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Foster Wheeler

Foster Wheeler was a multinational engineering, procurement, and construction (EPC) company specializing in the design, engineering, and construction of power generation facilities, oil and gas processing plants, and environmental systems.^[1] Formed in 1927 through the merger of the Power Specialty Company (established in 1900) and the Wheeler Condenser and Engineering Company (founded in 1891), both U.S.-based manufacturers of boilers and condensers, the company quickly expanded its expertise in steam generation and industrial equipment.^[1]^[2] Initially headquartered in New York City and later relocated to Clinton, New Jersey in 1987, Foster Wheeler grew into a global leader serving industries such as utilities, petrochemicals, and pharmaceuticals, with key products including circulating fluidized-bed boilers and fired heaters for refining processes.^[1]^[3] By the 1990s, it reported annual revenues exceeding $4 billion and a project backlog of over $7 billion, bolstered by acquisitions like Pyropower Corporation in 1995 for advanced combustion technologies.^[1] In 2014, the Swiss-incorporated Foster Wheeler AG was acquired by the UK-based AMEC in a $3.3 billion all-share and cash transaction, creating Amec Foster Wheeler plc and enhancing its capabilities in oil, gas, and clean energy projects.^[4] This merged entity faced challenges including legacy corruption investigations but was fully acquired by John Wood Group plc in October 2017 for approximately £2.2 billion ($2.8 billion), after which it was integrated into Wood PLC, a global consulting and engineering firm focused on sustainable energy solutions.^[5]^[6]

History

Formation and Early Development (1927–1950s)

Foster Wheeler Corporation was established in 1927 through the merger of two established engineering firms: the Wheeler Condenser & Engineering Company, founded in 1891 with offices in New York City and a manufacturing plant in Carteret, New Jersey, and the Power Specialty Company, established in 1900 as the successor to the American Water Works Supply Company, which had been created in 1894 by Pell W. Foster and his cousin Ernest Foster.^[7]^[8] The new entity, headquartered in New York City, initially concentrated on manufacturing steam condensers, pumps, heat exchangers, and boiler components, providing engineering services primarily for the power generation and water industries, including marine applications.^[7] To support its expansion across North America, the company incorporated Foster Wheeler Limited in Canada in 1928, establishing a manufacturing plant and offices in Ontario to better serve regional markets.^[7] The following year, in 1929, Foster Wheeler's common and preferred stock were listed on the New York Stock Exchange, providing capital for further growth in equipment production and engineering projects.^[7] In 1931, the acquisition of the D. Connelly Boiler Company strengthened its capabilities, allowing the firm to produce complete steam generator systems rather than just components.^[7] The company's international presence began to take shape after World War II, with the founding of Foster Wheeler France, S.A., in 1949, which initiated operations in Europe focused on boiler and power equipment.^[7] During the early 1950s, Foster Wheeler advanced its boiler technology by developing membrane wall panel construction, a design that improved efficiency and durability in high-pressure steam systems.^[7] These developments laid the groundwork for the firm's role as a key player in global power engineering.

Expansion and Technological Innovations (1960s–1990s)

In 1964, the company sold its first subcritical once-through steam generator to the Morgan Creek Station, marking a significant advancement in boiler efficiency and establishing Foster Wheeler as a leader in high-capacity steam generation technology.^[9] The 1970s saw further expansion through strategic acquisitions, including the 1973 purchase of Ullrich Copper, Inc., which provided essential bus bar and copper extrusions for electrical switchgear and motor-control centers in engineering projects.^[1] By 1980, Foster Wheeler pioneered clean coal technology with the design and construction of the first private industry fluidized bed steam generator fired by coal in the United States, enabling more efficient combustion and reduced emissions in industrial applications.^[1] The company's growth accelerated in the early 1990s amid rising global demand for energy infrastructure, with its backlog of unfilled orders reaching $3.47 billion by 1992, driven by contracts in oil, gas, and power sectors.^[1] In 1993, Foster Wheeler commissioned the first coal-fired selective catalytic reduction (SCR) systems in the United States at the Carney's Point station, introducing advanced nitrogen oxide emissions control for utility boilers.^[9]^[10] Environmental services expanded in 1994 with the acquisition of Enserch Environmental Corporation for $97 million, which merged with Foster Wheeler's existing division to form Foster Wheeler Environmental Corporation, specializing in hazardous waste remediation and cleanup projects.^[11] That year, the company also acquired Optimized Process Designs Inc., enhancing its capabilities in hydrocarbon processing engineering.^[1] In 1995, Foster Wheeler acquired Pyropower Corporation from A. Ahlstrom Corporation for $207.5 million, gaining advanced circulating fluidized-bed (CFB) combustion technologies and expanding operations in Finland, Poland, Japan, and the former Soviet Union. The company also purchased TPA, Inc., a Texas-based supplier of sulfur-recovery equipment.^[1] International opportunities fueled further backlog growth, reaching a record $7.1 billion by 1996, largely from major contracts in petrochemicals and pharmaceuticals across global markets.^[1] To streamline operations in 1997, Foster Wheeler reorganized its pharmaceutical and fine chemicals engineering unit, integrating it more closely with the broader engineering and construction group, while selling Glitsch International, Inc.—a provider of mass transfer and chemical separations equipment—for $250 million.^[1] The decade closed with Foster Wheeler securing a contract in 1999 to design Vietnam's first oil refinery at Dung Quat, signifying its entry into emerging Asian energy markets and supporting the nation's initial large-scale refining capabilities.^[1]

Financial Challenges and Restructuring (2000s)

In the early 2000s, Foster Wheeler encountered substantial financial pressures stemming from market volatility in the energy sector and broader economic downturns following the dot-com bubble burst. To enhance operational efficiency, the company combined its Power Systems and Energy Equipment divisions in 2000, aiming to streamline power generation technologies and services amid fluctuating demand.^[12] These challenges intensified in 2001, when Foster Wheeler reported a net loss of $309.1 million, exacerbated by project delays and a post-dot-com economic slowdown that curtailed new orders in engineering and construction. Debt levels escalated to approximately $2.4 billion by year-end, straining liquidity and highlighting vulnerabilities in the company's project-based revenue model.^[12] In response, Foster Wheeler appointed Raymond J. Milchovich as chairman, president, and CEO in October 2001 to spearhead a turnaround strategy. Under his leadership, the company initiated cost-cutting measures in 2002, including the divestiture of noncore assets such as select environmental services units, to refocus on core engineering, procurement, and construction activities in power and oil & gas sectors.^[13]^[12] By 2004, efforts to stabilize finances culminated in an SEC-approved equity-for-debt exchange offer, through which the company retired about $1.5 billion in debt by issuing new equity and preferred shares, significantly reducing leverage and improving the balance sheet. This restructuring was pivotal in averting deeper insolvency risks.^[14] The following year, in June 2005, Foster Wheeler transitioned its common stock listing to the NASDAQ Stock Market following a reverse stock split, enhancing market visibility and liquidity as part of its recovery trajectory.^[15] Despite ongoing recovery, Foster Wheeler pursued strategic growth in 2008 by acquiring Biokinetics Inc., a U.S.-based firm specializing in process design, safety, and risk management for biopharmaceutical and chemical industries, to expand its engineering capabilities in high-value sectors. The deal, completed in February, integrated Biokinetics' expertise to support safer project executions amid the company's stabilizing operations.^[16]

Acquisition and Integration (2010s–present)

In January 2014, AMEC plc, a British engineering firm, acquired Foster Wheeler AG in a cash-and-share deal valued at approximately $3.3 billion, forming AMEC Foster Wheeler plc as a multinational engineering, procurement, and construction (EPC) company headquartered in London.^[17] The acquisition aimed to combine AMEC's strengths in natural resources and infrastructure with Foster Wheeler's expertise in power and process technologies, creating a unified entity with enhanced capabilities across diverse markets.^[4] Following the merger, AMEC Foster Wheeler focused on integrating operations to streamline services in key sectors, including oil and gas, clean energy, power generation, environment, and infrastructure.^[18] This integration emphasized synergies in project delivery, asset support, and consultancy, enabling the company to deliver end-to-end solutions for complex global projects while leveraging a workforce of over 40,000 employees across more than 50 countries.^[19] The restructured organization prioritized sustainable practices and technological innovation to address client needs in energy transition and environmental management.^[20] In October 2017, John Wood Group plc completed an all-share acquisition of AMEC Foster Wheeler for £2.2 billion (approximately $2.7 billion), fully integrating it as the engineering services arm of the enlarged Wood Group.^[21] Under CEO Robin Watson, the merger enhanced Wood's position as a global leader in technical services for energy and industrial markets, with integration efforts focusing on operational efficiencies and expanded EPC capabilities.^[5] This transaction marked the culmination of Foster Wheeler's independent operations, embedding its legacy technologies and expertise into Wood's broader portfolio. As of November 2025, Foster Wheeler's legacy operations persist within Wood PLC, contributing to the company's global EPC projects in energy, chemicals, and infrastructure sectors.^[22] Wood, employing over 35,000 people worldwide, continues to utilize integrated capabilities from the former entity for sustainable energy solutions and industrial services.^[23] In August 2025, Wood announced a recommended cash acquisition by Sidara for £216 million, including a proposed $450 million capital injection, with completion expected in 2026, potentially further reshaping the structure of these integrated operations.^[24]

Operations

Global Engineering & Construction Group

The Global Engineering & Construction Group of Foster Wheeler specialized in providing engineering, procurement, and construction management (EPCM) services for complex projects in the oil, gas, and chemicals sectors, focusing on the design and delivery of refineries, petrochemical plants, and LNG terminals. This arm of the company handled full lifecycle project execution, from front-end engineering design to commissioning, emphasizing efficient resource allocation and compliance with international standards for hydrocarbon processing facilities.^[25] Foster Wheeler's EPCM expertise extended to grassroots developments and major upgrades, serving major clients such as Saudi Aramco and Pemex across more than 30 countries worldwide. Notable projects included the 1999 front-end engineering design for Vietnam's Dung Quat Refinery, the country's first oil refinery with a capacity of 130,000 barrels per day; the 2009 EPCM contract for Saudi Aramco's Khurais central processing facility and upgrades to the Ju'aymah gas plant, enhancing production capacity in one of the world's largest oil fields; the 2014 EPCM services for Pemex's Salina Cruz Refinery ultra-low sulfur diesel expansion in Mexico, involving upgrades to hydrodesulfurization units as part of a clean fuels initiative exceeding $500 million; and contributions to BP's Whiting Refinery Modernization Project in Indiana, including engineering for delayed coker units to process heavier crudes and boost output by 1.7 million gallons of gasoline daily.^[26]^[27]^[28]^[29] This segment complemented the broader portfolio by focusing on integrated solutions for oil and gas clients, while briefly referencing synergies with power equipment supply for hybrid facilities.

Global Power Group

The Global Power Group of Foster Wheeler specialized in the design, engineering, and supply of advanced power generation equipment, focusing on boilers, steam generators, and fluidized bed combustion systems tailored for coal, gas, and biomass-fired plants. These offerings enabled efficient energy production while addressing environmental challenges, with core products including fossil fuel steam generators and heat recovery steam generators (HRSGs) that supported a wide range of utility and industrial applications. By providing integrated solutions for steam cycle optimization, the group contributed to enhanced plant reliability and performance across global markets.^[30]^[31] Key technologies developed by the Global Power Group encompassed subcritical and supercritical once-through boilers, which improved thermal efficiency in large-scale power generation, as well as circulating fluidized bed (CFB) boilers designed for low-emission combustion of diverse fuels. CFB systems, in particular, facilitated reduced sulfur and nitrogen oxide emissions through in-bed desulfurization and integrated controls, while pulverized coal (PC) systems incorporated selective catalytic reduction (SCR) for NOx abatement, enabling compliance with stringent environmental regulations. These innovations allowed for flexible fuel use, including biomass co-firing, and were pivotal in transitioning toward cleaner coal technologies. Supercritical CFB boilers, such as the 460 MW unit supplied for Poland's Lagisza power plant—the world's first once-through supercritical CFB—demonstrated the group's leadership in high-efficiency, low-emission designs.^[32]^[33]^[34] Notable applications included the 1980 installation of the first coal-fired fluidized bed steam generator for private industry in the United States, marking a milestone in commercializing low-emission boiler technology. The group also integrated environmental controls, such as CFB scrubbers for multipollutant removal, into projects like the JEA Northside Generating Station, enhancing clean energy output for utilities. These systems supported biomass-fired CFB boilers, as seen in contracts for renewable-integrated plants in Europe.^[35]^[36]^[37] In addition to equipment supply, the Global Power Group offered comprehensive lifecycle services, including maintenance, upgrades, and performance optimization for utility and industrial power facilities, ensuring long-term operational efficiency. These services often complemented EPC integration for power projects, though the group's primary emphasis remained on hardware and technology delivery.^[30]^[31]^[38] Following the 2017 acquisition by John Wood Group plc, the Global Engineering & Construction Group and Global Power Group were integrated into Wood PLC, where their expertise continues to support sustainable energy solutions.^[5]

Controversies

Asbestos Litigation

Foster Wheeler incorporated asbestos into various components of its engineering products, including boilers, gaskets, valves, and insulation materials, primarily for marine and industrial applications such as shipbuilding, oil refineries, and power plants.^[2] The company utilized these asbestos-containing materials from the 1920s through the 1980s, exposing workers to hazardous fibers during manufacturing, installation, and maintenance processes, particularly in U.S. Navy vessels during World War II and subsequent decades.^[39] This widespread use contributed to significant health risks, including mesothelioma and other asbestos-related diseases among boilermakers, electricians, and insulators in shipyards and industrial facilities.^[40] Asbestos litigation against Foster Wheeler began in the 1970s and has resulted in thousands of claims related to mesothelioma and other asbestos-induced illnesses.^[41] Unlike many other companies facing similar liabilities, Foster Wheeler has not filed for bankruptcy or established a dedicated asbestos trust fund, instead defending claims through ongoing court proceedings and settlements as of 2025.^[42] The volume of cases remains substantial, with approximately 300,000 claims resolved by 2006 and over 165,000 still pending at that time, alongside thousands more filed in subsequent years.^[2] Several notable cases highlight the scope of the litigation. In 2002, a San Francisco jury awarded $33.7 million to former Navy electrician Alfred Todak, who developed pleural mesothelioma from exposure to asbestos in Foster Wheeler marine boilers; the company was held 30% liable, resulting in approximately $10.1 million in damages to Todak and his wife.^[43] In October 2024, a Pennsylvania jury in Allegheny County found Foster Wheeler liable for $3.8 million (including $2.3 million in compensatory damages and $1.5 million in punitive damages) in a mesothelioma suit brought by retired boilermaker Harry Chirdon and his wife Rae for exposure during boiler work; as of 2025, this verdict is under appeal.^[44]^[45] Conversely, in September 2023, a federal jury in Boston delivered a defense verdict for Foster Wheeler in a high-profile case involving a Navy widow seeking $63 million ($20 million compensatory and $43 million punitive) for her husband's alleged asbestos exposure; the jury found no duty to warn.^[46] The financial impact of these lawsuits has been substantial, with Foster Wheeler expending over $700 million on settlements and defenses for asbestos claims by 2006 alone.^[2] This cumulative toll, including multi-million-dollar verdicts and ongoing litigation costs, placed the company at risk of bankruptcy in 2001 but has not led to a dedicated resolution mechanism, forcing continued case-by-case handling into 2025.^[39]

Bribery and Corruption Scandals

In the 2010s, Foster Wheeler engaged in a bribery scheme in Brazil to secure a $190 million engineering, procurement, and construction contract from Petrobras for a gas-to-chemicals complex known as Complexo Gás-Químico UFN-IV.^[6] The company, through subsidiaries, conspired with an Italian sales agent and a Monaco-based intermediary to pay approximately $1.1 million in bribes to unnamed Petrobras officials between 2011 and 2014, disguised as sham consulting fees and commissions.^[47] These payments violated the anti-bribery provisions of the Foreign Corrupt Practices Act (FCPA), as the scheme involved corruptly obtaining confidential bid information and influencing the contract award, ultimately generating over $12.9 million in profits for Foster Wheeler.^[6] In June 2021, AMEC Foster Wheeler Energy Limited, a subsidiary of John Wood Group PLC following the 2017 acquisition, resolved U.S. FCPA charges related to the Brazil scheme through a three-year deferred prosecution agreement (DPA) with the Department of Justice (DOJ).^[6] The company agreed to pay $18.375 million to the DOJ, comprising a $14.4 million criminal penalty and $3.975 million in forfeiture, while the Securities and Exchange Commission (SEC) imposed an additional $22.764 million in disgorgement, prejudgment interest, and civil penalties for FCPA anti-bribery, books and records, and internal controls violations, bringing the total U.S. penalties to approximately $41 million.^[47] None of the improper payments were accurately recorded in the company's books, and inadequate internal controls failed to detect or prevent the scheme despite red flags such as the agent's lack of qualifications and suspicious payment structures.^[48] The Brazil matter formed part of broader FCPA violations uncovered in investigations spanning multiple countries, including Nigeria, Saudi Arabia, Malaysia, India, and Brazil, dating from 1996 to 2014.^[49] These schemes involved the use of third-party agents to pay bribes in the oil and gas sector, resulting in inaccurate books and records as well as deficient internal controls across Foster Wheeler's operations. In July 2021, Wood Group reached a global resolution with U.S., U.K., and Brazilian authorities, agreeing to pay $177 million in total penalties, fines, disgorgement, and costs over three years, including the U.S. amounts and a £103 million DPA with the U.K. Serious Fraud Office covering ten bribery offenses.^[50] Following the settlements, Wood Group implemented enhanced compliance programs to address the legacy issues, including strengthened ethics and anti-corruption policies, improved third-party due diligence, and mandatory training on FCPA and global anti-bribery laws applicable to all subsidiaries.^[48] The company also committed to ongoing reporting on remediation efforts to the DOJ and SEC, prohibiting the use of sales agents except where legally required, and integrating robust internal controls to prevent future violations, without the need for an independent monitor due to prior self-reported improvements.^[6]

References

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Later in 1997, the company sold Glitch International, Inc., a supplier of mass transfer systems and chemical separations equipment. The company received $250 ...
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Foster Wheeler: Asbestos Products, History & Lawsuits
In October 2017, the John Wood Group acquired Amec Foster Wheeler, its primary competitor. The John Wood Group merged the company into its business operations.
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Oct 23, 2019 · 100 years of history. As the demand for oil-based produces rose, in 1919, Wood's Foster Wheeler Fired Heaters designed and supplied the first ...<|separator|>
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Jan 13, 2014 · British oil and gas engineering firm Amec has agreed to buy Swiss-based rival Foster Wheeler for 1.9 billion pounds ($3.13 billion).
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Wood Group is pleased to announce that it has completed the acquisition of Amec Foster Wheeler. Wood Group's new ordinary shares will be admitted to the ...Missing: history | Show results with:history
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Although Foster Wheeler was incorporated in 1927, the origins of the enterprise date several decades earlier to the founding of two manufacturing companies: ...Missing: timeline 1929 membrane wall
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Together with his cousin Ernest, in 1894 he founded the American Waterworks Supply Company, and in begun studying the new superheater technology from Europe.
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In 1928, Foster Wheeler Limited (Canada), another former Power Specialty office, was incorporated, with a manufacturing plant and offices in Ontario, Canada.
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Foster Wheeler has a rich history dating back to 1891 with the Wheeler Condenser and Engineering Company located in Carteret, New Jersey, USA. In the 1900's, ...
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As legacy Foster Wheeler, we supplied the first four SCR systems on utility ... Notable Firsts. First SCR on a US Coal Fired Boiler (Carney's Point 1993) ...
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Oct 7, 1994 · Broadening its hazardous-waste cleanup services, the Foster Wheeler Corporation agreed yesterday to acquire the Enserch Environmental ...
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Feb 29, 2008 · Engineering and construction firm Foster Wheeler Ltd. said today it has acquired 100 percent of the stock of privately held Biokinetics Inc.
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Feb 14, 2014 · UK service firm AMEC and Swiss-based counterpart Foster Wheeler have entered into a “definitive agreement” whereby AMEC will pay $16/share ...
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Sep 6, 2025 · In 2017 Amec Foster Wheeler, the newly merged conglomerate, was sold to Wood Group. Part of the acquisition was that Wood group had to take on ...<|control11|><|separator|>
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groups. The company's Engineering & Construction (E&C) Group designs and constructs leading-edge processing facilities for the upstream oil and gas, LNG and ...
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Jan 16, 2001 · In February 2010 Foster Wheeler won the contract for providing technical and commercial services for the refinery. Foster Wheeler will ...
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Foster Wheeler's scope of work includes a grassroots central processing facility at Khurais, upgrade of support facilities at the Ju'aymah gas plant, inter ...
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Oct 14, 2014 · The investment in the Salina Cruz refinery, in excess of US$500 million, is part of a significant clean fuels program being implemented by PEMEX ...
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Oct 14, 2013 · ... plants of over 500 MWe and on fuels with sulphur levels above 4%. ... The CFB scrubbing technology offered by Foster Wheeler, through its ...
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Amec Foster Wheeler wins contract for biomass fired CFB boiler
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Jun 25, 2021 · According to the order, Foster Wheeler paid approximately $1.1 million in bribes in connection with obtaining the contract. "Continuing to use ...
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[50]
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Jul 1, 2021 · The resolutions relate to historical conduct which occurred before Amec plc acquired Foster Wheeler AG in November 2014 and prior to the ...