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Caulk

Caulk is a flexible material used to joints, seams, and gaps in structures and to prevent the of air, , dust, and sound, commonly applied in building construction around windows, doors, siding, and where openings are less than one-quarter inch wide. It functions as a barrier against environmental elements, inhibiting rainwater intrusion at interfaces such as wall cladding, units, and utility penetrations, while allowing for movement due to or settling. The use of caulk-like sealants dates back to ancient times, when natural materials such as , , , and clay slurries were employed to waterproof joints in and ships, though these early versions lacked flexibility and required frequent reapplication due to poor weather resistance. In the , modern development accelerated with the introduction of hot-poured rubberized bituminous sealants for joints, followed by sealants in the 1950s for bridge applications, marking a shift to synthetic polymers that offered greater durability and ease of installation. By the mid-20th century, prior to 1950, oil- and resin-based caulks dominated building joints, but post-1950 innovations in synthetic rubber-based sealants expanded their role in both and new . Contemporary caulks are primarily categorized into four synthetic polymer types: silicone, which excels on non-porous surfaces like and metal; polyurethane, suitable for porous substrates with strong ; latex acrylic, valued for its water-based ease of use but prone to higher shrinkage; and solvent-borne block copolymers, often used in specialized high-performance applications. These materials meet standards like ASTM C 920 for and , with service lives typically under 20 years, necessitating periodic replacement to maintain effectiveness. In addition to residential and commercial building sealing, caulks are applied in pavement repair, marine environments, and even to address fuel-resistant needs, always in conjunction with proper and drainage to avoid long-term failures.

Definition and Fundamentals

Definition and Purpose

Caulk is a flexible, , typically provided in paste or tube form, designed to fill joints, seams, and cracks in buildings, vehicles, and other structures to create a durable barrier against environmental elements. This material bonds to adjacent surfaces while maintaining elasticity, allowing it to adapt to minor structural shifts without compromising the . The primary purposes of caulk include waterproofing to prevent moisture infiltration, air sealing to reduce drafts and energy loss, soundproofing by blocking acoustic leaks through gaps, and providing an aesthetic finish that smooths and conceals joints for a polished appearance. These functions are essential in construction and maintenance applications, where caulk helps extend the lifespan of materials by mitigating exposure to water, air, dust, and noise. Caulk differs from related materials such as , which is a rigid, non-flexible filler primarily used for patching small holes in wood or securing in frames, and , a cement-based structural employed in to bricks or stones and support loads. In contrast, caulk prioritizes sealing over rigidity, making it unsuitable for structural bonding but ideal for dynamic joints. At its core, caulk functions through strong to surfaces combined with elastomeric properties that enable it to stretch and compress, accommodating joint movements like and contraction caused by temperature fluctuations. This flexibility ensures the remains intact over time, preventing leaks or failures that rigid materials might experience under similar stresses.

Composition and Properties

Caulk is primarily composed of base polymers such as acrylics and silicones, which provide the foundational structure for flexibility and . These polymers are blended with fillers like , , clays, and to enhance body, reduce cost, and improve mechanical stability, typically comprising 50-60% of the formulation. Plasticizers, including , , and fatty acids, are added at levels of 5-10% to maintain elasticity and prevent cracking, while solvents such as spirits or (20-25%) aid in application and initial flow. Key physical properties of caulk include viscosity ranging from 80,000 to 400,000 mPas, which ensures extrudability from tubes or guns without excessive sagging. Elasticity is characterized by elongation at break typically between 200% and 800%, allowing the material to accommodate joint movements up to ±25% without failure, as measured by standards like ASTM D412. Tensile strength generally reaches up to 1 MPa (approximately 145 psi), providing sufficient cohesion for gap-filling. Durability encompasses resistance to UV radiation, moisture ingress, and temperature extremes from -40°C to 150°C, enabling performance in outdoor environments without significant degradation. Chemically, caulk exhibits curing mechanisms that vary by formulation, such as solvent or water evaporation for initial setting and moisture-curing for full hardening, which crosslinks polymers into a durable matrix. Adhesion properties promote strong bonding to substrates including wood, metal, and glass through surface wetting and chemical interactions, often tested under ASTM C1135 for tensile adhesion. Shelf life for unopened caulk typically spans 12 to 18 months, influenced by the stability of polymers and additives against premature curing or separation. Proper storage in cool, dry conditions between 5°C and 25°C prevents exposure to or fluctuations that could degrade performance.

History and Development

Early Historical Uses

Ancient civilizations relied on natural substances to create watertight seals in construction and maritime applications. Around 3000 BCE, the ancient Egyptians employed pitch, resin, and bitumen to seal the seams of wooden plank boats, preventing water leakage and enabling reliable Nile navigation and trade. Bitumen, sourced from natural deposits, was particularly valued for its adhesive and waterproofing properties in shipbuilding. These materials were also applied in tomb construction to seal joints and protect interiors from moisture, contributing to the longevity of burial structures. Additionally, beeswax and animal fats were used in sealing contexts, such as coating surfaces and in mummification to preserve and seal remains within tombs. During the medieval period, caulk-like materials evolved with regional techniques in and . utilized —tarred fibers—to fill and seal the overlapping seams of their clinker-built longships, enhancing durability during voyages. This method ensured the vessels remained watertight under the stresses of open seas. In parallel, builders applied lime-based mortars to fill gaps in stone and , such as in cathedrals and fortifications, where the mixture of slaked , , and water provided a flexible yet binding seal against weather infiltration. By the colonial era, particularly in 18th-century American shipyards, continued as a staple for caulking hull planks, drawing from traditions to support trade and naval efforts. The advent of early industrial materials marked a shift toward more specialized sealants in the . putty, a blend of boiled and whiting (ground ), emerged as a common choice for glazing in , where it secured panes in sashes while forming a weather-resistant barrier. This was applied by hand, allowed to cure, and painted over for added protection, reflecting the era's emphasis on ornate yet functional building practices. Despite their effectiveness in static or low-movement applications, early caulking materials like , , lime mortars, and linseed oil putty generally lacked elasticity, often resulting in cracking when exposed to structural shifts, , or prolonged in dynamic joints.

Evolution of Modern Formulations

In the early , the development of synthetic polymer-based sealants marked a pivotal shift toward modern caulk formulations, beginning in the 1930s with early synthetic polymers such as acrylics, followed by in 1937, valued for their waterproofing and weather-resistant properties. These materials, often oil-based and mixed with fillers like , provided greater flexibility and adhesion compared to natural predecessors, finding early applications in and the burgeoning where sealing gaps in vehicle bodies was essential for durability. In the , hot-poured rubberized bituminous sealants were introduced for joints, bridging early oil-based materials and later synthetics. The post-World War II housing boom in the late and further propelled innovations, as surging demand for affordable, efficient building materials encouraged the adaptation of emulsion technologies. Although initially prominent in paints, latex emulsions transitioned to caulking by the , with DAP pioneering latex caulking compounds in 1964 and introducing acrylic latex caulk in 1970 that offered paintability, low odor, and ease of cleanup, addressing the needs of rapid residential . A major breakthrough occurred in the 1950s with the advent of silicone caulks, patented by J. F. Hyde at in the early part of the decade for their exceptional flexibility and resistance to temperature extremes. This one-component elastomeric sealant, commercialized as an acetoxy formulation by 1958, revolutionized high-movement joint sealing in buildings and industrial settings. By the , polyurethane sealants emerged as a robust alternative, leveraging advancements to deliver high tensile strength and elasticity ideal for demanding industrial uses, such as heavy-duty joints subject to vibration and expansion. The 1970s oil crisis profoundly shaped caulk evolution by exposing vulnerabilities in , leading to updated building codes that prioritized airtight envelopes to enhance . This regulatory push accelerated the transition from rigid, oil-based fillers to flexible synthetic sealants, which better accommodated building movements while preventing air infiltration and heat loss. Entering the , environmental regulations have driven the rise of low-VOC formulations, with water-based caulks gaining traction since the early to meet EPA guidelines and standards like Green Seal GS-36, minimizing indoor air pollutants while maintaining performance. Complementing this, additives—such as graphene oxide, nanoclay, and —have been integrated into sealants since the 2010s, enhancing durability, water repellency, and mechanical strength, particularly for and facade protection against .

Types of Caulk

Acrylic Latex

Acrylic caulk is formulated as a water-based of acrylic polymers combined with binders and fillers such as to enhance body and durability. This composition allows it to through the of , typically forming a skin within 30 to 60 minutes and achieving initial in 24 to 48 hours, depending on and temperature. Key characteristics include its paintability, enabling overcoating with most latex paints shortly after application, along with low odor and (VOC) emissions for indoor use. It offers easy cleanup with and before curing and provides moderate flexibility, with elongation at break typically ranging from 250% to 600%, allowing it to accommodate minor joint movements. is strong to porous surfaces like , , and due to its water-based nature, making it suitable for non-structural sealing. Common applications focus on interior residential settings, such as sealing , windows, and , where its user-friendly properties support do-it-yourself (DIY) projects. It is cost-effective, with tubes typically priced between $4 and $10 as of 2025, providing an economical option for general household maintenance. Limitations arise in environments with constant moisture exposure, where it may degrade or promote growth, and in exterior applications subject to UV radiation, as it lacks the long-term weather resistance of specialized sealants.

Butyl Rubber

Butyl rubber caulk is formulated from a base, primarily polyisobutylene, blended with tackifiers to enhance and flexibility. This composition results in a non-drying material that remains pliable indefinitely, without undergoing a full cure process, allowing for ongoing adjustability in seals. Key characteristics of butyl rubber caulk include excellent resistance to (UV) radiation and , enabling long-term durability in outdoor exposures. It exhibits high to metals and , forming reliable bonds that withstand environmental stresses. These properties make it suitable for application in tapes or pre-formed seals, such as those used on RV roofs and gutters, where flexibility prevents cracking under movement. In terms of performance, caulk demonstrates exceptional impermeability to gases, contributing to effective air and moisture barriers. It operates reliably across a temperature range of -50°C to 100°C, maintaining elasticity without hardening or becoming brittle. This contrasts with caulk, which relies on evaporative curing for interior use and lacks the same permanent flexibility for exterior harsh conditions. Common applications include sealing automotive windshields, where its adhesion ensures a durable, weatherproof , and metal , providing watertight protection against leaks in building exteriors. However, drawbacks encompass its messiness during application due to a stringy and non-paintability, limiting aesthetic integration in visible areas. Unlike caulk, which forms a rigid bond upon curing, butyl rubber's non-curing nature supports adjustability but requires careful handling to avoid residue. Hybrids combining butyl rubber with acrylics offer modified paintability for specialized needs.

Polyurethane

Polyurethane caulk is formulated from isocyanate-based polymers, typically as one-part systems that cure upon reaction with atmospheric moisture to form an elastomeric . The formulation often includes polyols and catalysts to control reaction rates and final properties. Key characteristics of polyurethane caulk include strong to various substrates, with tensile strength exceeding 2 , and in dynamic joints subject to movement. Curing typically occurs within 24 hours for initial set, though full cure may take longer depending on environmental conditions. Common uses for polyurethane caulk include sealing construction joints in concrete structures, where its adhesion and flexibility enhance weatherproofing. It is also employed in marine applications, such as deck sealing, due to its resistance to water and flexibility in harsh environments. Limitations of polyurethane caulk involve sensitivity to excess moisture during application, which can lead to uneven curing or bubbling if not managed correctly.

Silicone

Silicone caulk is formulated primarily from polymers, specifically (PDMS), which serves as the base in hydroxy-terminated form to enable moisture-curing reactions. Cross-linking agents, such as acetoxy silanes (e.g., methyltriacetoxysilane) for acetoxy-cure variants or alkoxy and silanes for neutral-cure types, facilitate the formation of durable Si-O-Si bonds upon exposure to atmospheric moisture. These one-part systems are designed for room-temperature (RTV), with acetoxy formulations curing faster but releasing acetic acid as a , while neutral-cure options produce less reactive alcohols or ketoximes. Additional components like fillers and organotin catalysts enhance viscosity, reinforcement, and cure speed. Key characteristics of silicone caulk include exceptional water repellency, demonstrated by a angle exceeding 100°, which prevents moisture ingress in humid environments. It offers high flexibility with at break typically over 500%, allowing it to accommodate movements without cracking. stability spans from -60°C to 200°C, maintaining performance in extreme conditions, while its hydrophobic nature and optional additives provide inherent resistance. Silicone caulk is widely used in moisture-prone areas such as bathrooms, kitchens, around windows, and on exterior siding to create waterproof seals. It is available in clear formulations for unobtrusive applications or in various colors to match surrounding surfaces for aesthetic integration. Despite its advantages, silicone caulk is not paintable due to its low , which repels most paints and coatings. Acetoxy-cure variants may emit a strong acetic acid during curing, resembling , which can be off-putting in enclosed spaces.

Hybrid and Specialty Types

Hybrid caulks, often based on silyl-terminated polyether (MS polymer) formulations, combine the flexibility and weather resistance of with the adhesion and paintability of , offering enhanced strength and versatility for demanding applications. Developed in the late and commercialized widely by manufacturers like in the 1990s, these hybrid s provide isocyanate-free, neutral-curing options that cure without odor or shrinkage, making them suitable for interior and exterior use. For example, 's PRO-MS 50 is a low-modulus, solvent-free MS polymer known for its color stability and compatibility with a wide range of substrates. Specialty caulks address niche requirements beyond standard sealing. Fire-rated intumescent caulks expand when exposed to heat to gaps, achieving ratings of 2 to 4 hours as tested under ASTM E814 standards for penetrations in walls and floors. Products like Fire Barrier Sealant CP 25WB+ and Metacaulk 1000 demonstrate this capability in multi-hour assemblies, also providing sound attenuation up to STC 62. Clear sealants, typically -based, maintain optical transparency for glass-to-glass or glass-to-metal joints in architectural glazing and enclosures, with formulations like CRL Water Clear ensuring non-yellowing durability. Eco-friendly variants incorporate bio-based polymers, such as soy-derived compounds introduced in the , to reduce reliance on ; for instance, Ag-Tite soy-based offers zero emissions and effective moisture barriers for agricultural and building uses. These hybrid and specialty caulks exhibit balanced performance traits, including low volatile organic compound (VOC) emissions below 50 g/L to meet 2025 green building standards like those in California's Title 24, minimizing indoor air pollution. Antimicrobial additives further enhance suitability for healthcare settings by inhibiting bacterial growth on surfaces like countertops and fixtures; Sika's hygienic sealants and DAP Kwik Seal Plus with Microban technology are formulated for hospitals and cleanrooms to prevent mold and infection spread. Emerging trends include self- caulks incorporating microcapsules that release agents upon , with accelerating since 2020 to extend lifespan in dynamic environments. For example, polysulfide-based s embedded with microcapsules achieve robust crack repair through dynamic bonds, demonstrating improved mechanical recovery in recent studies.

Applications

and Building Sealing

In and building sealing, caulk plays a critical role in maintaining the integrity of residential and commercial structures by filling joints and gaps to prevent air and water infiltration. Primary applications include sealing expansion joints in walls and floors, which accommodate structural movement due to and contraction, as well as around windows and doors to block water ingress. These practices align with requirements in the International Building Code (IBC), which mandates weather-resistant barriers and sealing for exterior walls to ensure protection against moisture penetration. Specific scenarios where caulk is essential involve addressing gaps in exterior siding to create a continuous barrier, sealing joints between and trim in areas prone to movement such as corners or baseboards, and applying it around roofing flashings to prevent leaks at roof-to-wall transitions. For deeper joints exceeding 1/2 inch, backer rods—typically closed-cell —are integrated to provide support, control depth, and ensure proper on only two sides, optimizing performance and reducing material waste. In energy-efficient homes, caulk is commonly used to seal HVAC penetrations through walls and floors, minimizing air leakage and contributing to overall thermal performance. Similarly, in high-rise buildings, it is applied at curtain wall joints, including around glass panels and frame connections, to maintain airtight and watertight envelopes against wind-driven rain and pressure differentials. Compliance with ensures sealants meet classifications by type (single- or multi-component), grade (pourable or non-sag), class (movement capability, e.g., 25% or 50%), and use (e.g., general weatherproofing or traffic-bearing), guaranteeing durability in these demanding applications.

Industrial and Specialized Uses

In the automotive sector, caulk sealants, particularly polyurethane-based formulations, are essential for bonding windshields to vehicle frames, providing structural integrity and enabling rapid curing to meet (OEM) specifications from companies like and . These sealants also seal body panels and underbody components to mitigate (NVH), with acoustic variants like those from and Sika filling gaps between metal sheets to reduce sound transmission into the cabin. For instance, 's Dynatron Auto Seam Sealer adheres to painted or bare surfaces, drying quickly to support efficiency while maintaining flexibility under dynamic stresses. Marine and aerospace applications demand caulk sealants with exceptional durability against environmental extremes, such as vibration-resistant silicones that seal boat hulls and aircraft fuselages. In marine contexts, Marine Grade Silicone Sealant resists saltwater and UV exposure above the waterline, ensuring watertight bonds for decks and portholes, while polyurethane options like Sikaflex-295UV bond acrylic windows and hatches with high elasticity to accommodate hull flexing. In aerospace, MIL-spec silicones meeting standards like MIL-A-46146B provide high tensile strength (up to 7.75 ) and temperature resistance (up to 316°C) for fuselage seams and fuel tank sealing, withstanding jet fuel, vibration, and low outgassing in vacuum conditions. Industrial uses extend caulk sealants to machinery joints, HVAC systems, and cleanrooms, where they prevent leaks and in demanding operational environments. Silicone-based sealants seal HVAC ducts and units, offering acetoxy-cure formulations like Dow's Dowsil HVAC/R that cure at and resist fluctuations from -40°C to 150°C. In cleanrooms and , FDA-approved food-grade silicones, such as Momentive RTV102, comply with 21 CFR 177.2600 for incidental contact, forming resilient in equipment joints to maintain sterility and . These materials address unique challenges like high-pressure and chemical exposure; for example, sealants in endure hydraulic stresses up to thousands of and corrosive hydrocarbons, providing abrasion resistance and flexibility without .

Application Techniques

Surface Preparation and Tools

Proper surface preparation is essential for ensuring strong of caulk to substrates, as contaminants like , oils, or residual old can compromise the bond. The process begins with removing any existing caulk using a or scraper to create a clean profile, followed by thorough to eliminate debris. For non-porous surfaces, solvents such as are recommended to degrease and remove oils, allowing the surface to dry completely before application. and loose particles should be wiped away with a lint-free cloth or blown out with to prevent interference with . Wear protective gloves and ensure adequate when using solvents to avoid skin irritation and inhalation risks. To achieve clean, professional edges, is applied along the joint boundaries prior to caulking, creating straight lines that can be peeled away after the bead is tooled. For deeper joints exceeding 12 mm (1/2 inch), backer rods—typically closed-cell rods—are inserted to control the depth, maintaining an optimal width-to-depth ratio of 2:1 and preventing excessive use while promoting proper curing. This step ensures the caulk forms a or flat profile without bottoming out in the . Essential tools for preparation and initial setup include caulking guns, which come in manual drip-free models for standard cartridges or applicators for precision work, allowing controlled dispensing. knives are used to cut the caulk nozzle at a 45-degree , optimizing the size for the width. Smoothing tools, such as a wet finger for small jobs or a dedicated , prepare the surface indirectly by readying it for post-application finishing, though their primary role here is in testing consistency during setup. Substrate-specific considerations enhance preparation effectiveness; non-porous materials like or metal may benefit from priming with a sealant-compatible primer, as recommended by the manufacturer, to improve and , applied thinly after . A common error in surface preparation is inadequate , which can lead to significant failures by allowing contaminants to weaken the between caulk and . Such oversights often result in premature joint breakdown, underscoring the need for meticulous and drying steps.

Application and Curing Processes

The application of caulk begins with loading the into a caulking after puncturing the inner with the gun's piercing or a similar . The is then cut at a 45-degree to match the width of the , such as producing a 1/4-inch bead for standard gaps, ensuring the opening aligns with the bead size marked on the . To apply the caulk, the is held at a 45-degree parallel to the , and steady, consistent pressure is exerted on the to dispense a uniform bead, typically pulling the along the rather than pushing it to achieve a smooth flow—working in 2-3 foot sections prevents uneven application. Tooling follows immediately, within 5-10 minutes of application, using a wet finger, gloved hand, or specialized like a or to press the caulk firmly into the , ensuring full contact and eliminating voids while creating a surface for optimal sealing. After curing, can be verified through field testing per ASTM C1521, which involves cutting into the and pulling to assess bond integrity, aiming for cohesive failure within the rather than failure at the . Curing involves two phases: the formation of a surface , which typically occurs in 10-30 minutes depending on the caulk type, followed by full cure that can take 24 hours to 7 days for the material to reach maximum strength and flexibility. For instance, silicone-based caulks often skin over in 30 minutes and fully cure in 24-48 hours, while latex variants may skin in 15-30 minutes but require up to 1-2 days for complete hardening. The rate is influenced by environmental factors, including temperature—curing slows below 10°C (50°F), where rates can drop significantly compared to optimal conditions of 21-27°C (70-80°F)—and , with levels above 50% accelerating the process for moisture-curing types like silicone, while low humidity prolongs it. Thickness also plays a role, as deeper beads (e.g., over 6 mm) cure at rates of 2-3 mm per 24 hours from the surface inward. Troubleshooting during application helps achieve professional results. To avoid air bubbles or blisters, back-beading is recommended—applying the caulk from the back of the using a backer as a support to prevent three-sided and out-gassing. For overfill, excess caulk is adjusted by pushing it back into the with the tooling implement or wiping it away immediately with a damp or soapy before skinning occurs, as pre-cure removal is easiest with mild solvents if needed for stubborn spots. Professional tips include using backer rods or for deep fills greater than 1/2 inch to allow layering without wasting material and to promote better by limiting contact to two sides. Compatibility testing between the caulk and is advised for high-stress applications, involving application to a small test area to verify after curing under similar conditions.

Benefits and Considerations

Performance Advantages

Caulk excels in sealing efficacy, effectively reducing air leakage in building envelopes and joints, which according to U.S. Department of Energy guidelines can yield 10-20% savings on heating and cooling costs by minimizing uncontrolled air movement. High-performance formulations meeting ASTM C-920 standards provide waterproof barriers, preventing water intrusion and associated structural damage in exposed applications such as windows, doors, and roofing seams. These properties make caulk essential for maintaining building integrity under varying environmental stresses. In terms of , caulk minimizes convective heat loss through gaps and joints, enhancing the overall thermal performance of insulation systems and allowing structures to achieve higher effective R-values without additional material layers. This contributes to certification under credits for energy and atmosphere by optimizing airtightness and reducing infiltration rates. Proper application ensures long-term thermal stability, supporting goals in residential and commercial projects. Durability is a key advantage, with quality caulks like and lasting 10-20 years under normal conditions, far outpacing temporary fillers and reducing maintenance frequency. As a robust barrier against pests and moisture, caulk seals entry points for and while blocking humidity ingress, significantly curbing proliferation in damp areas. Acoustic performance benefits from caulk's ability to eliminate flanking paths for sound, with proper sealing of wall tracks and perimeters improving (STC) ratings by 5-10 points in partition assemblies. This dampening effect is particularly valuable in multifamily housing and offices, where it enhances occupant privacy and comfort without requiring extensive structural modifications.

Health, Safety, and Environmental Impacts

Caulk materials, particularly those containing volatile organic compounds (VOCs), can pose health risks during application and curing due to emissions that irritate the eyes, nose, throat, and respiratory system. For instance, silicone-based caulks often release acetic acid vapors during curing, leading to potential headaches, dizziness, or skin irritation upon short-term exposure. Polyurethane caulks, which incorporate isocyanates such as methylene diphenyl diisocyanate (MDI), are associated with more severe respiratory effects, including occupational asthma and lung irritation, especially in sensitized individuals. The Occupational Safety and Health Administration (OSHA) sets a ceiling permissible exposure limit for these isocyanates at 0.02 parts per million (ppm). Safe handling practices are essential to minimize exposure during caulk application and removal. Adequate ventilation, such as using fans or working in well-aired spaces, helps disperse fumes and reduce inhalation hazards. (PPE), including chemical-resistant gloves, safety goggles, and respirators, should be worn to prevent skin contact and eye irritation. For removal, chemical strippers or heat guns are recommended over mechanical methods like sanding, which can generate hazardous ; always follow product-specific safety data sheets for guidance. Environmentally, caulk contributes to through VOC emissions, prompting regulations like the South Coast Air Quality Management District (SCAQMD) Rule 1168, based on (CARB) suggested control measures, which cap VOC content at 50 grams per liter (g/L) for architectural sealants, effective January 1, 2023. The U.S. Environmental Protection Agency (EPA) enforces national standards under the Clean Air Act to curb these emissions, promoting low- and zero-VOC formulations that have become more prevalent since the 2010s. Cured caulk, especially -based, is non-biodegradable and poses challenges, often ending up in landfills; however, emerging processes like chemical offer potential for recovering silicone waste from sealants. Eco-friendly alternatives, such as water-based acrylic caulks, provide options with lower VOC emissions and reduced environmental impact during use.

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