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Gerstlauer

Gerstlauer Amusement Rides is a family-owned manufacturer of roller coasters, flat rides, giant wheels, and other attractions, founded in 1982 by Hubert Gerstlauer and headquartered in Münsterhausen. Originally established as Gerstlauer in nearby Edelstetten, the company initially focused on electrical installations before expanding into ride production after acquiring facilities from the defunct in the early , relocating to its current site. In 2007, it rebranded to its present name, with Hubert's son joining as co-managing director, reflecting a generational transition in leadership. Gerstlauer has built over 100 roller coasters worldwide, specializing in innovative models like the Euro-Fighter with its steep beyond-vertical drops, the featuring extended beyond-vertical segments, and the Airtime Coaster emphasizing weightlessness. Notable achievements include setting with rides such as (2011, steepest drop at 121°) and (2019, steepest at 121.5°), as well as constructing (2013), which holds the record for most inversions on a single-track coaster at 14. The company also produces more than 40 flat rides and transportable giant wheels, including a 60-meter model for , and maintains certification for high-quality welding standards (EN 1090-2 EXC4). Recent developments highlight Gerstlauber's ongoing innovation, with the debut of its first Infinity Inverted Coaster in 2023, the 100th (a suspended family model) in 2021, and new installations like a Spinning Coaster at and an Airtime Coaster at . These projects underscore the 's reputation for custom, award-winning layouts that prioritize thrill, safety, and global appeal in the amusement industry.

Overview

Company Profile

Gerstlauer Amusement Rides is a family-owned manufacturer specializing in the design and production of stationary and transportable amusement rides, including , carousels, giant wheels, and other major attractions. Founded in 1982 by Hubert Gerstlauer as Gerstlauer Elektro in Edelstetten, near Münsterhausen, , the company initially concentrated on developing electrical and control systems for existing amusement rides. Over time, it expanded into complete ride , leveraging expertise in and standards to create innovative attractions for theme parks, fun fairs, and public events worldwide. The business remains under family ownership and management, with Hubert Gerstlauer as the founder and his son Siegfried Gerstlauer serving as co-managing director since 2007, when the company rebranded to reflect its broadened product scope. This structure fosters a focus on custom solutions, enabling tailored designs that prioritize , reliability, and thrilling experiences within compact footprints. Gerstlauer employs a dedicated team of skilled engineers and craftsmen, emphasizing precision welding and in-house fabrication in its 270,000 production facilities. By , Gerstlauer had produced over 100 s, contributing to its portfolio of more than 140 amusement rides installed globally. These attractions are present on six continents, serving operators in numerous countries and earning the a reputation for innovative, space-efficient thrill rides that appeal to families and adrenaline seekers alike. The firm's entry into roller coaster production began in 1998 with its debut model.

Location and Operations

Gerstlauer Amusement Rides GmbH maintains its headquarters in Münsterhausen, , , at Industriestraße 17, following a relocation from Edelstetten in 1991/1992 after acquiring the facilities of the former company. This move integrated legacy production infrastructure into Gerstlauer's operations, centralizing administrative and developmental functions in a region known for its engineering heritage. The company's expansive manufacturing facilities, spanning approximately 270,000 square feet, are also situated in Münsterhausen, supporting end-to-end production processes. These facilities specialize in steel fabrication for ride structures, assembly for , and the of advanced control systems, drawing on the company's origins in . Gerstlauer's operational scope encompasses comprehensive , , production, and services, tailored for clients in parks, parks, and seasonal events worldwide. In-house technologies, including pneumatic systems and train designs, stem from its early focus on electrical and control innovations, ensuring seamless integration across ride components. As a family-owned enterprise, this structure fosters agile decision-making that supports efficient global project execution. Gerstlauer's export-oriented operations emphasize logistics for both stationary and transportable rides, with specialized setups for items like giant wheels that enable crane-free assembly to facilitate rapid deployment at international venues. This approach allows the company to serve clients across continents, from to and , by optimizing transport and on-site installation efficiency.

History

Founding and Early Years

Hubert Gerstlauer began his career in the industry in , joining the company in Münsterhausen, , where he worked for over a decade in various technical roles related to ride . In 1982, drawing on this experience, he founded Gerstlauer Elektro GmbH in the small Bavarian village of Edelstetten, initially operating as a supplier to the sector. The 's early focus was on electrical and mechanical components essential for amusement rides, including control systems for ride operations, specialized lighting setups, and pneumatic systems for motion and mechanisms. These products were designed to integrate seamlessly with existing ride infrastructures, serving as reliable aftermarket and custom solutions for operators worldwide, which helped establish Gerstlauer as a trusted partner in the industry's technical backbone during the . By the early 1990s, as faced financial difficulties and ceased operations, Gerstlauer Elektro GmbH acquired the former Schwarzkopf facilities in Münsterhausen between 1991 and 1992, marking a significant expansion. This takeover allowed the company to relocate its headquarters to the larger Münsterhausen site, providing enhanced production capacity and proximity to established industry networks in . In 1997, Gerstlauer ventured into complete ride manufacturing with its first non-coaster attraction, a transportable Giant Wheel designed for mobile installations at events and parks. This milestone shifted the company toward full ride development while building on its electrical expertise. In 2007, reflecting this evolution, the firm rebranded as Gerstlauer Amusement Rides , with Hubert's son joining as co-managing director to ensure family-led continuity.

Entry into Roller Coasters

Gerstlaeuers entry into roller coaster manufacturing began in 1998 with the debut of "G'sengte Sau," a bobsled-style installed at in . This ride represented an evolution of the classic coaster design, featuring free-moving vehicles that navigated tight turns and drops for an intense, unpredictable experience. The project built on the company's pre-existing expertise in control systems, which facilitated the development of reliable ride mechanisms. In 2000, Gerstlauer produced a 60-meter-high transportable equipped with closed gondolas for the showman Hablützel, serving as a prominent attraction at in Hannover, . While not a , this large-scale wheel ride demonstrated the company's growing capability in ambitious structures, bridging its earlier work in electrical installations toward more dynamic attractions. The 's first major innovation arrived in 2003 with the premiere of the Euro-Fighter model at in , named Vild-Svinet. This steel coaster introduced a vertical chain lift followed by a signature 97-degree beyond-vertical drop, delivering steep inversions and high-speed maneuvers in a relatively contained layout. By 2004, Gerstlauer expanded its portfolio with the opening of its first Spinning Coaster at the in , , themed as Fairly Odd Coaster within . This model featured freely rotating cars that spun independently during the ride, enhancing rider disorientation through a compact track featuring hills, turns, and airtime moments. From the outset, Gerstlaeuers roller coaster designs emphasized compact footprints to suit space-constrained parks, utilizing durable steel tracks for smooth operation and modular train configurations that allowed customization and efficient assembly. This approach enabled the company to target a wide range of installations while prioritizing safety and thrill in limited areas.

Key Milestones and Expansions

In 2007, Siegfried Gerstlauer joined as co-managing director alongside founder Hubert Gerstlauer, marking a generational transition in leadership that supported the company's expansion into more innovative ride designs. The following year, 2008, saw significant advancements with the premiere of Gerstlaeuers first Launch Coaster, Lynet, at Fårup Sommerland in , introducing linear synchronous motor (LSM) propulsion to their portfolio for higher-speed experiences. Additionally, the interactive Sky Roller debuted at the in , allowing riders to control gondola rotations for a personalized thrill, which expanded Gerstlaeuers offerings beyond traditional coasters into interactive flat rides. Gerstlaeuers reputation for pushing boundaries grew in 2011 with the opening of at Fujikyu Highland in , featuring a world-record 121° beyond-vertical drop and earning a for the steepest descent at the time. By 2013, the company achieved another milestone with at in the UK, an boasting 14 inversions and setting a for the most inversions on a single . That same year, Gerstlauer also debuted its first Spinning Coaster with an inversion at Joypolis in and celebrated its 50th roller coaster installation with Karacho at Tripsdrill in , underscoring steady growth in European markets. In 2015, Der Schwur des KÄRNAN opened at HANSA-PARK in as one of the tallest roller coasters in the country at 73 meters, tying with at , incorporating a unique vertical reverse freefall element that highlighted Gerstlaeuers engineering prowess in designs. The focus on record-breaking beyond-vertical drops continued in 2019 with at in , USA, which surpassed with a 121.5° drop and claimed the for the steepest . Gerstlaeuers production milestone peaked in 2021 with the delivery of its 100th , Lipovitan Rocket☆Luna, a suspended family coaster at Yomiuriland in , reflecting expansion to over 100 installations worldwide by that year and a growing emphasis on interactive, family-oriented innovations. In 2023, the company introduced its first Infinity Inverted Coaster with Storm - The Dragon Legend at in , a multi-launch inverted ride that combined high-speed elements with thematic storytelling to attract a broader audience. Looking ahead, in 2025, Gerstlauer opened Cétautomatix, a Spinning Coaster at in , and is delivering an Airtime Coaster to , alongside the announced Infinity Inverted Coaster Avix at Parque del Café in . Additionally, a new Family Coaster themed to the franchise is scheduled for opening at Plopsaland Deutschland (formerly Holiday Park) in in spring 2026. This ongoing expansion builds on early successes like the Euro-Fighter, which laid the foundation for Gerstlaeuers record-setting beyond-vertical designs.

Products

Roller Coaster Models

Gerstlauer Amusement Rides specializes in a range of models designed for various thrill levels and park constraints, featuring custom-built trains, tubular steel tracks with gauges typically ranging from 800 to 1200 mm depending on the model, and capacities typically ranging from 500 to 1000 riders per hour. Heights across models generally span 20 to 50 meters, allowing for compact footprints while delivering intense experiences through elements like airtime hills, inversions, and launches. systems include chain lifts, wheels, or linear synchronous motors (LSM) for dynamic starts, with vehicles engineered for smooth operation and passenger comfort via adjustable restraints. The Euro-Fighter model is renowned for its signature beyond-vertical drops exceeding 90 degrees, with the steepest reaching 122 degrees on certain installations, paired with a unique vertical lift tower where riders ascend in a reclined position. These coasters emphasize compact layouts ideal for space-limited thrill parks, incorporating 2 to 7 inversions and speeds up to 100 km/h across variants like the Euro-Fighter 320 (23 m height, 500 pph) and Euro-Fighter 1000 (43 m height, 650 pph). The flexible vehicles handle high -forces up to 4.7 positive and -1.3 negative, enabling tight maneuvers and action-packed sequences. Gerstlaeuers Infinity Coaster lineup offers versatile, multi-launch configurations using LSM technology for repeated traversals of extended track sections, supporting non-inverting airtime-focused layouts or up to 14 inversions for extreme thrills. Models range from the compact Infinity 400 (32 m height, 800 pph, 2 inversions) to the expansive Infinity 1140 (35 m height, 1200 pph), with track lengths up to 1140 m and speeds reaching 105 km/h; multiple trains (1-5) enable continuous operation and repetition effects. This model's adaptability includes switch tracks and rotating platforms, making it suitable for both family and intense experiences. First introduced in 2021, the Infinity Inverted Coaster features suspended inverted trains with riders' legs dangling below the , providing a gliding sensation without overhead structure and incorporating airtime hills alongside inversions. Available in standard ( m height, 750 pph, 355 m ) and launched variants (37 m height, 550 pph, 350 m with 560 m experienced length), it supports LSM acceleration up to 5 and speeds up to 95 km/h, with two-across seating for 8-24 riders per train. The narrower 1000 mm allows for intricate layouts emphasizing and freedom. The Spinning Coaster utilizes free-spinning cars seating four riders facing inward, where vehicles rotate randomly due to track accelerations for unpredictable motion in wild mouse-style layouts. Heights vary from 16 m (Spinning Coaster 380, 600 pph) to 28 m (Spinning Coaster 700, 720 pph), with track lengths around 380-700 m and no standard inversions, though custom options can incorporate them; adjustable lap bars ensure accessibility for families. Since , enhanced designs have allowed optional inversions in select configurations, expanding thrill potential. Tailored for younger audiences, the Family Coaster provides customizable, low-intensity layouts with elements like helices, steep turns, and optional launches, maintaining speeds up to 50 km/h and g-forces under 3 . Variants include the Shuttle Family Coaster 205 (12 m height, 485 pph), Family Coaster 360 (16 m height, 750 pph), and Launched Family Coaster 660 (18.5 m height, 1000 pph), all with comfortable trains and directional changes for broad appeal. These models prioritize safety and fun, often featuring switch tracks for extended rides. The Airtime Coaster emphasizes through a series of airtime hills and drops, designed for family thrills with optional inversions. It features speeds up to 80 km/h, accelerations up to 4 g, and capacities around 800-1000 pph, with customizable layouts using chain lifts or LSM launches. This model supports 8-28 riders per train and is suitable for parks seeking accessible yet exhilarating experiences. Among other offerings, Gerstlaeuers Launch Coaster integrates LSM propulsion for rapid accelerations up to 1.2 g, commonly within Infinity or Family series but available as standalone for shuttle or multi-pass layouts emphasizing punchy starts and airtime. The Bobsled Coaster employs tub-style trains seating four per vehicle in circuits with tight turns and camelbacks, heights from 14.7 m (390 model, 600 pph) to 25 m (610 model, 720 pph), delivering classic downhill thrills on steel rails. Complementing these, the Family Suspended Coaster, launched in , suspends seats below the track for dangling legs and bidirectional swinging, creating a flying sensation at 15.5 m height, 38 km/h top speed, 480 pph capacity, and 560 m track length in compact, indoor-friendly designs without inversions.

Other Amusement Rides

Gerstlauer Amusement Rides produces a range of non-roller coaster attractions, including transportable and family-oriented flat rides designed for amusement parks and fairs. These rides emphasize safety, interactivity, and energy efficiency, often incorporating modular components for easy transport and setup. One of Gerstlaeuers flagship non-coaster products is the Giant Wheel, a classic Ferris wheel-style ride available in stationary or transportable versions with heights ranging from 40 meters to over 60 meters. The 60-meter model, featuring closed gondolas for passenger comfort, was first produced in 1997 as the highest transportable Giant Wheel at the time, debuting at in Hannover. These wheels include modern features like energy recovery systems and LED lighting options, accommodating up to 320 passengers per cycle across 40 gondolas, each seating 8 people. Custom sizes are available upon request, making them adaptable for various venues. The Sky Roller and Sky Fly represent Gerstlaeuers innovative interactive pendulum rides, where passengers act as pilots to control the motion. Introduced in 2009, the Sky Roller lifts gondolas to heights of up to 35.5 meters, allowing riders to manipulate wing-like controls for side-to-side swings, lateral rotations, and even inversions at speeds of about 11 rpm, with capacities of 16 to 24 passengers. The Sky Fly variant offers similar flying fun on a tilted arm up to 22 meters high, emphasizing family-friendly thrills through passenger-controlled rotations. Both models integrate optional LED lighting for nighttime operations and draw on Gerstlaeuers early expertise in pneumatic systems for smooth, reliable control. Gerstlauer also manufactures custom carousels and round rides, including the and Sky Racer, tailored for fairs and parks with rotating platforms that provide gentle, thematic entertainment. The , a octopus-style attraction, features three controlled rotation axes and freely spinning gondolas for turbulent yet safe fun, available with 20 or 25 gondolas to handle 40 to 100 passengers per cycle depending on seating. The Sky Racer, an interactive round ride with a 18.9-meter , lets families flight and speed up to 5.8 meters, promoting engaging group experiences. These rides often include themed elements and LED integrations for visual appeal. In addition to complete attractions, Gerstlauer offers custom ride as modular adaptable across various ride types, equipped with self-supporting seats, redundant locking systems, and pneumatic-assisted mechanisms for enhanced safety and comfort. These support 20 to 40 passengers per cycle in configurations suited to flat rides or transport systems, reducing maintenance while allowing thematic customization.

Notable Installations

Iconic Roller Coasters

Gerstlauer's The Smiler, opened in 2013 at Alton Towers in the United Kingdom, represents a pinnacle of inversion-heavy design with its Infinity Coaster model incorporating 14 inversions across a multi-launch layout that includes linear synchronous motor (LSM) boosts and chain lifts. This configuration allowed riders to experience a prolonged sequence of loops, corkscrews, and heartline rolls, culminating in a Guinness World Record for the most inversions on a single roller coaster at the time. The ride's intense, disorienting layout, themed around a sinister "Smiler" entity in the park's X-Sector, significantly boosted Alton Towers' thrill offerings and drew international attention, though it later faced operational challenges including a 2015 collision incident that highlighted safety protocols in multi-train systems. Takabisha, debuting in 2011 at Fujikyu Highland in Japan, exemplifies Gerstlauer's Euro-Fighter series with its signature beyond-vertical drop of 121 degrees, which earned it the Guinness World Record for the steepest roller coaster drop upon opening. The 141-foot-tall structure launches riders via LSM to 62 mph before plunging into a series of seven inversions, including a heartline roll and dive loop, on a compact 3,281-foot track. This installation not only elevated Fujikyu Highland's reputation for extreme attractions amid its Mount Fuji backdrop but also popularized the Euro-Fighter's steep-drop innovation globally, influencing subsequent designs despite reports of initial roughness that were later mitigated through maintenance. In 2019, the opened at in , as a family-oriented Euro-Fighter 1000 model themed to the Teenage Mutant Ninja Turtles franchise, blending high thrills with accessible storytelling for younger audiences. Standing 141 feet tall, it features a record-breaking 121.5-degree drop—surpassing —and seven inversions reached via LSM launch to 62 mph, all while incorporating Turtle-themed vehicles and narrative elements like battling Shredder. This coaster's indoor location within the mall amplified its impact by making extreme elements available year-round, setting a new benchmark for steepest drop and demonstrating Gerstlauer's versatility in themed, family-friendly extremes. Karacho, launched in 2013 at in , marked Gerstlauer's 50th installation and utilized an Euro-Fighter layout from 98 feet, accelerating to 56 mph via LSM in just 1.6 seconds across four inversions. Positioned as a milestone return to the park that hosted the company's first coaster, it integrated seamlessly into Tripsdrill's forested setting, enhancing the venue's reputation for compact, high-intensity rides without overwhelming footprints. The coaster's smooth operation and airtime-focused elements contributed to its enduring popularity, underscoring Gerstlauer's growth in delivering reliable, record-adjacent thrills for European parks. Storm - The Dragon Legend, introduced in 2023 at in , debuted as the world's first Inverted Coaster from Gerstlauer, featuring a multi-pass LSM launch system that propels inverted riders to 59 mph through three inversions on a 1,181-foot track rising to 110 feet. Its immersive theming, evoking with dragon motifs and rustic hut queue structures, transforms the ride into a narrative journey battling mythical beasts, significantly elevating 's profile as a thrill destination. This prototype's innovative inverted multi-launch format set a new standard for Gerstlauer's evolving line, prioritizing thematic depth alongside extreme forces. Lipovitan Rocket☆Luna, opening in 2021 at Yomiuriland in , commemorated Gerstlauer's 100th as the inaugural Family Suspended Coaster model, offering a gentle 51-foot and 24 mph speeds in an enclosed, inverted layout suitable for families. Suspended beneath the track for a , its 1,805-foot path through space-themed environments provides smooth, swinging motion without intense forces, housed in the park's new Space Factory area. This milestone ride highlighted Gerstlauer's expansion into milder suspended designs, broadening appeal in while maintaining the company's track record for innovative, scalable attractions. Cétautomatix, opened in 2025 at in , introduced Gerstlauer's Spinning Coaster model with vehicles that rotate freely for dynamic family thrills, standing 82 feet tall and reaching 37 mph over a 1,640-foot track with helix turns and airtime moments themed to the comics. Suitable for riders over 1 meter tall, this installation enhanced the park's Gauls-themed area, showcasing Gerstlauer's ability to blend customization with accessibility in European markets.

Significant Non-Coaster Rides

Gerstlauer's 60-meter Giant Wheel, installed at in Hannover, , marked a significant achievement in transportable amusement technology with its closed gondolas providing enclosed panoramic views for visitors. Built for showman Hablützel, it stood as the tallest transportable of its era, enhancing the event's appeal through reliable, energy-efficient operation suitable for large-scale expositions. The Sky Roller, debuted in 2008 at the in , , introduced groundbreaking interactivity to pendulum rides by allowing riders to pilot the gondola's movements via hand controls, enabling personalized experiences from gentle swings to full inversions. As the first such pilot-controlled attraction, it blended education with thrill at a , influencing subsequent interactive flat ride designs by emphasizing rider agency in motion dynamics. At HANSA-PARK in , Der Schwur des KÄRNAN opened in as one of the country's tallest roller coasters, with a 73-meter track height within a 79-meter tower and featuring a distinctive 67-meter backwards freefall element from a central tower that hybridizes mechanics with coaster-like progression for family-oriented thrills. This installation's innovative vertical launch and reversal set it apart for its engineering of sustained airtime without excessive intensity, contributing to the park's thematic Viking lore integration. G'sengte Sau, unveiled in 1998 at in , represented Gerstlauer's debut evolution of the Wild Mouse concept into a bobsled-style layout with banking turns and compact theming around a facade, proving influential for space-constrained parks seeking high guest throughput. Its four-passenger and moderate drops delivered accessible excitement, paving the way for customized coasters in regional venues. Following the Sky Roller's introduction, Gerstlauer's Sky Fly gained widespread adoption post-2008 for mobile fairground operations, with compact 22-meter towers enabling 12 riders to control wing-like paddles for barrel rolls and dives across global sites including Europe's Duinrell and Asia's Suzuka Circuit. This model's scalability and family-friendly customization fostered its proliferation in traveling shows, democratizing aerial simulation for diverse audiences.

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    G'sengte Sau - Roller Coaster DataBase
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    Sky Fly (Gerstlauer product) - The Amusement Ride Wiki
    Jun 17, 2025 · Sky Fly is a product from German company Gerstlauer. The ride consists of a large arm with twelve seats suspended on one end.Missing: pendulum | Show results with:pendulum