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Thomas & Betts

Thomas & Betts, now known as ABB Installation Products, is a global manufacturer of electrical installation products, including connectors, fittings, systems, and components designed to connect, protect, and manage the flow of in industrial, commercial, residential, and utility applications. Founded in 1898 by Robert M. Thomas and Hobart D. Betts in , the company initially focused on distributing rigid steel conduit to meet the growing demand for electrical infrastructure following the invention of the . Over its more than 125-year history, Thomas & Betts pioneered innovations such as the original Ty-Rap® cable tie in 1958, which revolutionized wire bundling and remains an industry standard, along with brands like Carlon for non-metallic enclosures, for metal boxes and fittings, and Emergi-Lite for emergency lighting. The company expanded globally, serving diverse sectors including transportation, healthcare, construction, and extreme environments from underground installations to space applications, while emphasizing safety, reliability, and digital integration for modern electrical systems. In 2012, ABB acquired Thomas & Betts for approximately $3.9 billion, integrating it into its portfolio to enhance offerings in power distribution and . This merger combined Thomas & Betts' expertise with ABB's broader technological capabilities, leading to the official rebranding as ABB Installation Products in October 2018 as part of ABB's strategy to unify its brands and streamline operations for greater market focus and customer value. Today, ABB Installation Products continues to innovate with over 200,000 products, maintaining local manufacturing commitments and recent investments in facilities, such as a new factory in 2025 and a plant expansion, to address rising demands for resilient electrical infrastructure amid global challenges like .

Overview

Company profile

Thomas & Betts was founded in 1898 by Robert M. Thomas and Hobart D. Betts, both graduates of , as a sales agency for in . The company evolved into a prominent designer, manufacturer, and marketer of connectors, fittings, systems, and related products serving electrical, , and industrial applications worldwide. A key innovation attributed to Thomas & Betts is the invention of the in 1958 by Maurus C. Logan, originally developed to secure wire harnesses. The device, marketed under the Ty-Rap brand, was in 1962 as U.S. 3,022,557 for a bundling and supporting strap. By 2011, prior to its acquisition by ABB in 2012, Thomas & Betts generated approximately $2.3 billion in annual revenue and maintained operations in more than 20 countries.

Current status under ABB

In 2012, ABB acquired Thomas & Betts for $3.9 billion, integrating it into its Products division to strengthen its position in the North American market. Following the acquisition, the company was rebranded as ABB Installation Products Inc. in 2018, with Thomas & Betts retained as a prominent heritage brand for its established product lines. Under ABB, Thomas & Betts contributes to the Products division's focus on low-voltage solutions, including enclosures, fittings, and components, which have helped establish ABB's market leadership in . This integration enhances ABB's offerings for managing electrical connections, , and , leveraging Thomas & Betts' legacy in innovative technologies. In June 2025, ABB expanded its enclosures portfolio through the acquisition of Bel Products Inc., a Canadian manufacturer of custom-built enclosures and housings, further bolstering the Installation Products division and building on Thomas & Betts' expertise in protective electrical solutions. This move supports growth in North American manufacturing capabilities amid rising demand from data centers and trends. Thomas & Betts products under ABB serve industrial, commercial, and utility sectors by providing reliable components for and protection. Emphasis is placed on with standards, such as UL listings for fittings and conduit systems, ensuring performance in demanding environments. Sustainability efforts include the use of recyclable materials in cable protection solutions, aligning with ABB's initiatives to reduce environmental impact.

History

Founding and early years (1898–1960s)

Thomas & Betts was founded in 1898 by Princeton University engineering graduates Robert M. Thomas and Hobart D. Betts, who established a sales agency in to capitalize on the burgeoning demand for electrical infrastructure following Thomas Edison's invention of the practical in 1879. The duo focused on selling rigid conduit to electrical distributors, addressing the need for protective piping in the rapidly expanding urban electrical networks of the era. This venture positioned the company at the forefront of the electrical industry's growth, as incandescent lighting transformed cities from gaslit environments to electrified ones. In 1905, Thomas and Betts formally incorporated their partnership as the Thomas and Betts Company in , solidifying their operations as a dedicated sales entity in the electrical goods sector. By , seeking to move beyond distribution, the company acquired the Standard Electric Fittings Company of , marking its entry into manufacturing with a focus on producing couplings and connectors essential for electrical installations. This acquisition allowed Thomas & Betts to control production of key components, enhancing quality and supply reliability amid rising demand for standardized fittings in building wiring systems. The year saw a significant reorganization when the original sales agency merged with the acquired fittings operations to form the Thomas & Betts Co., headquartered in , which centralized sales, engineering, and manufacturing under one entity. This merger expanded the product line to include bushings and locknuts, broadening the company's offerings in electrical raceway and hardware to meet the needs of an industrializing . The base facilitated efficient operations and proximity to major markets, supporting steady growth through the . A pivotal innovation emerged in the late 1950s when Thomas & Betts developed the cable tie under the Ty-Rap brand, initially designed for bundling wiring in to address the cumbersome manual tying methods used in assembly. Engineered by Maurus C. with a filed on June 24, 1958, and granted on February 20, 1962, the one-piece device with a locking barb revolutionized wire management by providing a quick, secure, and reusable solution that reduced installation time and improved safety in complex electrical harnesses. Further refinements led to production scaling by 1962, establishing it as a cornerstone product. To fuel such , the company went public in 1959 with an initial offering of 300,000 shares at $17.50 each, followed by a listing on the in 1962, which provided capital for ongoing innovation in the electrical sector.

Expansion and public era (1970s–1990s)

In 1968, the company underwent a significant rebranding, changing its name to Thomas & Betts Corporation to reflect its evolving scope beyond specialized electrical fittings into a broader array of products and markets. This period marked the onset of aggressive diversification, particularly in the and , as the firm introduced innovative grounding systems and surge protection devices to address growing demands in electrical safety and reliability. Concurrently, Thomas & Betts expanded into components, developing products such as the FLEXPAC termination system and sockets to support emerging and voice networks. These advancements built on the company's foundational expertise in fastening solutions, like the early , to establish leadership in interconnected electrical and electronic systems. International expansion accelerated during this era, beginning with the establishment of Thomas & Betts Limited in in the early to facilitate North American . By the 1980s, the company had solidified its European presence through facilities in , and a new manufacturing site in in 1983, alongside acquisitions like an 80% stake in Ouest Electronic Connecteurs for enhanced R&D capabilities. Sales offices in , including to serve the South Pacific region, were operational by the late 1980s, enabling the firm to tap into global demand for its diversified product lines. This outward growth transformed Thomas & Betts from a primarily U.S.-focused entity into a multinational operation with manufacturing and distribution networks spanning multiple continents. A pivotal moment came in 1992 with the acquisition of FL Industries Holdings, (operating as American Electric), which nearly doubled the company's revenue to over $1 billion and integrated complementary product lines in circuit protection, lighting, and transmission components. This deal, valued at approximately $432 million, positioned Thomas & Betts as North America's largest manufacturer of electrical basic wire and cable accessories. Following the merger, the headquarters relocated in 1993 from , to , the former base of American Electric, to centralize operations and leverage regional logistics advantages. The momentum continued into 1996 with two major deals: the $220.6 million purchase of Amerace Corporation, adding polymer insulators and underground power connectors under brands like Elastimold to bolster sector offerings, and the $560 million acquisition of Augat , which brought wiring devices and electronic connectors to strengthen positions in automotive and utilities markets. These strategic moves solidified Thomas & Betts' public-era stature as a diversified, high-growth leader in the electrical products industry.

Late growth and challenges (2000s–2011)

In 2000, Thomas & Betts divested its global electronics connectors business to for $750 million, a move that represented approximately 27% of the company's prior-year revenues and allowed it to refocus on core electrical products such as fittings, conduits, and fastening systems. The transaction proceeds were primarily used to reduce debt and repurchase shares, though the year ended with a net loss of $25.8 million on revenues of $1.76 billion, influenced by $223.9 million in special charges related to and inventory writedowns. This divestiture built on the portfolio foundation from acquisitions, including E.K. Campbell in 1995 for custom HVAC equipment and Catamount Systems for plastic components, which expanded product diversity but later prompted evaluations of non-core units. The early 2000s brought significant financial challenges, exacerbated by executive transitions and operational restructuring. In 2001, revenues declined 15% to $1.5 billion, resulting in a net loss of $146.4 million amid $110.2 million in restructuring charges; the company reduced its workforce from 14,000 to 10,000 employees and closed about one-third of its electrical manufacturing plants to streamline operations. instability marked this period, with chairman Clyde R. Moore resigning in August 2000 after a brief tenure, prompting former CEO T. Kevin Dunnigan to return as chairman and CEO; additionally, newly hired president and John R. Mayo departed after just three months. By late 2001, further divestitures included the American Electric and Dark-to-Light lighting product lines sold to Industries for $80 million, aiding cost-cutting efforts. In 2002, the company settled shareholder lawsuits for $46.5 million without admitting liability, following an investigation into accounting practices. From 2004 onward, Dominic J. Pileggi served as president and CEO, providing continuity through the mid-2000s recovery and into the late independent era. Under his leadership, the company shifted to a market-focused divisional structure in 2000, emphasizing industrial and utility sectors over cyclical markets. By 2007–2011, Thomas & Betts achieved steady revenue growth, reaching $2.3 billion in 2011—a 14.6% increase from 2010—driven primarily by organic sales in electrical segments and rising industrial demand, despite broader economic pressures from the 2008 recession that affected construction-related exposure. This period solidified operational efficiencies from earlier cost-cutting, positioning the company for strategic consolidation while navigating market volatility in housing and building sectors.

Products and innovations

Electrical fittings and connectivity

Thomas & Betts offers a comprehensive range of electrical fittings and solutions designed to protect wiring, ensure secure connections, and comply with standards such as the (). These products form the backbone of electrical infrastructure in , , and applications, providing durability in harsh environments including wet, corrosive, and hazardous locations. Rigid and flexible conduit systems from Thomas & Betts safeguard conductors from physical damage and environmental hazards. The rigid fittings lineup includes industry-standard Chase nipples for connecting conduit to boxes or enclosures, Erickson couplings for secure threadless connections, and liquidtight fittings that seal against moisture ingress in industrial settings. Flexible options, such as metallic liquid-tight conduits and associated fittings, enable routing in areas requiring movement or vibration resistance, with UL-listed designs for ordinary and hazardous locations. These systems support applications in power distribution and manufacturing, emphasizing easy installation and long-term reliability. In 2025, innovations include expanded T&B Liquidtight Systems fittings for 5-inch and 6-inch sizes, offering lightweight construction for easier installation in larger conduit applications. Connectors and terminations provide robust terminations for power cables, ensuring low-resistance connections and grounding integrity. Compression lugs, including the Color-Keyed series for copper conductors and Spec-Kon for aluminum/copper, feature precision dies for circumferential compression, meeting UL 486A/B standards and requirements for high-conductivity terminations. Taps, splices, and grounding products, such as narrow-tongue lugs and range-taking connectors, facilitate branching and in and installations, with oxide-inhibiting coatings to prevent . These components are engineered for confined spaces and elevated temperatures up to 90°C. Boxes and enclosures house electrical devices while maintaining code-compliant wiring pathways. Steel City metallic boxes, constructed from zinc-galvanized steel or , offer rugged protection for outlet and device installations in commercial rough-in work, with features like tapered threads for watertight seals and options for or applications. Carlon non-metallic boxes, made from PVC, provide resistance and lightweight installation for indoor and outdoor use, including weatherproof covers that meet NEMA ratings for exposed locations. These enclosures accommodate various configurations and support low-voltage systems in building infrastructures. Surge protection devices mitigate transient voltage spikes in low-voltage circuits, protecting sensitive equipment in utilities and data centers. The THOMESURGE series offers Type 1 protective devices (SPDs) for service entrances, with high discharge capacities up to 36kA per and UL 1449 . DIN rail-mounted SPDs and the Surgitron III line provide Type 2 for subpanels, featuring individual fusing and connection to loads for continuous operation. These devices integrate seamlessly with Thomas & Betts solutions to enhance system resilience. The evolution of Thomas & Betts' electrical fittings traces back to the early , when the company introduced insulating bushings and conduit accessories amid the rise of urban . By the , innovations like threaded bushings for rigid conduit protection became staples, evolving into modern UL-listed systems that serve diverse sectors including and wiring. This progression reflects over a century of leadership in standards-setting products like and Erickson fittings.

Tools and fastening systems

Thomas & Betts offers a comprehensive range of mechanical and tools designed for electrical and applications, emphasizing durability, precision, and user safety. These tools include manual and hydraulic crimping devices, cutting instruments, and compression systems that facilitate secure wire termination and . Complementing these are fastening systems such as cable ties, clamps, and support hardware, which ensure reliable bundling and positioning of wires and conduits in demanding environments. Central to Thomas & Betts' fastening portfolio are the Ty-Rap nylon cable ties, first developed in 1958 to address the challenge of bundling wiring harnesses in aircraft, where traditional methods using cord and knots were inefficient and prone to failure. Patented that year by engineer Maurus C. Logan, the Ty-Rap design features a one-piece nylon 6/6 construction with a stainless steel locking barb, providing a secure, tamper-evident hold with tensile strengths up to 120 pounds. Today, Ty-Rap ties include high-performance variants engineered for harsh environments, such as UV-stabilized models for outdoor exposure, heat-resistant options enduring temperatures from -40°F to 195°F, and flame-retardant grades meeting UL 94V-0 standards. Stainless steel iterations offer corrosion resistance in chemical or marine settings, while bundling accessories like identification ties, clamps, bases, and harnessing aids enhance organization and installation speed. Hydraulic and manual tools from Thomas & Betts support efficient wire , including crimpers like the TBM14M 14-ton hydraulic model, which uses color-keyed dies to create hexagonal crimps on copper lugs and terminals up to 750 kcmil. These tools feature ergonomic handles and two-stage pumps for rapid advancement, reducing operator fatigue during high-volume installations. Cutting devices, such as the 364RF cable cutter, handle copper or aluminum conductors up to 500 kcmil with precision blades made from AISI 4140 , ensuring clean cuts without deformation. Compression dies compatible with these tools allow for standardized terminations on splices and taps, meeting UL and military specifications for reliability. Fastening hardware includes robust clamps, hangers, and systems for cable support in construction and utilities. Superstrut metal framing channels, combined with one-piece clamps, secure , rigid conduit, and cables ranging from 1/2-inch to 4-inch diameters, providing vibration-resistant mounting in overhead or wall applications. Cushioned clamps and pipe hangers minimize noise and shock in fluid and electrical systems, while universal clamps like the 703 series accommodate multiple pipe sizes with electrogalvanized for protection. These components integrate with automatic and semi-automatic tools for high-volume setups, streamlining assembly in industrial settings. In sectors like and , Thomas & Betts' tools and systems prioritize safety and operational efficiency; for instance, ergonomic compression tools and Ty-Rap ties are deployed in solar PV installations and wind farms to withstand while ensuring secure grounding and bundling that complies with standards. In environments, these products support rapid wire harnessing in and machinery, reducing downtime through reliable, low-maintenance fastening that enhances system longevity.

Acquisitions and divestitures

Key pre-ABB acquisitions

Thomas & Betts marked its entry into manufacturing in 1912 by acquiring the Standard Electric Fittings Company of , which introduced early production of electrical connectors and fittings to the company's portfolio previously focused on sales agency services. A pivotal expansion occurred in 1992 with the acquisition of FL Industries Holdings, Inc., operating as American Electric, a manufacturer of electrical basic wire devices, which added annual revenues of nearly $500 million and incorporated circuit breakers, lighting controls, and related accessories into Thomas & Betts' offerings. In 1996, Thomas & Betts acquired Amerace Corporation for $220.6 million, gaining expertise in polymer-based Elastimold connectors and insulators designed for high-voltage utility applications, thereby enhancing its capabilities in underground power distribution systems. That same year, the company completed a $560 million stock-swap acquisition of Augat Inc., integrating wiring devices, electronic connectors, and automotive interconnection products that served communications, computing, and vehicle markets, elevating Thomas & Betts to one of the top U.S. connector manufacturers. During the mid-1990s, additional acquisitions included E.K. Campbell Company in 1995, which provided custom HVAC heating and cooling equipment later divested, and Catamount Industries, also in 1995, adding plastic cable ties and nylon fastening components to the product lineup. These pre-2012 acquisitions strategically diversified Thomas & Betts from its core electrical fittings into broader electrical and electronic solutions, including utilities, automotive, and industrial segments, while expanding its global manufacturing footprint and market presence in and beyond.

Post-2012 transactions

Following ABB's acquisition of Thomas & Betts in 2012, the company undertook several strategic divestitures to streamline its portfolio and concentrate on core and segments. In 2014, ABB announced the sale of Thomas & Betts' HVAC business, which included the Reznor brand of heating and ventilation products, to Nortek Inc. for $260 million in an all-cash transaction. The deal closed in May 2014, with ABB citing limited synergies between the HVAC operations and its primary power and offerings as the rationale for the divestiture. This move allowed ABB to redirect resources toward more aligned electrical connectivity and infrastructure solutions. In June 2014, ABB further refined its holdings by agreeing to sell Thomas & Betts' Meyer Steel Structures business—focused on poles and transmission structures—to Inc. for $600 million. The transaction, an all-cash deal, was completed in August 2014 following regulatory approvals. Like the HVAC sale, this divestiture targeted non-core assets to enhance focus on products, generating significant proceeds that supported ABB's broader post-acquisition. On the expansion front, ABB acquired Bel Products Inc., a Canadian manufacturer of commercial, industrial, and custom enclosures, in June 2025. This purchase bolstered ABB's enclosures portfolio within its Installation Products division, which incorporates Thomas & Betts brands, by enhancing capabilities in North American markets driven by and infrastructure growth. The acquisition indirectly strengthened Thomas & Betts' legacy offerings in electrical protection and connectivity without disclosed financial terms. In December 2024, ABB acquired Solutions Industry & Building (SIB), a manufacturer of premium cable glands and electrical protection products, expanding the Installation Products portfolio of cable protection solutions for sectors including , , and OEM markets across , the , and . The deal added nearly 100 employees and complemented existing brands like and Adaptaflex, with financial terms undisclosed. In March 2025, ABB completed the acquisition of ' Wiring Accessories business in , which generated over $150 million in revenue in 2024, adding wiring accessories, smart home systems, smart door locks, and products to its offerings. This strengthened ABB's position in the Chinese market for low-voltage installation products aligned with Thomas & Betts' expertise. These post-2012 transactions collectively enabled ABB to divest non-synergistic segments like HVAC and steel structures, yielding over $860 million in proceeds and sharpening the emphasis on high-growth electrification solutions integral to Thomas & Betts' heritage.

Operations and corporate affairs

Global facilities and workforce

Thomas & Betts, now operating as ABB Installation Products, has its North American headquarters in , established in 1993 following the acquisition of American Electric. This facility serves as the central hub for the division's operations, including research, development, and administrative functions. The company's global footprint spans over 20 facilities across multiple countries, with a strong emphasis on production in the United States for high-volume electrical fittings and components. Key sites include seven plants in , primarily in such as , focused on wire and cable management products; operations in for regional assembly; a manufacturing presence in the , including a new earthing and facility opened in 2025; and facilities in supporting Asian markets. These sites enable localized production to meet international demand while optimizing . Prior to its acquisition by ABB, Thomas & Betts employed approximately 9,400 people worldwide, with a focus on skilled workers in , , and assembly lines. As part of ABB, these operations now contribute to the parent company's global workforce of around 110,000 employees, maintaining specialized roles in manufacturing and innovation within the Installation Products division. The for Thomas & Betts products is vertically integrated, encompassing in-house production of conduits, tools, and fastening systems to ensure and efficiency. Sustainability initiatives include efforts to reduce the in logistics through optimized transportation and supplier collaborations, aligning with ABB's broader goal of cutting Scope 3 emissions by 25 percent by 2030 from a 2022 baseline.

Leadership and governance

Thomas & Betts was founded in 1898 by Robert M. Thomas and Hobart D. Betts, two graduates who initially focused on selling electrical conduit fittings to distributors in . As the company grew into a major manufacturer of electrical components, leadership transitioned through several key figures who oversaw expansions in product lines and international operations. In 1974, David Parkinson succeeded as CEO, emphasizing electronic product development amid increasing demand for advanced electrical solutions. By the 1990s, the company adopted a more structured executive framework to support aggressive acquisitions and market diversification. Clyde R. Moore was appointed and in 1994, drawing on his prior role leading the electrical division, before ascending to CEO in 1997 while Kevin L. Dunnigan retained the chairmanship. Dunnigan returned as CEO in 2000 following Moore's resignation, aiming to restore investor confidence through strategic refocusing on core electrical products. Under these leaders, Thomas & Betts maintained a comprising industry executives and financial experts, which approved major initiatives like the 1997 acquisitions totaling $62 million to bolster its portfolio in connectors and fastening systems. Charles (Chuck) Treadway joined as president and chief operating officer in 2011 and became CEO in 2012, guiding the company through its pivotal acquisition by ABB Group for $3.9 billion that year. At the time of the deal, Dominic J. Pileggi served as chairman and CEO, facilitating a smooth transition where the executive team integrated into ABB's structure to drive the new Installation Products business unit. Post-acquisition, Thomas & Betts operated as a under ABB's business area, aligning with ABB's global framework, which includes a board of directors overseeing strategic direction and an executive committee managing operational performance. As of 2025, ABB Installation Products—formerly Thomas & Betts—is led by Khalid Mandri, who reports to the Electrification business area and focuses on sustainable growth, enhancements, and in electrical solutions. This integrated ensures compliance with ABB's ethical standards, risk management policies, and commitments, as outlined in the company's annual integrated reports.

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