r_c = 1 (no volume change during heat addition), the formula reduces to the Otto cycle efficiency \eta = 1 - \frac{1}{r^{\gamma - 1}}.^[26]

Comparison with Otto Cycle

The Diesel cycle and the Otto cycle represent two fundamental thermodynamic cycles for internal combustion engines, differing primarily in their heat addition processes. In the Diesel cycle, heat addition occurs at constant pressure during fuel injection and combustion, allowing for a gradual expansion of the combustion chamber as fuel is added. In contrast, the Otto cycle employs constant-volume heat addition through spark ignition of a pre-mixed air-fuel charge, resulting in more rapid combustion. This difference enables the Diesel cycle to accommodate higher compression ratios, typically ranging from 15 to 25, without the risk of auto-ignition or knocking that limits the Otto cycle to ratios of 8 to 12 in spark-ignition engines, as only air is compressed in the Diesel process prior to fuel injection.^[3]^[1]^[27] Regarding thermal efficiency, the Otto cycle achieves higher efficiency than the Diesel cycle for the same compression ratio due to its constant-volume heat addition, which maximizes work output by minimizing heat rejection during expansion. For instance, at a compression ratio of 15 and assuming γ = 1.4 with an expansion ratio of 5, the ideal Diesel cycle efficiency is approximately 56%, whereas the ideal Otto cycle at the same ratio yields approximately 66% under air-standard assumptions. However, in practical applications, Diesel engines leverage their ability to operate at higher compression ratios, resulting in superior overall efficiency; modern Diesel engines typically attain brake thermal efficiencies of 30% to 40%, compared to 20% to 30% for gasoline Otto-cycle engines. This practical advantage stems from the Diesel cycle's optimization for higher compression without knocking constraints, though it requires a cutoff ratio greater than 1, which slightly reduces theoretical efficiency relative to the Otto cycle at equivalent ratios.^[3]^[1]^[27] The trade-offs between the cycles influence engine design and performance characteristics. Diesel engines, operating on the constant-pressure cycle, produce higher torque at lower speeds due to the elevated cylinder pressures from greater compression, making them suitable for applications requiring sustained low-speed power. However, this comes at the cost of slower combustion and lower maximum rotational speeds compared to Otto engines, which benefit from faster constant-volume combustion for smoother operation and higher RPM capability. Additionally, Otto-cycle engines are generally lighter and more compact, facilitating their use in passenger vehicles, while Diesel engines tend to be heavier due to robust construction for high pressures.^[28]^[29]^[30] Historically, the Otto cycle has been predominant in spark-ignition gasoline engines for light-duty automotive applications, emphasizing high-speed performance and responsiveness since its development in the late 19th century. Conversely, the Diesel cycle, invented by Rudolf Diesel in the 1890s, was designed for heavy-duty uses such as trucks, ships, and locomotives, where fuel efficiency and torque outweigh the need for rapid acceleration or light weight.^[31]^[23]

Practical Applications

Diesel Engines

Diesel engines implement the Diesel cycle through a reciprocating piston mechanism in a cylinder, where air is drawn in, compressed, fuel is injected and ignited by compression heat, expanded to produce work, and exhaust is expelled. The most common configuration is the four-stroke diesel engine, which completes one power cycle over two crankshaft revolutions (720 degrees), with the four strokes approximating the idealized thermodynamic processes of the Diesel cycle: the intake stroke fills the cylinder with fresh air to establish initial conditions, the compression stroke corresponds to isentropic compression, the power stroke encompasses constant-pressure heat addition and isentropic expansion, and the exhaust stroke approximates constant-volume heat rejection.^[32]^[33]^[34] In this setup, the intake stroke admits atmospheric air into the cylinder through open intake valves while the piston moves downward; the compression stroke then seals the cylinder and compresses the air to a high temperature, typically achieving compression ratios of 15:1 to 20:1 to facilitate auto-ignition.^[1] Fuel is injected directly into the hot compressed air near the end of the compression stroke, initiating combustion at constant pressure as the piston begins its downward power stroke, driving the crankshaft. The exhaust stroke follows, expelling combustion products through open exhaust valves.^[35]^[36] Two-stroke diesel engines offer a more compact alternative, completing a power cycle in one crankshaft revolution (360 degrees) by integrating intake and exhaust events, relying on scavenging to clear exhaust gases and charge fresh air. In these engines, ports in the cylinder wall, uncovered by the descending piston, allow exhaust gases to exit and scavenging air (often boosted) to enter, typically using a blower or turbocharger for uniflow or loop scavenging patterns to minimize mixing of fresh charge and residuals.^[37]^[38] Compression and power strokes mirror the four-stroke but occur consecutively without dedicated intake and exhaust strokes, enabling higher power density per revolution, though with potentially lower scavenging efficiency.^[39] Key components enable precise control and enhanced performance in diesel engines. High-pressure fuel injectors, operating at 1000 to 2200 bar, deliver diesel fuel in finely atomized sprays directly into the combustion chamber for efficient mixing and combustion, with injection timing electronically controlled to optimize ignition delay and burn rate.^[36]^[35] Common-rail injection systems store fuel under high pressure in a shared rail, allowing multiple injections per cycle with variable timing and quantity for reduced emissions and improved efficiency, managed by an electronic control unit.^[40] Turbochargers boost intake air density by harnessing exhaust gas energy to drive a turbine connected to a compressor, increasing power output without enlarging the engine, often achieving boost pressures of 1.5 to 3 bar in modern designs.^[41]^[42] In operation, diesel engines begin with air intake at ambient conditions (state 1 in the ideal cycle), followed by isentropic compression raising temperatures to 700-900 K, where fuel injection at 10-20 degrees before top dead center ignites the mixture, sustaining expansion to extract work.^[32]^[35] These engines power applications such as heavy-duty trucks, marine propulsion systems, and stationary generators, where their robustness supports continuous operation. Typical performance includes brake thermal efficiencies of 30-40%, surpassing gasoline engines by 20-30% due to higher compression and lean-burn operation, with power outputs ranging from 100 to 500 kW for common medium- to large-scale units.^[43]^[44]^[45]

Non-Spark Ignition Engines

Non-spark ignition engines apply compression ignition from the Diesel cycle to diverse configurations that avoid spark plugs, though heat addition may vary (e.g., constant-pressure in diesels or constant-volume in premixed variants like HCCI) to accommodate premixed charges or diverse fuels. These variants leverage high compression ratios to achieve autoignition, similar to the Diesel cycle's isentropic compression phase, but differ in fuel delivery and mixture preparation to enhance efficiency and reduce emissions.^[46] Homogeneous Charge Compression Ignition (HCCI) engines represent a key variant, where a premixed air-fuel charge is compressed to ignite without direct injection during compression, contrasting with the Diesel cycle's late fuel injection. In HCCI, the homogeneous mixture undergoes autoignition near top dead center, enabling lean-burn operation and approximating the Diesel cycle's efficiency through high compression ratios (typically 14:1 to 20:1). This approach yields thermal efficiencies up to 55% under dilute conditions and significantly lowers NOx emissions by limiting peak combustion temperatures to 2100-2250 K, as the uniform mixture avoids locally rich zones that promote thermal NOx formation.^[46]^[47] Dual-fuel engines further adapt Diesel cycle principles by employing a gaseous primary fuel, such as natural gas, ignited by a small diesel pilot injection to initiate combustion in a compression-ignition framework. The pilot fuel autoignites after compression, triggering the main fuel's burning at near-constant pressure, thereby maintaining the Diesel cycle's thermodynamic structure while extending ignition delay for better control. This configuration enhances fuel flexibility and reduces particulate matter, with the gaseous fuel contributing to smoother heat release.^[48]^[49] Operation in these engines often incorporates alternative fuels like natural gas or biofuels through compression ignition, promoting lower NOx emissions via lean mixtures and moderated temperatures. For instance, natural gas in dual-fuel setups can achieve NOx reductions of up to 50% compared to pure diesel operation by diluting the charge and slowing flame speeds, while biofuels such as biodiesel blends maintain compatibility with high compression without excessive soot. These benefits stem from the fuels' higher octane or lower aromatic content, which supports stable autoignition while curbing nitrogen oxide formation.^[50] Hot-bulb engines served as early precursors to modern non-spark designs, utilizing a preheated vaporizing bulb to initiate heavy oil combustion under compression in the late 19th century, predating the full Diesel cycle but influencing subsequent compression-ignition concepts. Although less efficient than later developments, they demonstrated practical autoignition of low-grade fuels in stationary applications.^[7] Gas turbines provide another approximation of Diesel cycle elements through continuous-flow operation, with the Brayton cycle featuring isentropic compression and constant-pressure heat addition akin to the Diesel process, though differing in reciprocating versus rotary mechanics. This shared structure enables high efficiencies in power generation, albeit optimized for gaseous fuels rather than liquid injection.^[51] Examples of these applications include Mazda's HCCI prototypes developed in the 2000s, which integrated premixed gasoline compression ignition into automotive engines for improved fuel economy and emissions, paving the way for production technologies like Skyactiv-X. In industrial settings, large gas engines from manufacturers like Mitsubishi Heavy Industries employ dual-fuel compression-ignition principles, achieving efficiencies over 44% in stationary power generation with natural gas and diesel pilots.^[52]^[53]

Real-World Considerations

Deviations from Ideal Cycle

In real Diesel engines, the idealized assumptions of the thermodynamic cycle—such as reversible processes, constant specific heats, and no heat transfer to surroundings—are violated due to practical engineering constraints, leading to significant reductions in performance. One major deviation arises from heat losses, which include friction between moving parts like piston rings and bearings, incomplete combustion resulting in unburned fuel or partial oxidation products, and convective heat transfer to cylinder walls and coolant. These heat losses effectively reduce the input heat Q_{\text{in}} by approximately 10-15% of the total fuel energy supplied per cycle, as the energy dissipates without contributing to useful work.^[54] Incomplete combustion further exacerbates this by leaving a small fraction of fuel unreacted, typically contributing to chemical energy losses in emissions.^[55] Non-reversibility in the cycle introduces additional inefficiencies, particularly during the exhaust and intake processes in four-stroke Diesel engines. Valve overlap, where both intake and exhaust valves are partially open for 25-45 degrees of crankshaft rotation, facilitates scavenging but also causes blowdown losses as high-pressure exhaust gases escape prematurely before bottom dead center, reducing the expansion work potential. This early exhaust blowdown, occurring 40-70 degrees before bottom dead center, drops cylinder pressure from around 7 bar to 3.5 bar, representing a direct loss of available work that the ideal cycle assumes is fully captured. Additionally, pumping work required to draw in fresh air and expel residuals consumes energy, further deviating from the ideal constant-volume heat rejection.^[56] The working fluid in real engines also deviates from ideal gas assumptions due to variable specific heats and chemical effects. Specific heats of the gas mixture increase with temperature during compression and combustion, reaching values above 1500 K where c_p and c_v vary significantly, resulting in lower peak temperatures and pressures compared to constant-heat-capacity models; this lowers the cycle's work output. At high combustion temperatures exceeding 1600 K, dissociation occurs, breaking down products like CO₂ into CO and O₂, which absorbs energy and reduces the maximum temperature while diluting the charge with lower-energy species. Exhaust residuals, comprising 5-10% of the cylinder volume under typical operating conditions, further dilute the fresh air-fuel mixture, reducing volumetric efficiency and charge density.^[56] These deviations collectively diminish the thermal efficiency of real Diesel cycles to 35-50%, compared to 50-60% for the ideal cycle at comparable compression ratios of 15-20, as measured through indicated mean effective pressure (IMEP), which quantifies the average pressure driving the piston and accounts for internal losses like heat transfer and irreversibilities. IMEP-based analysis reveals that real engines achieve only about 70-80% of the ideal work potential due to these factors.^[57]^[58]^[59]

Efficiency Optimization Techniques

Turbocharging and supercharging represent fundamental techniques for enhancing Diesel cycle efficiency by increasing air density in the intake manifold, thereby allowing greater fuel injection quantities without exceeding combustion limits. This forced induction elevates the effective compression ratio, which can reach up to 25 in advanced systems, compared to 14-22 for naturally aspirated Diesel engines.^[60] Such modifications typically boost thermal efficiency by 10-15% over baseline naturally aspirated configurations, primarily through improved volumetric efficiency and reduced pumping losses.^[61] For instance, combining supercharging with turbocharging has been shown to raise volumetric efficiency from approximately 88% to over 107%, enabling higher power output while maintaining or improving fuel economy.^[62] Advancements in fuel injection systems, particularly high-pressure common-rail designs, further optimize efficiency by enabling precise control over injection timing, duration, and quantity. These systems operate at pressures up to 2000 bar, promoting finer fuel atomization and enhanced air-fuel mixing, which minimizes unburnt hydrocarbons and incomplete combustion.^[63] By reducing fuel wall-wetting and improving combustion completeness, common-rail injection can decrease unburnt fuel losses by optimizing multiple injections per cycle, contributing to overall thermal efficiency gains of several percentage points in modern Diesel engines.^[64] Aftertreatment strategies, such as exhaust gas recirculation (EGR) integrated with variable geometry turbochargers (VGT), address NOx emissions while preserving efficiency. EGR recirculates a portion of exhaust gases into the intake to lower peak combustion temperatures, reducing NOx formation without a significant efficiency penalty when paired with VGT, which dynamically adjusts turbine geometry to maintain boost and minimize pumping work.^[65] VGT enhances low-speed torque and EGR flow rates, allowing up to 30-40% EGR without excessive fuel consumption increases, as the variable vanes optimize exhaust energy recovery across operating conditions.^[65] This combination supports NOx control compliant with stringent standards while sustaining brake thermal efficiency close to indicated values. Emerging technologies like Miller cycle integration apply late intake valve closing (LIVC) to reduce the effective compression ratio while preserving a high expansion ratio, thereby increasing thermodynamic efficiency through greater work extraction during the power stroke. In Diesel applications, LIVC lowers charge temperatures to mitigate NOx and enables higher boost levels, with modern implementations achieving brake thermal efficiencies of 45-50% in heavy-duty engines.^[66] For example, aggressive Miller strategies combined with high-efficiency turbocharging have demonstrated indicated thermal efficiency improvements of 1.6-1.8 percentage points over conventional cycles, alongside reduced heat losses.^[67] Recent advancements have pushed experimental diesel engines to record thermal efficiencies of 53.09% as of 2024.^[68] Key metrics for evaluating these optimizations include brake thermal efficiency (BTE), which accounts for mechanical and auxiliary losses, versus indicated thermal efficiency, which reflects gross cycle performance before such deductions. BTE typically ranges 40-50% in modern turbocharged Diesels, 5-10% lower than indicated values due to friction and pumping.^[55] Regulatory standards like Euro 6 and the newly implemented Euro 7 (as of 2025) have profoundly influenced designs for light-duty vehicles, mandating advanced EGR, VGT, and aftertreatment integration to limit NOx to 0.08 g/km and particle number to 6.0 × 10^{11}/km, driving efficiency-focused innovations such as optimized injection and waste heat recovery to offset compliance costs.^[69]

References

[1]
The Diesel Engine - HyperPhysics Concepts
The ideal air-standard cycle is modeled as a reversible adiabatic compression followed by a constant pressure combustion process, then an adiabatic expansion as ...
[2]
[PDF] Otto and Diesel Cycles
Diesel Cycle Efficiency Analysis. Assumptions: closed system, ∆KE = ∆PE = 0, ideal gas behavior. 1st Law applied to gas in the cylinder for each process.
[3]
3.6 Diesel Cycle - MIT
The Diesel cycle is a compression ignition (rather than spark ignition) engine. Fuel is sprayed into the cylinder at $ P_2$ (high pressure) when the ...
[4]
[PDF] AME 436 - Paul D. Ronney
➢ Conceptually similar to 4-stroke gasoline, but only air is compressed. (not fuel-air mixture) and fuel is injected into combustion chamber after.
[5]
Chasing greater efficiency with the Diesel engine - Accelleron
Nov 12, 2020 · According to Diesel himself, this inspired the idea of creating a highly efficient engine that could work on the Carnot cycle. From this moment ...
[6]
[PDF] Rudolf Diesel – The Rational Inventor of a Heat Engine
Steam engines back then typically achieved 1 or 2% efficiency which went ... efficiency predicted by the Carnot cycle. He considered using coal directly ...
[7]
Early History of the Diesel Engine - DieselNet
In the 1890s, Rudolf Diesel invented an efficient, compression ignition, internal combustion engine that bears his name.
[8]
125 years Diesel engine - ETHeritage - ETH Zürich
Feb 23, 2018 · Today, 125 years ago on 23 February 1893, Rudolf Diesel received the patent for the diesel engine in Berlin. What is interesting from a ...<|control11|><|separator|>
[9]
http://worldwide.espacenet.com/publicationDetails/biblio?CC=DE&NR=67207
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19th century | Sulzer
1898. Cooperation with Rudolf Diesel leads to the development of the first Sulzer diesel engine. This engine gradually replaces the then-dominant steam engine.
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A century of boosting diesel engine development
In the 100 years since Alfred Buechi's first patent, exhaust gas turbocharging has contributed significantly to advancing diesel engine progress.
[12]
Thermodynamic Foundations – Introduction to Aerospace Flight ...
The Otto and Diesel cycles were used to explain the limits of reciprocating piston engines and to develop means to improve their performance, such as ...
[13]
[PDF] Thermodynamics equation
1-2 Isentropic compression in a pump. 2-3 Constant pressure heat ... DIESEL CYCLE: Ideal cycle for compression ignition engines. MEP = wnet. vmax − vmin.
[14]
[PDF] AME 50531 Intermediate Thermodynamics: Solution Examination 1
Feb 22, 2008 · We can get the work of compression from the first law. u2 − u1 = q − w. For the isentropic compression, q = 0, so w = u1 − u2 = cv(T1 − T2)=0. ...
[15]
[PDF] Engineering Fundamentals- Thermodynamics
isentropic compression process 1–2 p2 = 5.39 MPa. T2 = 898.3 K and h2 = 930.98 kJ/kg. T3 = r c. T2 = 2*(898.3) = 1796.6 K isobaric heat addition process 2 ...
[16]
Variable Compression Ratio - DieselNet
Maintaining a typical diesel compression ratio of around 15:1 at part load while using a reduced compression ratio at high load to limit peak firing pressures.
[17]
Chapter 3c - The First Law - Closed Systems - Diesel Cycle Engines ...
Solved Problem 3.6 - An ideal air-standard Diesel cycle engine has a compression ratio of 18 and a cutoff ratio of 2. At the beginning of the compression ...
[18]
[PDF] ME 201 - Thermodynamics - MSU College of Engineering
The cycle begins with the isentropic compression and the temperature and pressure prior to this process is normally given. The only other information required ...Missing: explanation | Show results with:explanation
[19]
[PDF] Chapter23 - Rose-Hulman
the ideal Diesel cycle is approximated as a constant-pressure heat-addition process. In fact, this is the only process where the Otto and the Diesel cycles.
[20]
[PDF] chapter 9: gas power cycles
CYCLES IS. PROCESS. 2 TO. 3: HEAT. ADDITION (COMBUSTION PROCESS). - OTTO: CONSTANT VOLUME PROCESS. - DIESEL: CONSTANT PRESSURE PROCESS. FOR DIESEL CYCLE, THE ...Missing: explanation | Show results with:explanation
[21]
[PDF] Notes on Thermodynamics, Fluid Mechanics, and Gas Dynamics
Dec 15, 2021 · Auto-ignition occurs when the temperature reaches a sufficiently high value during compression that the air/fuel mixture ignites prior to spark ...Missing: rise | Show results with:rise
[22]
Design of a Diesel Cycle
Mar 25, 2002 · The Diesel cycle is a closed, compression-ignition cycle with four stages: compression, combustion, expansion, and cooling. It uses compression ...
[23]
[PDF] Module –II Derive thermal efficiency expression for a Diesel cycle ...
We can obtain a value of rc for a Diesel cycle in terms of Q‟ as follows: ... Heat rejection during constant volume process 4-1. QR = CV (T4 – T1) = 0.717(1066- ...
[24]
[PDF] Thermodynamics
Cv (T4 - T1). Cp ... Looking at equation (8.13) carefully, one would notice that under the cold-air-standard assumptions, the efficiency of a. Diesel cycle ...
[25]
Thermal Efficiency for Diesel Cycle | Equation | nuclear-power.com
A typical diesel automotive engine operates at around 30% to 35% of thermal efficiency. About 65-70% is rejected as waste heat without being converted into ...
[26]
Transport and Sustainability: 4 Petrol and diesel engines | OpenLearn
A typical compression ratio of 20:1 is used, which is sufficient to raise the air temperature to over 400 °C. Once the diesel fuel is injected into the ...
[27]
[PDF] Thermal efficiency - McGraw Commons
Mar 27, 2013 · The Diesel cycle is less efficient than the Otto cycle when using the same compression ratio. However, practical Diesel engines are 30% - 35% ...
[28]
2 Fundamentals of Fuel Consumption - The National Academies Press
CI diesel engines, however, are not knock limited and have excellent torque characteristics at low engine speed. In the European market, the popularity of ...
[29]
[PDF] Lecture 18 Transporta<on & engines
Diesel: higher torque at low speed, less torque at cruise, heavy weight but high power. Electric: max torque at low speed, very li`le torque once at cruise ...
[30]
[PDF] steady state and transient efficiencies of a - OhioLINK ETD Center
The ideal Diesel cycle differs from the Otto cycle and can be seen in Figure 1.4. ... Typical diesel engines have high torque at lower speeds and their torque ...
[31]
3.5 The Internal combustion engine (Otto Cycle) - MIT
The Otto cycle is a set of processes used by spark ignition internal combustion engines (2-stroke or 4-stroke cycles).Missing: principles | Show results with:principles
[32]
[PDF] Chapter 02 - Introduction to Diesel Engines.
The cyclic sequence of events that occur during the operation of a 4-stroke cycle diesel engine are illustrated in Figure 2-14. This is a plot of cylinder ...
[33]
Internal Combustion Engine Basics | Department of Energy
Most of these are four-stroke cycle engines, meaning four piston strokes are needed to complete a cycle. The cycle includes four distinct processes: intake ...
[34]
[PDF] Chapter 5 Diesel Fuel Systems
Like the gasoline engine, the diesel engine is an internal combustion engine using either a two- or four-stroke cycle. Burning or combustion of fuel within the ...
[35]
[PDF] Diesel injection, ignition, and fuel air mixing - MIT OpenCourseWare
Typical Diesel fuel injector. • Injection pressure: 1000 to 2200 bar. • 5 to ... Common Rail Injector. Common Rail Fuel Injection System. SAE Paper 1999-01 ...
[36]
[PDF] Scavenging Characteristics of a Two-Stroke-Cycle Engine as ...
The two-stroke cycle engine, in order to develop one power cycle for every revolution of the crank- shaft, must rely on the action of an auxiliary device, ...
[37]
[PDF] FILE COP" - NASA Technical Reports Server (NTRS)
Small two-stroke-cycle Diesel engines with crank case scavenging must function at very low mean piston pressures for the combustion to be complete.Missing: operation | Show results with:operation
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Effects of Port Angle on Scavenging of an Opposed Piston Two ...
Opposed-piston 2-stroke (OP-2S) engines have the potential to achieve higher thermal efficiency than a typical diesel engine.
[39]
5 Compression-Ignition Diesel Engines | Assessment of Fuel ...
The higher CI diesel compression ratios (e.g., 16-18 versus 9-11 for SI gasoline) improve thermodynamic expansion efficiency, although some of the theoretical ...
[40]
[PDF] Improving Turbocharged Diesel Engine Operation with Turbo Power ...
The focus of this paper is on the optimization of the ac- celeration performance of a turbocharged diesel engine with an electric TPAS and the comparison in ...
[41]
[PDF] charged Turbocompounded Diesel Engine System: A Description of ...
One of the most promising concepts for takLqg advantage of this increased exhaust enthalpy is the turbocharged turbocompoundeddiesel engine cycle [3]. ... Heat ...
[42]
[PDF] Journal of Cleaner Production - CDC Stacks
Oct 13, 2023 · heat transfer in an engine. Typical diesel engines have a brake thermal efficiency between 30 and 48%, primarily as a function of engine.<|control11|><|separator|>
[43]
[PDF] DESIGN & DEVELOPMENT OF E-TURBO FOR SUV AND LIGHT ...
This paper will present further data from the literature to show that advanced turbocharging can enable diesel engine downsizing of 10-30% with 6-17%.
[44]
[PDF] Analysis of homogeneous charge compression ignition engine with ...
HCCI engines are a class of engines which use high compression ratio to ignite a charge of air-fuel mixture, essentially eliminating the need for spark plugs.
[45]
[PDF] High Efficiency, Low Emissions Homogeneous Charge ... - OSTI.GOV
To achieve this goal, development of diesel homogenous charge compression ignition (HCCI) combustion was the chosen approach. This report summarizes the.
[46]
Review of dual-fuel combustion in the compression-ignition engine
Jul 1, 2022 · The dual-fuel combustion mode in an engine significantly increases the in-cylinder pressure and the heat release rate and extends the ignition delay.
[47]
Ignition of Diesel Pilot Fuel in Dual-Fuel Engines
Dual-fuel (DF) engines offer great fuel flexibility combined with low emissions in gas mode. The main source of energy in this mode is provided by gaseous.
[48]
Use of alternative fuels in compression ignition engines: a review
NOx emissions can be minimised by using exhaust gas recirculation techniques. From this review, it can be concluded that the use of biofuels as an alternative ...
[49]
[PDF] PART 2 POWER AND PROPULSION CYCLES
The Diesel cycle is a compression ignition (rather than spark ignition) engine. ... in the T-s diagram. Only for a reversible cycle, the area enclosed is ...
[50]
[PDF] APR 2 5 2008 LIBRARIES ARCHIVES - DSpace@MIT
Feb 5, 2008 · HCCI was described in 1979 by Onishi at the Nippon Clean Engine Research ... The engine was a 2003. Mazda L3 2.3L inline 4-cylinder engine ...
[51]
[PDF] Approach to High Efficiency Diesel and Gas Engines
This paper outlines MHI's approaches to improving the thermal efficiency of small and large diesel and gas engines to enable the clean and effective use of fuel ...<|control11|><|separator|>
[52]
The influence of engine speed and load on the heat transfer ...
The heat loss (transfer) through the walls is in the range of 10–15% of the total fuel energy supplied to the engine during one working cycle [1]. From the in- ...
[53]
Engine Efficiency - DieselNet
The overall brake thermal efficiency of the engine is a product of the combustion, thermodynamic, gas exchange, and mechanical efficiency.Engine Energy Losses · Fuel Energy · Thermodynamic Efficiency · Heat Losses
[54]
[PDF] Chapter 2. Fuel-Air Cycle and Actual Cycle
Blowdown – At the end of the power stroke when the exhaust valve opens the cylinder pressure is much higher than the exhaust manifold pressure, so the cylinder.
[55]
None
### Summary of Actual vs Air-Standard Cycles and Related Losses/Efficiencies
[56]
The thermal efficiency of a diesel engine is approximately - Testbook
May 28, 2023 · The theoretical efficiency of a diesel engine is up to 75%. But in practice, the diesel efficiency is in the range of 30% to 50%. Modern ...
[57]
Mean Effective Pressure (MEP) - x-engineer.org
The mean effective pressure (MEP) is a theoretical parameter used to measure the performance of an internal combustion engine (ICE).
[58]
The Diesel Dilemma: How Efficient Are They Really?
Aug 1, 2025 · The numbers speak for themselves: diesel engines were 29% more efficient on the highway and 24% more efficient in city conditions compared to ...
[59]
Engine performance improvements through turbocharger matching ...
Jun 20, 2022 · Turbocharger for diesel engines was used for the purpose to increase both power density and efficiency. A turbocharger turbine converts thermal ...
[60]
Diesel Engine Fuel Economy Improvement Enabled by ...
Oct 28, 2025 · The volumetric efficiency rises from 88.29% to 107.64% when supercharged and combined super-turbocharged technology is used and to 119.74 ...
[61]
Common Rail Injectors for 2000 bar and Beyond 2000-01-0706
30-day returnsMar 5, 2000 · High injection pressures are a must in today's DI diesel engine fuel injection ... Common Rail Injectors for 2000 bar and Beyond 2000-01-0706.
[62]
Common Rail Fuel Injection
### Summary of Common Rail Fuel Injection in Diesel Engines
[63]
Variable Geometry Turbochargers - DieselNet
Variable geometry turbochargers allow flexibility in pressure ratio, improving low-speed torque, reducing lag, and driving EGR flow, and offer higher air-fuel ...
[64]
Miller Cycle Engines - DieselNet
In spark-ignited engines, the benefits of the Miller cycle include reduced pumping losses at part load and improved efficiency, as well as knock mitigation.Miller and Atkinson Cycles · Ideal Cycle Representation · Early vs. Late IVC
[65]
Influence of Miller cycle on thermal load of high-boosted diesel engine
Jan 4, 2022 · The indicated thermal efficiency increased from 41.9% of base case to 43.7% and 42.5% of LIVC and DLIVC. Miller loss is only 2.55% with Miller ...
[66]
[PDF] Fuel efficiency and climate impacts of soot-free heavy-duty diesel ...
Jun 1, 2020 · The following sections present technology pathways for soot-free HD diesel engine designs; explore the effects of emission control technologies.