SARD
SARD Corporation is a prominent Japanese automotive tuning company and motorsport team based in Toyota, Aichi Prefecture, specializing in high-performance parts for Toyota vehicles and active participation in international racing competitions.[1] Established in 1985 by Shin Kato as an independent entity spun off from the racing division of Sigma Automotive—which was founded in 1972 to develop motorsport components—SARD, standing for Sigma Advanced Racing Development, quickly gained recognition for its engineering expertise in Japanese and global endurance racing.[2][1] The company's racing efforts have been particularly notable in the Super GT series, where it has fielded competitive Toyota and Lexus entries, culminating in the 2016 GT500 class championship victory with drivers Heikki Kovalainen and Kohei Hirate driving a Lexus RC F.[1] In endurance racing, SARD achieved two class wins at the 24 Hours of Le Mans in 1993 and 1994 with Toyota prototypes, the 93C-V in 1993 and the 94C-V in 1994, and came agonizingly close to an overall win in 1994 before mechanical issues intervened.[1][3] Beyond the track, SARD's product lineup includes aerodynamics enhancements like GT wings, exhaust systems, intake components, and suspension upgrades, all developed through real-world racing applications to improve vehicle performance, handling, and reliability for street and track use.[4] The company continues to operate as TGR Team SARD in partnership with Toyota Gazoo Racing, maintaining its legacy as a key innovator in Toyota motorsport tuning.[5]Company Background
Founding and Early Development
Sigma Automotive was founded in 1972 by Shin Kato, a former Toyota engineer, to develop motorsport-related parts and accessories while also operating as a racing team.[6][7] The company initially concentrated on producing racing components for Japanese automobiles, with an early emphasis on prototypes for endurance events. A key example was the Sigma MC73, a prototype chassis powered by a Mazda 12A 2-rotor Wankel engine displacing 2,292 cc and producing approximately 270 horsepower, which marked the debut of the first fully Japanese-built car and team at the 1973 24 Hours of Le Mans.[8][9] In 1985, Sigma Automotive's racing division separated to form an independent entity called Sigma Advanced Racing Development (SARD).[1][10] SARD quickly forged a primary partnership with Toyota, focusing on vehicle tuning and motorsport applications. During the late 1980s, the company achieved early milestones by engineering turbochargers and suspension systems customized for Toyota models, including adaptations for the Supra in Group A racing.[2][11][12]Headquarters and Key Personnel
SARD's headquarters are located at 50 Wakabayashi Higashimachi Kamisoto, Toyota City, Aichi Prefecture, Japan, a site occupied since the company's formal establishment in 1985 as a strategic choice for its close proximity to Toyota Motor Corporation's primary manufacturing and research facilities in the region.[13] The company operates as Kabushiki gaisha Sādo, a limited corporation specializing in motorsport tuning components, racing team management, and related automotive development.[13] Founded as Sigma Automotive in 1972 by Shin Kato, a former Toyota engineer who contributed to high-performance racing prototypes like the Toyota 7, SARD has maintained a strong focus on Toyota vehicle partnerships under Kato's ownership and leadership; he currently serves as chairman, with Takafumi Kondo as president.[6][14] The organization's structure includes dedicated engineering divisions for research and development of tuning parts and vehicles, alongside operations for racing team activities, supported by affiliated entities such as Sigma Shoji Co., Ltd. for parts distribution and SARD Kaihatsu for specialized development.[13]Products and Innovations
Automotive Tuning Components
SARD specializes in performance tuning components tailored for Toyota vehicles, leveraging motorsport-derived engineering to enhance engine output, handling, and aerodynamics for both street and track use. The company's product lineup includes upgraded fuel injection with high-capacity injectors, like the 840cc units for 3S-GTE and 2JZ-GTE engines in the MR2, Celica, and Supra, ensuring precise fuel delivery under high-load conditions. Intercoolers and cooling upgrades, including thermostats that lower opening temperatures for better heat management, further support these engines by reducing intake air temperatures and preventing thermal throttling during prolonged performance driving.[15][16] Suspension components from SARD emphasize adjustability and track-inspired damping, with offerings like the Showa Tuning x SARD Evolution Kiwami coilovers for the Toyota 86, providing customizable ride height and damping to optimize cornering stability and road feedback. Aerodynamic parts, developed using data from Super GT racing, include spoilers, front half spoilers, and diffusers that reduce drag and increase downforce; for instance, the GT1 Performance Aero kit for the GR Corolla and GR86 enhances airflow management while maintaining daily drivability. These elements contribute to improved high-speed stability without compromising everyday usability.[17][18] Exhaust systems and engine control units (ECUs) round out SARD's offerings, focusing on efficiency gains for power and throttle response. Titanium exhausts, such as the Ti-Z system for the A90 Supra, reduce weight and backpressure to liberate additional horsepower, while reprogrammable ECUs allow fine-tuning of ignition timing and fuel maps for boosted applications. A notable example is the SARD tuning package for the GR Supra, which integrates a larger turbocharger, exhaust upgrades, and ECU remapping to achieve 493 horsepower—a gain of 111 horsepower from the stock output—demonstrating the synergistic impact of these components on overall performance.[19][20] SARD's product evolution traces back to prototypes developed in the 1980s, following the company's reorganization in 1985 as a dedicated Toyota tuning specialist, with early innovations in turbo and fuel systems paving the way for modern kits like the comprehensive upgrade for the GR Supra. This progression reflects ongoing refinements informed by decades of racing collaboration with Toyota, transitioning from basic performance prototypes to integrated, high-output solutions that balance street legality and track capability.[21][6]Marine and Other Applications
In the 1980s, SARD initiated marine activities through the KSK Marine Project, which laid the groundwork for its diversification into watercraft development.[13] By the early 2000s, this evolved into the production of high-performance towing boats optimized for wakeboarding and watersports, leveraging SARD's engineering expertise in Toyota powertrains; production of the Cleaver series appears to have concluded after the mid-2000s with no recent models as of November 2025.[13][22] The flagship product line, the Cleaver series, debuted around 2003 with models like the SK-D21, featuring marinized versions of Toyota's 1UZ-FE 4.0-liter V8 engine originally from the Lexus LS400 (Celsior in Japan), tuned for marine use with outputs up to 300 horsepower.[22] These boats, measuring approximately 21 feet (6.4 meters) in length, incorporate shaft-driven propulsion and ballast systems to generate large, clean wakes suitable for competitive wakeboarding, achieving speeds exceeding 50 km/h while maintaining stability in varied water conditions.[23] SARD's marine adaptations draw from its automotive tuning heritage, particularly in engine marinization processes that enhance reliability and fuel efficiency for prolonged operation in saltwater environments.[22] The Cleaver boats have been prominently featured in Japanese wakeboard competitions and training facilities, such as those at Seize Seasons in Nishinomiya, where their durable Toyota-sourced engines—known for low maintenance and high torque—support repeated high-load towing sessions.[24] Later models, like the 2005 Cleaver SR, integrated features such as wake towers and optional ballast bags to further optimize wave shapes for professional athletes, contributing to SARD's reputation in domestic watersports events.[23] Production emphasized corrosion-resistant materials and direct-drive systems, allowing these vessels to compete effectively in events hosted by organizations like the Japan Wakeboard Association.[22] Beyond marine applications, SARD expanded into aviation in 2014 with the launch of its small aircraft division, focusing on research and development of lightweight, high-performance prototypes.[25] The company established an R&D base at Fukushima Sky Park in 2018, supporting projects like the sponsorship of Red Bull Air Race pilot Yoshihide Muroya, where SARD provided tuning expertise for aircraft components to improve speed and handling in competitive aerobatics; however, no public progress on initiatives like the targeted 2020 amphibious aircraft has been reported as of November 2025.[26] These efforts represent SARD's broader application of precision engineering beyond ground and water vehicles, targeting sustainable aviation innovations.[25]Motorsport Involvement
International Racing History
SARD's international racing history began with its inaugural entry at the 24 Hours of Le Mans in 1973, where the company, then known as Sigma Automotive Co., fielded the Sigma MC73 prototype powered by a Mazda 12A rotary engine. Driven by Tetsu Ikuzawa, Hiroshi Fushida, and Patrick Dal Bo, the car completed 79 laps before retiring due to clutch failure after 12 hours of racing.[27] This debut marked one of the earliest attempts by a Japanese team to compete in the prestigious endurance event, laying the groundwork for SARD's future global ambitions despite the mechanical setback. The company expanded its prototype racing efforts in 1989 by entering the World Sports-Prototype Championship as Toyota Team SARD, utilizing the purpose-built Toyota 89C-V Group C cars. This partnership with Toyota allowed SARD to contest international rounds, including the season-opening 480 km race at Suzuka, where the team debuted a 89C-V entry powered by Toyota's 3.5-liter V8 engine.[28] Although the season yielded no podiums, the campaign demonstrated SARD's growing expertise in high-level sports car prototypes and strengthened its ties with Toyota for subsequent endeavors. SARD continued its Le Mans involvement with prototype entries in 1993 and 1994. In 1993, the team fielded the Toyota 93C-V, powered by a twin-turbo 3.6-liter V8, which secured the Category 2 class victory and finished 5th overall after completing 359 laps, driven by Roland Ratzenberger, Mauro Martini, and Naoki Nagasaka. The following year, SARD entered the evolved Toyota 94C-V, achieving a strong 2nd place overall after 238 laps before retiring due to transmission failure just hours from the finish, with drivers Jeff Krosnoff, Alain Ferté, and David Brabham at the wheel. These results highlighted SARD's competitive potential in Group C racing and nearly delivered Toyota's first overall Le Mans win.[29][30] SARD returned to Le Mans in the mid-1990s with GT-focused entries adapted from Japanese domestic machinery, competing in the GT1 class amid the BPR Global GT Series' integration with the event. In 1995, the team fielded both the modified Toyota MR2-based MC8-R prototype, which retired early after 14 laps due to clutch issues, and the Supra GT LM, a JGTC-specification car that achieved a respectable 14th overall finish after completing 264 laps in challenging wet conditions. The following year, SARD campaigned an improved MC8-R, which completed 256 laps to finish 24th overall and 15th in GT1, while the Supra GT LM retired due to an accident after 205 laps. These campaigns highlighted SARD's ability to adapt production-derived vehicles for international endurance racing, though reliability challenges persisted.[31] Advancing into hybrid technology, SARD developed the Supra HV-R in 2007 as a technology demonstrator, integrating a 3UZ-FE V8 engine with electric motors and regenerative braking for all-wheel drive. Entered by Denso Team SARD at the 24 Hours of Tokachi, the hybrid prototype secured an outright victory, completing 616 laps—19 ahead of the runner-up—and marking the first win for a hybrid race car in a major endurance event.[32] This success underscored SARD's innovative contributions to hybrid powertrains, influencing broader motorsport electrification efforts. In a bid to re-enter prototype racing at the highest level, SARD partnered with Morand Racing in 2015 to form Team SARD-Morand for a full-season FIA World Endurance Championship campaign in the LMP2 class with Morgan EVO chassis equipped with SARD-badged Nissan VK45DE V8 engines. The program showed promise with competitive qualifying and top-five finishes in early races, but funding shortfalls from sponsor Kairos Technologies led to a reduction to a single car after missing the Silverstone round; the team continued the season, including participation at the 24 Hours of Le Mans where it finished 8th in LMP2.[33] Despite the challenges, the effort advanced SARD's hybrid technology development, building on prior innovations for potential future applications in endurance racing.Domestic Championships Participation
SARD entered Japan's All Japan Grand Touring Car Championship (JGTC) in 1994, debuting late in the season with a Toyota Supra in the GT1 class, which evolved into the GT500 category the following year. Under the banner of Toyota Team SARD, the team scaled up its involvement in 1995, establishing itself as a factory-supported outfit focused on developing high-performance Toyota vehicles for the premier class. This early participation laid the foundation for SARD's long-term commitment to domestic GT racing, leveraging its tuning expertise to refine chassis dynamics and powertrains suited to the series' demanding regulations.[34] The rebranding to Super GT in 2005 marked a significant evolution, with SARD partnering closely with Toyota Gazoo Racing (TGR) to field Lexus-badged entries, beginning with the SC430 in the GT500 class. This collaboration continued through subsequent models, including the RC F from 2014 and the LC500 from 2017, emphasizing advanced aerodynamic packages and hybrid power systems to optimize performance under the series' Balance of Performance rules. In 2016, drivers Heikki Kovalainen and Kohei Hirate exemplified this strategy in the RC F, securing the GT500 drivers' and teams' championships through consistent execution of aero-efficient setups and hybrid energy deployment.[35][36] For the 2025 Super GT season, TGR Team SARD continues with the GR Supra GT500, driven by Yuhi Sekiguchi and Sacha Fenestraz, adapting to intensified rival competition from Nissan and Honda entries while navigating ongoing regulatory adjustments such as updated homologation standards and power unit constraints. This iteration reflects SARD's strategic shift back to the Supra platform, prioritizing reliability and setup versatility in response to the series' evolving technical landscape.[37]Competition Results
JGTC Era (1994–2004)
SARD entered the All Japan Grand Touring Car Championship (JGTC) in 1994, initially competing in the GT1 class with a Toyota Supra, marking the beginning of its dedicated involvement in Japan's premier GT series. The team gradually built competitiveness through the decade, transitioning to full-season campaigns and achieving consistent results in the GT500 class after its introduction in 1995. By the late 1990s, SARD had established itself as a reliable Toyota partner, securing multiple podiums and challenging for titles with refined Supra variants optimized for the series' evolving regulations. The following table summarizes SARD's year-by-year performance in JGTC, highlighting key entries, results, and notable achievements. Data focuses on GT500 (or equivalent GT1/GT2 classes in early years), with team and drivers' standings where available.| Year | Class | Car | Key Drivers | Points | Final Position | Notable Events |
|---|---|---|---|---|---|---|
| 1994 | GT1 | Toyota Supra | Jeff Krosnoff (primary), Tom Kristensen (co-driver at Mine) | N/A | N/A | Debut entry for last two rounds at Sugo and Mine; no podiums, focused on development.[38] |
| 1995 | GT1 | Toyota Supra | Jeff Krosnoff, Erik Comas | 32 (team) | 6th (team) | Full season participation; best finish 3rd at Suzuka; Supra secured Toyota's first JGTC podium in the class. |
| 1996 | GT500 | Toyota Supra | Wayne Gardner, Naoki Nagasaka, Olivier Grouillard | N/A | Mid-pack | Rotating drivers for adaptation; no wins, but consistent finishes in top 10 at select rounds like Suzuka.[1] |
| 1997 | GT500 | Toyota Supra (DENSO) | Masami Kageyama, Tatsuya Tanigawa | 67 (drivers) | 2nd (drivers) | Two wins (Suzuka, Fuji); tied for title on points but lost on tiebreaker to TOM's; established SARD as Toyota frontrunner.[39] |
| 1998 | GT500 | Toyota Supra | Keiichi Tsuchiya, Tatsuya Tanigawa | 36 (drivers/team) | 6th (drivers), 7th (team) | Three podiums (3rd at Fuji, Motegi, Mine); strong qualifying showings, including pole at Sendai.[40] |
| 1999 | GT500 | Toyota Supra (DENSO) | Masami Kageyama, Tatsuya Tanigawa | N/A | 2nd (drivers) | Swept both Fuji rounds with wins; DNF at Suzuka finale cost title; multiple poles and fastest laps.[39] |
| 2000 | GT500 | Toyota Supra (DENSO) | Ralph Firman, Masahiko Kageyama | N/A | 22nd (drivers) | Challenging season with retirements; best results in mid-pack at Motegi and Suzuka. |
| 2001 | GT500 | Toyota Supra (DENSO) | Jeremie Dufour, Masahiko Kageyama | N/A | Top 10 | Improved reliability; podium at Fuji; focused on aero updates for Supra.[1] |
| 2002 | GT500 | Toyota Supra (DENSO) | Jeremie Dufour, Manabu Orido | N/A | Top 5 | Consistent top-5 finishes; win at Sugo; strong end to season. |
| 2003 | GT500 | Toyota Supra (DENSO) | Manabu Orido, Dominik Schwager | N/A | Top 5 | Multiple podiums, including 2nd at Fuji; Supra evolution emphasized twin-turbo power. |
| 2004 | GT500 | Toyota Supra (DENSO) | Jeremie Dufour, Andre Couto | N/A | Top 10 | Solid season with poles at Sepang and Tokachi; prepared for Super GT rebrand.[41] |
Super GT Era (2005–2025)
The Super GT era marked a significant evolution for SARD, transitioning from the JGTC's foundational years to a more internationalized series with enhanced technological regulations, including the introduction of optional hybrid powertrains in 2014. SARD continued its partnership with Toyota/Lexus, focusing on GT500-class competition and achieving consistent mid-to-upper grid contention through refined aerodynamics and engine tuning expertise. The team secured its first and only GT500 teams' championship in this period, alongside numerous podium finishes that underscored its adaptability to BoP-adjusted rules and tire management challenges.[42] SARD's vehicle lineup progressed in alignment with Lexus/Toyota's GT500 homologations, starting with the Lexus SC430 from 2005 to 2013, which featured a detuned 2UR-GSE V8 engine producing around 470 hp. This was followed by the Lexus RC F (2014–2021), initially offered as a non-hybrid variant to prioritize reliability over the era's new hybrid mandates, allowing SARD to leverage its tuning heritage for competitive straight-line speed. The Lexus LC500 (2022–2024) introduced further refinements under updated aero regulations, emphasizing downforce for high-speed circuits. In 2025, SARD debuted the Toyota GR Supra GT500, a new platform designed for enhanced chassis balance and compliance with the series' ongoing push toward sustainable fuels and electronic aids.[43] Notable achievements included the 2016 teams' title, clinched at Twin Ring Motegi with drivers Heikki Kovalainen and Kohei Hirate, marking Lexus's first GT500 crown in the RC F and highlighting SARD's success in non-hybrid configurations amid hybrid dominance by rivals. The team amassed multiple podiums across the era, such as second-place finishes in 2012 and 2016, and demonstrated adaptability to hybrid regulations by maintaining top-10 consistency without adopting hybrid tech until the series' full standardization in later years. These results established SARD as a reliable contender in a field dominated by factory-backed squads.[44][45] SARD's Super GT performances from 2005 onward are summarized in the following table, reflecting teams' standings in the GT500 class (positions and points sourced primarily from season-end results; 2016 and 2024 points verified separately for accuracy).| Year | Position | Points | Vehicle |
|---|---|---|---|
| 2005 | 13th | 21 | Lexus SC430 |
| 2006 | 14th | 13 | Lexus SC430 |
| 2007 | 13th | 37 | Lexus SC430 |
| 2008 | 15th | 29 | Lexus SC430 |
| 2009 | 13th | 27 | Lexus SC430 |
| 2010 | 12th | 26 | Lexus SC430 |
| 2011 | 7th | 61 | Lexus SC430 |
| 2012 | 3rd | 57 | Lexus SC430 |
| 2013 | 7th | 49 | Lexus SC430 |
| 2014 | 10th | 24 | Lexus RC F |
| 2015 | 12th | 23 | Lexus RC F |
| 2016 | 1st | 103 | Lexus RC F |
| 2017 | 6th | 44 | Lexus RC F |
| 2018 | 7th | 42 | Lexus RC F |
| 2019 | 5th | 44 | Lexus RC F |
| 2020 | 7th | 42 | Lexus RC F |
| 2021 | 11th | 34 | Lexus RC F |
| 2022 | 7th | 33 | Lexus LC500 |
| 2023 | 7th | 38 | Lexus LC500 |
| 2024 | 7th | 64 | Lexus LC500 |
| 2025 | 3rd* | 76 | Toyota GR Supra GT500 |