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Dimethyl malonate

Dimethyl malonate, chemically known as propanedioic acid dimethyl ester, is a diester of with the molecular formula C₅H₈O₄ and a molecular weight of 132.11 g/mol. It appears as a clear, colorless at , characterized by a of -62 °C, a of 180–181 °C, a of 1.156 g/mL at 25 °C, and miscibility with alcohols but limited in (143 g/L at 20 °C). This compound is primarily synthesized through the direct esterification of with under azeotropic conditions, often in the presence of an acid catalyst like . Alternative industrial methods include the reaction of derivatives with and , though esterification remains the most common route. Dimethyl malonate plays a crucial role in as a key intermediate in the , enabling the preparation of mono- and di-substituted acetic acid derivatives via , , and steps. It serves as a precursor for synthesizing pharmaceuticals such as barbiturates, , and butazolidin, as well as vitamins and B6. Additionally, it finds applications in the production of fragrances, artificial flavorings, dyes, pesticides, and laboratory chemicals, with annual U.S. production volumes ranging from 1 to 10 million pounds (as of 2016-2019). Naturally occurring as a volatile component in fruits like pineapples, bananas, and blackberries, it contributes to their aroma profiles. From an environmental and safety perspective, dimethyl malonate is readily biodegradable (87% in 7 days) with low potential (log Kow of -0.09) and low (oral LD50 > 2000 mg/kg in rats). It has been designated by the U.S. EPA as a low-priority substance for risk evaluation under the Toxic Substances Control Act due to its minimal hazard profile.

Chemical identity

Names and identifiers

Dimethyl malonate is the common name for the dimethyl of . The preferred IUPAC name is dimethyl propanedioate. Other names include dimethyl ester. The is 108-59-8. The molecular formula is C₅H₈O₄. The SMILES notation is COC(=O)CC(=O)OC. The InChI is InChI=1S/C5H8O4/c1-8-4(6)3-5(7)9-2/h3H2,1-2H3.

Molecular structure

Dimethyl malonate features a central (CH₂) bonded to two groups (-COOCH₃), forming the structure CH₂(COOCH₃)₂. This diester derivative of exhibits a linear carbon backbone with the methylene carbon (sp³ hybridized) connected to two adjacent carbonyl carbons. The bond lengths, determined from gas-phase studies, approximate 1.50 for the C-C bonds between the methylene and carbonyl carbons, 1.20 for the C=O double bonds, 1.33 for the carbonyl C-O bonds, and 1.45 for the O-CH₃ bonds. The moieties are planar, owing to stabilization that delocalizes the oxygen lone pairs into the carbonyl π-system, resulting in partial double-bond character for the C-O linkage and a slight elongation of the C=O bond relative to simple ketones. Conformational flexibility arises around the central C-C bonds, with low-energy barriers (<2 kJ mol⁻¹) separating minima on the potential energy surface. Quantum chemical calculations and spectroscopic data identify two primary conformer groups: a C₂-symmetric form where the ester groups are symmetrically crossed relative to the O=C-CH₂-C=O plane (anticlinal orientations), and C₁-symmetric gauche forms with asymmetric orientations of the carbonyls. In the gas phase, a mixture predominates with ~69% anticlinal-anticlinal and ~31% synperiplanar-anticlinal; in solution, gauche and anti conformations are similarly favored. The absence of hydrogen-bond donor groups precludes intermolecular hydrogen bonding, influencing packing in the condensed phase.

Physical properties

Thermodynamic properties

Dimethyl malonate appears as a colorless to pale yellow liquid at room temperature, consistent with its role as a low-viscosity ester suitable for organic synthesis. Its density is 1.154 g/cm³ at 20°C, reflecting the compact molecular packing influenced by the symmetric structure of the malonate ester. The compound exhibits a low melting point of -62°C, attributable to the molecular formula C₅H₈O₄, which features flexible methylene and ester groups that reduce intermolecular forces. The boiling point is 180–181°C at 760 mmHg, indicating moderate thermal stability under standard pressure. Vapor pressure is approximately 0.11 mmHg at 20°C, signifying low volatility at ambient conditions. The refractive index is 1.413 at 20°C, a value typical for aliphatic diesters. The heat of vaporization is 57.5 ± 0.3 kJ/mol over the temperature range 278–314 K, highlighting the energy required for phase transition due to dipole-dipole interactions in the liquid state.
PropertyValueConditionsSource
AppearanceColorless to pale yellow liquidRoom temperatureChemicalBook
Density1.154 g/cm³20°CSigma-Aldrich
Melting point-62°C-ChemicalBook; NIST
Boiling point180–181°C760 mmHgChemicalBook; NIST
Vapor pressure0.11 mmHg20°CChemicalBook
Refractive index1.41320°C (n_D)ChemicalBook
Heat of vaporization57.5 ± 0.3 kJ/mol278–314 KNIST

Solubility and spectroscopic data

Dimethyl malonate exhibits moderate solubility in water, approximately 143 g/L at 20 °C. It is miscible with common organic solvents, including , , , and , facilitating its use in organic synthesis. This solubility profile reflects its polar ester functionality, which interacts favorably with protic and aprotic organic media as well as water due to the balance of polar and hydrophobic contributions from the alkyl chains. In ultraviolet-visible (UV-Vis) spectroscopy, dimethyl malonate shows weak absorption around 210 nm, attributable to the π→π* transition of the carbonyl groups. Infrared (IR) spectroscopy provides characteristic peaks for identification: the C=O stretch of the ester groups appears at 1735–1750 cm⁻¹, the C-O stretch at 1200–1300 cm⁻¹, and the C-H stretch at approximately 2950 cm⁻¹. Nuclear magnetic resonance (NMR) spectroscopy confirms the structure effectively. The ¹H NMR spectrum in CDCl₃ displays signals at δ 3.75 (s, 6H, -OCH₃) for the methoxy protons and δ 3.35 (s, 2H, -CH₂-) for the methylene protons. In ¹³C NMR, key peaks occur at ≈170 ppm for the carbonyl carbons, 52 ppm for the methoxy carbons, and 40 ppm for the methylene carbon. Mass spectrometry reveals a molecular ion at m/z 132, corresponding to the molecular weight of C₅H₈O₄, with a prominent base peak at m/z 59 arising from the methoxycarbonyl fragment (COOCH₃⁺). These spectroscopic features are essential for analytical confirmation and purity assessment in chemical applications.

Synthesis

Industrial production

Dimethyl malonate is primarily produced on an industrial scale through the reaction of and to form , which is then hydrolyzed to and subsequently esterified with . This cyanide-based method, developed in the mid-20th century, remains widely used, particularly in China by major manufacturers like Hebei Chengxin Co., Ltd., the world's largest producer. China dominates global production, with Hebei Chengxin's capacity exceeding 20,000 tons annually as of 2023. An alternative commercial method is the catalytic carbonylation of methyl chloroacetate with carbon monoxide and methanol. This process employs cobalt or nickel-based catalysts, such as Na[Co(CO)₄], under moderate conditions to achieve high yields, with reported conversions exceeding 94% and selectivities around 98%. Another route involves the esterification of malonic acid with methanol in the presence of a sulfuric acid catalyst, followed by distillation to isolate the product. This route is straightforward and leverages readily available malonic acid precursors, typically conducted at 60–90°C for 2–10 hours with a methanol-to-malonic acid molar ratio of 2.5–10:1. Regardless of the synthesis route, purification of dimethyl malonate typically involves fractional distillation under reduced pressure to obtain a product with purity greater than 99%, ensuring suitability for downstream applications such as pharmaceutical intermediates.

Laboratory preparation

Dimethyl malonate is commonly prepared in the laboratory via of malonic acid with excess methanol in the presence of a catalytic amount of sulfuric acid. The reaction mixture is typically refluxed for 2–4 hours to drive the equilibrium toward the diester formation, followed by neutralization, extraction with an organic solvent such as , and drying over anhydrous sodium sulfate. The product is then purified by vacuum distillation, yielding dimethyl malonate as a colorless liquid with a boiling point of 85–87 °C at 20 mmHg and overall yields of approximately 80–90%. The balanced equation for this esterification is: \ce{HOOC-CH2-COOH + 2 CH3OH ⇌ CH2(COOCH3)2 + 2 H2O} (catalyzed by H⁺). An alternative laboratory method involves transesterification of commercially available diethyl malonate with methanol using an acid catalyst, which proceeds under milder conditions and can achieve high conversion at room temperature with certain nanoparticle-assisted systems. Another route starts from methyl cyanoacetate, which undergoes selective hydrolysis of the nitrile group to form the monomethyl ester of malonic acid, followed by further esterification with methanol under acidic conditions to afford dimethyl malonate.

Chemical properties

Acidity and reactivity

Dimethyl malonate exhibits notable acidity at the alpha position due to the methylene group situated between two electron-withdrawing ester carbonyls, enabling resonance delocalization of the negative charge in the conjugate base. The pKa of this alpha-hydrogen is approximately 13, significantly lower than that of typical esters (pKa ≈25), reflecting the enhanced stability of the enolate ion. This acidity facilitates enolization under basic conditions, where bases such as sodium ethoxide (NaOEt) deprotonate the alpha-carbon to form a resonance-stabilized anion delocalized across both carbonyl groups. The deprotonation reaction can be represented as: \ce{CH2(COOCH3)2 + B^- -> [CH(COOCH3)2]^- + BH} This enolate formation is a key aspect of the compound's reactivity, as the anion serves as a in various transformations. The functionalities render dimethyl malonate susceptible to reactions, characteristic of carboxylate s, where s attack the carbonyl carbons. Basic (saponification) with aqueous NaOH proceeds via this in a stepwise manner, yielding and as products. Dimethyl malonate demonstrates resistance to oxidation under standard conditions but reacts with strong bases to form the enolate, which can lead to side reactions such as condensation if not properly controlled.

Stability and decomposition

Dimethyl malonate exhibits good thermal stability under typical and conditions, remaining intact up to its of 180–181 °C and showing no significant below 200 °C in the absence of . However, if the ester is first hydrolyzed to , the resulting undergoes thermal above approximately 140–150 °C, producing acetic acid and as primary products. This process follows the reaction: \ce{HOOC-CH2-COOH ->[\Delta, 140-150^\circ C] CH3COOH + CO2} The equation represents the unimolecular decomposition characteristic of β-keto acids and their analogs, with the rate accelerating rapidly beyond 160 °C. Regarding hydrolytic stability, dimethyl malonate is resistant to breakdown in neutral or mildly acidic aqueous environments but readily undergoes saponification in the presence of strong bases, such as aqueous sodium hydroxide, yielding malonic acid and methanol as decomposition products. This base-catalyzed hydrolysis proceeds via nucleophilic attack on the carbonyl groups, highlighting the compound's vulnerability in alkaline conditions despite overall stability in neutral media. Photostability is favorable, with minimal degradation observed under ambient laboratory lighting; however, prolonged exposure to light may promote slow ester hydrolysis, and storage in amber or opaque containers is recommended to maintain integrity. Under optimal conditions—sealed at temperatures below 25 °C—the compound is stable for extended periods (up to 5 years according to some suppliers). Thermal breakdown of the itself, if heated excessively beyond 200 °C in the presence of air or oxidants, generates , , and potentially irritating vapors, though such conditions are avoided in standard handling. Hydrolysis-derived products like further contribute to CO₂ release upon any subsequent heating.

Reactions

Malonic ester synthesis

The is a multi-step that employs dimethyl malonate, CH₂(COOCH₃)₂, as a starting material to form new carbon-carbon bonds and ultimately produce monosubstituted or disubstituted carboxylic acids. This method leverages the high acidity of the alpha protons between the two ester groups (pKₐ ≈ 13), allowing for controlled formation and . It serves as a versatile tool in for extending carbon chains by two atoms while introducing specific substituents. The process begins with deprotonation of dimethyl malonate using a base such as (NaOMe) in to generate the ion. This step exploits the stabilization of the by the adjacent carbonyl groups, ensuring selective removal of the alpha proton. The then undergoes with a primary alkyl (RX, where X is typically Br or I) in an Sₙ2 manner, yielding the monoalkylated product R-CH(COOCH₃)₂. For disubstituted products, a second equivalent of and alkyl can be added sequentially, though careful control is needed to avoid over-alkylation. Following , the ester groups are hydrolyzed under basic conditions using (KOH) in aqueous or , converting the diester to the corresponding disodium or dipotassium salt of the substituted . Acidification with a strong acid like HCl then protonates the groups to form the diacid, R-CH(COOH)₂. Finally, heating the diacid to approximately 140°C induces , where one group is lost as CO₂, resulting in the target R-CH₂COOH. This step proceeds via a six-membered involving hydrogen bonding and beta-elimination of CO₂. The synthesis is most effective for primary alkyl halides (R = straight-chain or branched primary), providing high yields (typically 70-90%) due to favorable Sₙ2 reactivity. Secondary and tertiary alkyl halides are less suitable, as they promote elimination (E2) over , leading to low yields of the desired product and formation of alkenes instead. Aromatic halides generally do not react under these conditions without additional catalysts. Dialkylation is possible but requires excess and is limited to non-sterically hindered halides to maintain selectivity. The method was developed in the late as a variant of the acetoacetic ester synthesis, building on early work with active methylene compounds.

Other synthetic applications

Dimethyl malonate serves as a versatile in Michael addition reactions, where its adds to α,β-unsaturated carbonyl compounds, such as enones or aldehydes, to yield β-substituted malonates that can be further functionalized. For instance, in the presence of salt as a catalyst, dimethyl malonate reacts with α,β-unsaturated aldehydes to produce the corresponding Michael adducts with high efficiency. Enantioselective variants have been developed using chiral catalysts, enabling the addition of dimethyl malonate to β,β-disubstituted enones to afford chiral 1,5-dicarbonyl compounds in high yields and enantiomeric excesses up to 99%. The compound also participates in reactions with orthoformates to generate methoxymethylene malonates, which act as key intermediates in heterocycle synthesis. Specifically, dimethyl malonate condenses with trimethyl orthoformate in the presence of and a Lewis acid catalyst, such as , to form dimethyl 2-(methoxymethylene)malonate, a employed in the preparation of quinolones and pyrimidines. This enol ether derivative facilitates subsequent cyclizations with amines or to construct heterocyclic scaffolds. In Reformatsky-like reactions, α-halogenated derivatives of dimethyl malonate, such as diethyl bromomalonate (analogous in reactivity), react with to generate organozinc reagents that add to carbonyl compounds, forming β-hydroxy malonates. This variant extends the classical Reformatsky to malonate systems, enabling the of complex intermediates like those in quinolone analogs through addition to thioamides followed by cyclization. The process tolerates a range of aldehydes and ketones, providing access to 1,3-difunctionalized products under mild conditions. Cyclization reactions involving dimethyl malonate are prominent in the synthesis of heterocycles such as barbiturates and . Condensation of dimethyl malonate with under basic conditions yields barbituric acid precursors, which upon and afford , a foundational structure for pharmaceutical barbiturates. For , dimethyl malonate reacts with and 1,3-dicarbonyl equivalents or orthoformate-derived intermediates to form pyrazole rings, often via initial followed by hydrazine cyclization, as utilized in the preparation of bioactive pyrazole derivatives. Palladium-catalyzed allylic alkylation represents another key application, where the of dimethyl malonate undergoes enantioselective substitution with allylic acetates to produce α-allylated malonates. Chiral phosphine ligands, such as derivatives, enable high enantioselectivity (up to 99% ee) in reactions with substrates like 1,3-diphenylallyl acetate, facilitating the of chiral building blocks for products. Recent advancements with air-stable Pd(0) precatalysts have improved efficiency at low loadings (0.1 mol%), maintaining high yields and selectivities across various allylic systems. Despite these utilities, dimethyl malonate exhibits limitations in synthesis, including steric hindrance that impedes dialkylation in congested environments, as the of favors primary over secondary or halides. Additionally, under strong conditions, self-condensation reactions can occur, leading to side products via Claisen-type dimerization of the , which reduces yields in non-selective setups.

Applications

Pharmaceutical synthesis

Dimethyl malonate acts as a crucial precursor in the for the of barbiturates. Malonic esters, including dimethyl malonate, condense with in the presence of a base to form , serving as the foundational structure for sedative-hypnotic drugs such as . This leverages the active to facilitate ring formation, enabling the production of substituted barbiturates used historically in and therapy. Dimethyl malonate is used in the synthesis of antimalarial drugs such as , where it serves as an intermediate in constructing the via and subsequent transformations. It also contributes to the production of non-steroidal drugs like butazolidin (), through malonic to introduce the necessary carbon framework followed by and . In vitamin synthesis, malonic esters including dimethyl malonate are employed in routes to vitamin B1 () and B6 (), involving condensation and cyclization steps to build the heterocyclic cores.

Fragrance and flavor industry

Dimethyl malonate serves as a key intermediate in the fragrance industry, particularly in the synthesis of derivatives that enhance floral profiles. A prominent example is , commercially known as Hedione, which is prepared through the Michael addition of dimethyl malonate to 2-pentylcyclopent-2-en-1-one, followed by , , and esterification to yield the final . This compound imparts radiant, jasmine-like floral notes with subtle green and undertones, contributing to airy diffusion and longevity in compositions. Hedione is incorporated into a substantial proportion of modern fine fragrances, often comprising 10–30% of the formula in women's scents and 8–12% in men's, making it one of the most ubiquitous aroma chemicals in perfumery. Beyond derivatives, dimethyl malonate finds direct application as a solvent and in formulating jasmine-like accords, leveraging its for other aroma materials and mild fruity character to support complex blends. In the flavor sector, dimethyl malonate plays a minor but supportive role in creating fruity ester profiles, where it contributes subtle apple and nuances in synthetic formulations; this aligns with its natural occurrence as a volatile in pineapples, bananas, and blackberries. The fragrance industry accounts for notable consumption of malonic esters like dimethyl malonate, supporting the production of high-volume aroma compounds amid a global market for such intermediates valued in the tens of millions of USD annually.

Safety and environmental impact

Toxicity and hazards

Dimethyl malonate exhibits low acute toxicity via oral exposure, with an LD50 value of approximately 4.6 g/kg in rats, indicating it is not highly poisonous when ingested in moderate amounts. Dermal toxicity is also low, with an LD50 exceeding 5 g/kg in rabbits, suggesting minimal risk from skin absorption under normal conditions. The compound acts as a mild irritant to and eyes upon direct contact, potentially causing redness, discomfort, or temporary . Prolonged or repeated exposure may lead to or in susceptible individuals. of vapors can irritate the , leading to coughing, , or throat discomfort, though no specific (TLV) has been established by major regulatory bodies. Chronic exposure studies in animals reveal no evidence of carcinogenicity, with the compound not classified as a by regulatory agencies. Regarding reproductive effects, available animal data, including developmental screening tests in rats, show no significant toxicity, though the potential for hydrolysis to under physiological conditions warrants caution in prolonged exposure scenarios. As a combustible liquid, dimethyl malonate has a of 90°C and an of 440°C, posing a moderate hazard if exposed to ignition sources but not highly flammable at . Safe handling requires working in a well-ventilated area such as a to minimize vapor inhalation, wearing protective gloves ( recommended for compatibility with esters), and to prevent irritation. Storage should be in a cool, dry place away from strong bases to avoid reactive decomposition.

Regulatory considerations

Dimethyl malonate demonstrates favorable environmental properties, including rapid via and low potential. It is readily biodegradable, achieving 87% degradation within 7 days under aerobic conditions per Guideline 301A. occurs in aqueous media, with a of approximately 52.5 hours at 7 and 25 °C, and faster rates at higher values. The log Kow of -0.05 indicates low , resulting in minimal with a bioconcentration factor (BCF) of 3.162 and factor (BAF) of 0.9102. Aquatic toxicity is low to moderate, with an LC50 of 21 mg/L for (Danio rerio) after 96 hours exposure. In the European Union, dimethyl malonate is registered under REACH with no Annex XVII restrictions and is not listed on the Candidate List of Substances of Very High Concern, indicating it poses no significant regulatory hazards. In the United States, it is active on the TSCA inventory and designated as a low-priority substance for risk evaluation due to its low environmental persistence, bioaccumulation, and toxicity. Under EPCRA sections 311 and 312, facilities must report if on-site inventories exceed 10,000 pounds, as it qualifies as a hazardous chemical based on its physical and health hazards. Waste from dimethyl malonate is managed primarily through or disposal in compliance with local regulations, given its combustible properties. Alkaline serves as an alternative degradation method, converting it to and for safer handling. In industrial contexts, enables to recover high-purity material and minimize . Sustainability efforts focus on greener production routes that avoid cyanide, a hazardous reagent in traditional malonic acid-derived syntheses, with biomass-based methods like oxidative of malic acid emerging as viable alternatives. Biocatalytic approaches, such as enzyme-mediated esterification, further support reduced environmental impact by enabling milder conditions, though they remain in development as of 2023. Global production oversight emphasizes emissions compliance, as exemplified by major manufacturer Chengxin Co., Ltd., which has been recognized by Chinese environmental authorities for exemplary pollution control and corporate responsibility in chemical operations.

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