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GreenSet

GreenSet is a Spanish company founded in 1970 and headquartered in Barcelona, specializing in the design, manufacture, and installation of premium acrylic hardcourt surfaces for tennis, padel, pickleball, and multi-sport facilities. With over 50 years of experience, it has established itself as a global leader in racket sport infrastructure, supplying durable, high-performance surfaces that meet International Tennis Federation (ITF) standards for professional and recreational use. The company's product lineup includes specialized court systems such as the Court, which serves as the official surface for the Australian Open and offers high shock absorption for player safety; the Tour Court, widely used in ATP and WTA tournaments; and the eco-friendly Eco Court, incorporating sustainable materials like . These surfaces are engineered for optimal speed, grip, and durability, suitable for both indoor and outdoor installations, and have been applied in over 600 professional tournaments worldwide since the early . GreenSet's notable achievements include partnerships with elite events like the ATP Finals, Davis Cup, and Olympic Games facilities, as well as academies such as the Rafa Nadal Academy, demonstrating its role in advancing racket sports infrastructure. Led by co-CEOs Javier Sánchez Vicario and Fernando Cánovas Llopis, the company emphasizes innovation, sustainability, and community initiatives, such as charitable court-building projects, while expanding into non-traditional applications like urban bike lanes. In 2023, it received investment from BD Capital, leading to the formation of GreenSet Group and further expansions including new leadership appointments in 2025 to support global growth.

History

Founding

GreenSet was established in 1970 in , , as a specialized supplier of surfaces for courts. The original founders are not publicly detailed in available sources, though it began as a small family-owned . From its inception, GreenSet focused on developing non-slip, wear-resistant coatings that balanced speed, traction, and longevity for play. These coatings were engineered to provide consistent ball bounce and player safety, suitable for professional competitions as well as amateur and club-level use. The formulations emphasized moderate shock absorption to reduce joint stress, reflecting an early commitment to performance and durability in racket sports. Early adoption of GreenSet surfaces spread across in the 1970s, with the first installations occurring in and at local clubs and facilities. This initial rollout established the company's reputation for reliable, high-quality court construction, laying the groundwork for broader European penetration in infrastructure. GreenSet prioritized innovation in acrylic technology tailored specifically to , fostering a tennis-centric approach from the start.

Expansion and Milestones

GreenSet entered the professional circuits in the late , supplying acrylic surfaces for numerous ATP and WTA events, and has maintained a prominent role as a key provider for over two decades. By the early , the company had established itself as a reliable partner for high-level competitions, contributing to the standardization of play in indoor and outdoor settings. A significant milestone came in 2019 when GreenSet was selected as the official court builder for the Finals, providing surfaces for the event held at Madrid's in 2019; the 2020 edition was planned for the same venue but postponed due to the and ultimately held elsewhere. This sponsorship extended to other major events, including the Finals and , underscoring the company's growing influence in elite . Over time, GreenSet has supplied surfaces for more than 500 tournaments across the ATP, WTA, Masters series, and , demonstrating consistent expansion in professional applications. The company's global footprint expanded substantially in the and , with installations supporting over 600 tournaments worldwide by the mid-, reflecting a trajectory of steady growth from its initial focus on European markets. This period saw GreenSet solidify its position as a global leader, with surfaces adopted in diverse climates and venues, enhancing its reputation for reliability in professional and amateur settings. In February 2023, bd-capital acquired GreenSet, merging it with Courts Deluxe to form the Rakit Group, which was later rebranded as GreenSet Group, bolstering manufacturing capabilities and facilitating entry into adjacent racket sports. This acquisition enabled diversification beyond , with GreenSet introducing specialized surfaces for and , capitalizing on the rapid global rise of these sports and positioning the company as a multi-sport surface innovator.

Products and Services

Tennis Surfaces

GreenSet's primary tennis surface is a cushioned system engineered for consistent ball bounce, player safety, and longevity. This surface is applied as a multi-layer over a stable base, providing medium to medium-fast pace suitable for diverse playing styles. Key variants include the Grand Slam Court, which incorporates rubberized layers for superior shock absorption, and the Tour Court, a versatile option focused on durability and non-slip traction. The installation process begins with preparing a clean, cured or base, ensuring moisture levels below 3% and proper . For the Grand Slam Court, application involves 4-6 core and layers—starting with a bonding coat, followed by cushioning layers for , a color base, and a textured finish—each allowed to dry for 4-8 hours under temperatures between 10°C and 40°C. This layered approach, totaling up to 6 kg/m² of material, optimizes grip through silica-infused textures and uniform bounce via controlled thickness. The Tour Court follows a similar but streamlined 4-layer method: a base coat, color layer, finish, and lines, applied directly without additives for straightforward resurfacing. Full curing takes 72 hours, with no foot traffic or watering for at least one week post-installation. Customization enhances adaptability, with color options like classic green or modern blue available for the base and finish coats to match venue aesthetics. Pace adjustments align with International Tennis Federation (ITF) classifications, ranging from 3 (medium) to 4 (medium-fast) on the 1-5 scale, achieved by varying layer composition and texture for tailored speed and spin; the Grand Slam Court, used at the Australian Open, is rated Category 4. These surfaces target professional tournaments, training academies, and residential installations, where their low-maintenance profile—requiring only periodic sweeping and occasional resurfacing every 5 years—reduces operational costs. High UV resistance, demonstrated by minimal degradation (QSun DE <2 after 500 hours of exposure), ensures color and performance stability in outdoor environments. The Grand Slam Court and Tour Court have been deployed in high-profile events, such as the Australian Open (as of 2025), underscoring their reliability for elite competition.

Padel, Pickleball, and Multi-Sport Surfaces

GreenSet provides complete court systems, incorporating acrylic-based surfacing with resilient resin formulations and integrated cushioning layers to optimize play on both indoor and outdoor installations. These surfaces provide consistent ball bounce and player traction, incorporating shock-absorbing elements that reduce joint impact while maintaining the medium-fast pace preferred in professional . Designed for durability against environmental factors, the coatings adhere to standards set by the (FIP), as evidenced by their use in sanctioned events such as the Premier Padel series (including the 2025 NEWGIZA P2) and facilities like the . For , GreenSet offers scaled adaptations of its layering systems, tailored to the sport's smaller court dimensions (approximately 13.4 meters by 6.1 meters) and emphasizing ease of conversion from existing or multi-use areas. Key variants include the Tour Court, a versatile surface with moderate cushioning suitable for all skill levels, and the Eco Cushion option, which replaces traditional rubber with sustainable for enhanced shock absorption and environmental benefits. These installations prioritize quick setup—often achievable in days for community venues—facilitating portability through modular resurfacing techniques that minimize disruption. GreenSet entered the market in the mid-2010s, aligning with the sport's global surge, and has since supplied surfaces for academies and parks, including projects in and the such as (as of 2025). In multi-sport applications, GreenSet provides versatile, non-slip coatings engineered for uses, such as combined basketball-tennis courts or pathways, featuring wear-resistant formulas with siliceous additives for superior and longevity under mixed traffic. These surfaces support diverse activities, from racket to wheeled pursuits, with options certified for resistance (Euroclass BFL-s1) and ITF classifications for performance consistency. Notable implementations include basketball at the Pau Gasol Nike court and durable overlays for bike lanes and BMX tracks, as seen in the Paris 2024 Olympics venue. By the , GreenSet had broadened these projects, applying its technology to sustainable infrastructure in cities to promote active lifestyles beyond traditional .

Technical Features

Surface Composition

GreenSet acrylic surfaces are constructed using a base structure composed of high-quality emulsion resins as the primary , combined with specially selected siliceous for and , resistant pigments for coloration, and various additives to enhance performance. These components form a multi-layered applied over a stable sub-base such as , or wood, ensuring and longevity. The layer breakdown typically includes a primer or bonding coat for initial , followed by 2-3 filler or base coats to level the surface, 1-2 color coats incorporating pigments and sand for the playing texture, and a final finish or sealer coat for protection against wear. The total thickness of the acrylic overlay generally ranges from 2 to 4 mm for standard variants, though cushioned versions incorporate additional rubber particle layers, increasing the overall depth to over 6 mm. Key ingredients emphasize safety and environmental compatibility, with all formulations being water-based emulsions diluted using fresh potable , free of toxic substances like or , and featuring low volatile organic compound (VOC) emissions, often below 140 g/L or even zero in select coats. Additives include organic solvents in aqueous media to improve flow and bonding, while some systems incorporate high-density rubber particles in layers for enhanced shock absorption. The material evolution traces back to GreenSet's founding in 1970, when the initial acrylic formulations were developed using binders like and vinylic copolymers with silica aggregates, marking an early adoption of synthetic resin technology for sports surfaces. By the and beyond, the compositions shifted toward fully water-based systems, prioritizing eco-friendliness, reduced emissions, and non-toxic properties while maintaining durability for indoor and outdoor use.

Performance and Durability

GreenSet surfaces are engineered to deliver medium-paced play, typically classified under (ITF) categories 3 (medium) to 4 (medium-fast), offering a balanced speed that suits diverse playing styles from rallies to net approaches. This pace rating ensures controlled ball speed while maintaining responsiveness. The surfaces provide consistent bounce through their cushioned layers, which incorporate shock absorption features to minimize joint impact compared to rigid courts, promoting player endurance during extended matches. Additionally, the textured finish delivers high grip, facilitating effective spin control and predictable ball trajectories that enhance tactical play. In terms of durability, GreenSet surfaces are rated for a lifespan of 5 to 10 years under standard usage conditions, with resistance to fading, cracking, and wear from intensive play in both indoor and outdoor environments. They withstand heavy utilization typical of professional training facilities and tournaments, maintaining structural integrity over time with minimal degradation. Maintenance for GreenSet surfaces is straightforward and cost-effective, involving annual with mild detergents diluted in to remove debris and prevent buildup, followed by thorough rinsing. Resurfacing is generally required every 5 to 7 years for courts under heavy use to restore optimal . These surfaces undergo rigorous testing to meet ITF standards, including compliance for slip resistance typically in the medium category with a of of 0.56–0.70 in dry conditions to ensure player safety, and surface evenness with a maximum deviation of 6 mm for uniform play. Such certifications confirm their suitability for high-level competition while prioritizing longevity and reliability.

Professional Applications

Major Tournaments

GreenSet has played a prominent role in several high-profile professional tournaments, providing acrylic surfaces tailored for elite competition. The company's surfaces are selected for their consistency, durability, and ability to meet (ITF) standards, contributing to the playability of events on the ATP and WTA Tours. Over the years, GreenSet has coated courts for more than 600 tournaments worldwide, marking its debut in ATP events in the early and establishing a legacy in professional tennis infrastructure. The Australian Open adopted GreenSet as its official surface starting in 2020, replacing the previous Rebound Ace to provide a medium-fast playing experience across all 33 main courts at , including the iconic . This transition aimed to maintain the tournament's characteristic speed while enhancing player comfort and , with the surface rated as ITF Category 4 (medium fast). GreenSet's Court variant, featuring a cushioned acrylic layer, has been used consistently since, including for the 2025 edition, supporting high-intensity matches under Australian conditions. Beyond the Grand Slam, GreenSet serves as the official court surface for the Paris Masters, an ATP Masters 1000 indoor event, with implementations dating back to at least 2010 and continuing through recent editions, including 2025. The surface is customized for faster indoor play on modular boards, delivering a low-bounce, high-speed profile suited to the Arena's conditions. Similarly, the & Southern Open, another ATP and WTA Masters 1000 combined event, named GreenSet its official tennis court construction sponsor starting in 2023, utilizing the Grand Prix surface for its outdoor hardcourts in . GreenSet has also been integral to the Finals, building courts for the 2019 and 2020 editions at Madrid's and continuing for subsequent events, including the 2024 group stage in on GreenSet Tour surfaces and the 2025 Final 8 in . These installations highlight the company's expertise in large-scale, multi-court setups for team competitions. Throughout its history, GreenSet's custom implementations allow for event-specific adjustments, such as accelerated pace configurations for indoor tournaments like the , ensuring optimal performance without altering core material properties.

ITF and Player Usage

GreenSet surfaces are classified by the (ITF) as acrylic hardcourts, fitting within the organization's Court Pace Rating system that categorizes surfaces from 1 (slow) to 5 (fast). GreenSet offers variants across all five classifications, enabling customization for different play styles, though common professional installations often fall in the medium-slow (2) to medium-fast (4) range to balance speed and control. In professional , GreenSet has seen widespread adoption for its consistent performance, particularly in ITF-sanctioned events such as the World Tennis Tour and junior tournaments. The surface is installed at numerous ITF-recognized facilities, including those awarded One-Star and Two-Star status, ensuring compliance with global standards for competitive play. Players appreciate its reliability, which supports uniform ball bounce and footing across matches. Feedback from professionals highlights GreenSet's cushioning properties, which provide high shock absorption to protect joints and reduce injury risk during extended play. Variants like Court and EcoCushion incorporate layers such as liquid rubber or sustainable for enhanced impact mitigation, making it a preferred choice for ATP and WTA tours. Endorsements are evident in its use during ties, where pros benefit from the surface's player-friendly design. GreenSet complies with ITF regulatory standards for court colors, including the blue specifications required for Grand Slams like the , where it serves as the official surface, ensuring color uniformity and visibility for optimal play.

Sustainability and Innovation

Environmental Practices

GreenSet employs 100% water-based acrylic formulations in its court surfaces, which are non-toxic and contribute to reduced environmental impact during application and use. These water-based acrylics significantly lower (VOC) emissions by approximately 90% compared to traditional solvent-based alternatives, promoting safer installation processes and minimizing . The materials are also free from harmful substances such as , as verified through independent testing, ensuring compliance with stringent environmental standards. To address carbon footprint concerns, GreenSet participates in the Zero Carbon Footprint Challenge through its partnership with CO2 Revolution, focusing on projects to offset emissions associated with manufacturing and installations. These initiatives aim for carbon neutrality at major events by enhancing , which sequesters CO2 and supports broader ecological health. Its manufacturing facility holds ISO 14001 certification for environmental management, integrating systematic approaches to pollution prevention and resource efficiency. Additionally, GreenSet ensures compliance with the EU REACH regulation for chemical safety, restricting hazardous substances in its acrylic compositions.

Technological Developments

GreenSet's cushioning technologies represent a key area of , focusing on multi-layer systems designed to mitigate impact forces and enhance player safety. Introduced as part of the company's since its founding in , these systems employ layers with specialized fillings to provide shock absorption, particularly benefiting knee joints during play. The Grand Slam Court system exemplifies this approach, incorporating a liquid rubber layer within its multi-layered structure—typically consisting of four or more layers applied over an base—to deliver high levels of shock absorption while maintaining consistent bounce and durability. This configuration reduces injury risk by distributing impact forces across the surface, a feature refined through decades of iterative improvements in resin formulations and layering techniques. In more recent innovations, GreenSet has advanced its cushioning with the Eco-Cushion system, which integrates natural components in place of conventional rubber for superior shock absorption and extended surface lifespan. This development, highlighted in the company's expansions into and multi-sport applications over the past decade, emphasizes performance alongside material efficiency, allowing for frost-resistant and year-round usability. Additionally, the CoolCourt provides advanced cooling to keep courts at lower temperatures, enhancing player comfort and .

Company Overview

Leadership and Operations

GreenSet is jointly led by co-CEOs Javier Sánchez Vicario and Cánovas Llopis, who guide the company's strategic direction in the sports surfacing industry. Sánchez Vicario, a former professional who competed at the ATP level and reached the top 25 in doubles rankings, contributes deep expertise in performance and , having joined the company in 2000 and shaped its technical innovations. Cánovas Llopis, with a background in expanding court businesses, focuses on operational efficiency and growth initiatives following the 2023 merger with Padel Courts Deluxe. The company's operations are headquartered and primarily manufactured in facilities located in , , enabling over 50 years of in-house production since its founding in 1970. This centralized approach supports a robust designed for efficient global distribution, ensuring timely delivery of materials and equipment to international clients while maintaining throughout the production process. GreenSet employs a dedicated of 51-200 professionals as of 2025, with teams specializing in to innovate surface technologies, skilled crews for on-site deployments, and support staff handling client relations and post- services. The emphasizes B2B transactions, targeting professional tournaments, sports clubs, and facilities with customized surfacing solutions, alongside long-term service contracts that cover , maintenance, and resurfacing to ensure sustained performance and durability.

Global Reach

GreenSet is headquartered in , , at C/ Ganduxer 28, with additional operational locations across , including in the . The company maintains a presence in key international markets through offices in the United States, specifically in , , and dedicated operations in , supporting its activities in the and regions. GreenSet exports its court surfaces to more than 60 countries, achieving broad global coverage with a strong emphasis on as its primary market, alongside growing adoption in the —bolstered by its role as the official surface supplier for the Australian Open—and the . As of 2025, GreenSet has installed over 15,000 professional courts used in more than 600 tournaments and events worldwide, in addition to tens of thousands of residential and multi-sport facilities, bringing the total to exceed 60,000 courts across 50 to 60 countries. The company works with regional partners, such as GreenSet Australia, to facilitate local installations and adaptations suited to diverse climates and playing conditions. In terms of community impact, GreenSet contributes to youth development in emerging markets by supplying its Tour Court surface—designed for academies and training programs—to support accessible infrastructure globally, including charitable initiatives like Play 2 Help.

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