Acetic anhydride
Acetic anhydride ((CH₃CO)₂O) is an acyclic carboxylic anhydride derived from acetic acid, appearing as a clear, colorless liquid with a strong odor resembling vinegar. It has a boiling point of 139 °C, a density of 1.08 g/cm³, and is flammable with a flash point of 54 °C.[1][1] In industrial applications, acetic anhydride functions primarily as an acetylating agent, facilitating the production of cellulose acetate for textile fibers, photographic films, cigarette filter tow, and plastic sheets, as well as pharmaceuticals, dyes, explosives, and detergents.[1][2][3] Its high reactivity, including violent decomposition with water to form acetic acid and heat, renders it corrosive to metals, skin, and eyes, necessitating protective equipment and ventilation in handling; it is classified under GHS as flammable, acutely toxic if inhaled or swallowed, and causing severe burns. Additionally, as an essential precursor for acetylating morphine into heroin, acetic anhydride is regulated as a List II chemical by the U.S. Drug Enforcement Administration to curb diversion for illicit narcotic synthesis.[4][5][6][7]History
Early Discovery and Synthesis
Acetic anhydride was first synthesized in 1852 by French chemist Charles Frédéric Gerhardt (1816–1856), who prepared the compound as part of his investigations into organic acid derivatives and chemical types theory. Gerhardt's method involved heating potassium acetate with an acid chloride, facilitating nucleophilic attack by the acetate ion on the acid chloride carbonyl to form the anhydride and displace chloride. This reaction represented an early application of acyl substitution principles to carboxylic derivatives, enabling the isolation of the pure liquid, which Gerhardt termed "anhydride acétique."[8][9] The synthesis yielded a colorless, pungent liquid with boiling point around 139–140 °C, confirming its identity through reactions such as acetylation of aniline to form acetanilide, which Gerhardt reported the same year. Early procedures relied on dry conditions to prevent hydrolysis, as the anhydride reacts vigorously with water to regenerate acetic acid. Availability of acetyl chloride, produced by treating acetic acid with phosphorus pentachloride or trichloride, constrained scalability, but the method established acetic anhydride's utility in organic transformations. Subsequent refinements in the 19th century included variations using sodium acetate for improved yields, typically 70–80% under controlled heating and distillation.[10]Industrial Development and Scale-Up
The ketene process for acetic anhydride production, involving the thermal cracking of acetic acid at approximately 700–800 °C to generate ketene followed by its rapid reaction with excess acetic acid, marked the transition to industrial-scale manufacturing. This method was developed by Wacker Chemie in 1922, enabling economical production without reliance on costly and corrosive intermediates like acetyl chloride used in prior laboratory syntheses.[11][12] The innovation addressed scalability challenges inherent in early dehydration techniques, such as sulfuric acid-catalyzed distillation, which suffered from low yields, equipment corrosion, and energy inefficiency.[13] Commercial implementation rapidly followed, driven by surging demand for acetic anhydride in acetylating cellulose to produce acetate films, fibers, and plastics, as well as pharmaceuticals like aspirin. By the mid-1920s, plants employing the ketene route achieved capacities sufficient to support these applications, with process optimizations focusing on continuous flow reactors, precise temperature control to minimize ketene polymerization, and recycling of unreacted acetic acid to enhance yields exceeding 90%. This scale-up transformed acetic anhydride from a specialty chemical into a high-volume commodity, with global production growing to support derivative industries.[14] Subsequent advancements in the late 20th century further refined production efficiency. The Halcon process, commercialized in 1983, utilized carbonylation of methyl acetate with carbon monoxide under rhodium catalysis, allowing integrated co-production with acetic acid and reducing reliance on pure ketene intermediates.[15] Concurrently, Eastman Chemical Company launched the first coal-derived synthesis in 1983 via syngas carbonylation, achieving immediate product quality in a facility producing acetic anhydride as its largest-volume chemical, thereby diversifying feedstocks amid oil price volatility.[16] These developments prioritized catalytic selectivity and energy integration, elevating capacities to millions of tons annually while mitigating environmental impacts from ketene's high-temperature generation.[17]Structure and Properties
Molecular Structure
Acetic anhydride possesses the molecular formula C₄H₆O₃ and the condensed structural formula (CH₃CO)₂O, consisting of two acetyl moieties (CH₃C=O) connected via a bridging oxygen atom to form the anhydride linkage.[1][18] The central structural feature is the O(C=O)₂ core, where the carbonyl carbons are sp² hybridized, contributing to a planar arrangement around each carbonyl group. In the gas phase, electron diffraction studies reveal average bond lengths of 1.405 Å for the anhydride C-O bonds, 1.183 Å for the C=O bonds, and 1.495 Å for the methyl C-C bonds; corresponding bond angles include 115.8° for C-O-C, 121.7° for O-C=O, and 108.3° for O-C-C.[19] The molecule exhibits a non-planar conformation with torsional flexibility around the C-O-C linkage, featuring low energy barriers to rotation between syn and anti orientations of the acetyl groups. The solid-state crystal structure, first determined at 100 K, shows acetic anhydride crystallizing in the orthorhombic space group Pbcn (Z=4), with molecules adopting an exactly C₂-symmetric conformation aligned along a crystallographic twofold axis. Dense molecular packing in the lattice is stabilized by short intermolecular C-H···O contacts (approximately 2.5-2.6 Å) between methyl hydrogens and neighboring carbonyl oxygens, interpretable as weak hydrogen bonds. This arrangement contrasts with the more dynamic gas-phase geometry, highlighting solvent-free packing effects on conformational preference.Physical Properties
Acetic anhydride is a clear, colorless liquid at standard temperature and pressure, exhibiting a strong, pungent odor reminiscent of acetic acid.[1][20] It is hygroscopic and highly reactive toward water, undergoing exothermic hydrolysis rather than forming a stable solution.[21] The compound is miscible with common organic solvents such as ethanol, diethyl ether, chloroform, and benzene.[22] Key thermophysical properties include a melting point of -73 °C and a boiling point of 140 °C at 760 mmHg.[23][11] Its density is 1.082 g/mL at 20 °C, with a refractive index of 1.390 at 20 °C.[1][23] Vapor pressure measures approximately 4 mmHg at 20 °C, indicating moderate volatility.[22]| Property | Value | Conditions |
|---|---|---|
| Melting point | -73 °C | - |
| Boiling point | 140 °C | 760 mmHg |
| Density | 1.082 g/mL | 20 °C |
| Refractive index | 1.390 | 20 °C (n_D) |
| Vapor pressure | 4 mmHg | 20 °C |
| Flash point | 54 °C | Closed cup |
Chemical Properties
Acetic anhydride, with the formula (CH₃CO)₂O, exhibits high reactivity as an electrophilic acylating agent due to the strained anhydride linkage and electron-deficient carbonyl carbons, facilitating nucleophilic acyl substitution reactions.[1][24] In these processes, nucleophiles such as alcohols or amines attack one carbonyl carbon, forming a tetrahedral intermediate that collapses with elimination of acetate ion, yielding acetylated products like esters (R'OH → R'OCOCH₃) or amides (R'NH₂ → R'NHCOCH₃).[25] This reactivity is enhanced under acidic or basic catalysis, with pyridine often employed as a base to neutralize the released acetic acid.[26] Hydrolysis represents the most prominent chemical transformation, wherein acetic anhydride reacts with water to produce two molecules of acetic acid: (CH₃CO)₂O + H₂O → 2 CH₃COOH.[1] This exothermic reaction proceeds via nucleophilic attack by water on a carbonyl, followed by acetate elimination, and is pseudo-first-order in anhydride concentration under typical conditions, with rates increasing in the presence of acid or base catalysts such as sulfuric acid.[27][28] The process generates significant heat—approximately 57 kJ/mol—and can become vigorous or violent when catalyzed by mineral acids like nitric or sulfuric acid, necessitating careful handling to avoid runaway reactions.[29] Acetic anhydride demonstrates limited stability in moist environments, slowly hydrolyzing upon exposure to atmospheric humidity to release acetic acid vapors, which contribute to its characteristic pungent odor.[1] It is incompatible with strong oxidizers, producing violent reactions or ignition, and with alcohols or amines, leading to rapid acetylation even without catalysts.[29] Under anhydrous conditions, it remains stable at room temperature but decomposes at elevated temperatures above 140 °C, potentially forming ketene (CH₂=C=O) and acetic acid.[30]Production
Industrial Processes
The principal industrial processes for producing acetic anhydride are the ketene process and the rhodium-catalyzed carbonylation of methyl acetate.[31] In North America, the ketene process accounts for the majority of production, involving the thermal dehydration of acetic acid to ketene followed by its reaction with additional acetic acid.[31] In the ketene process, acetic acid is pyrolyzed in the vapor phase at temperatures of 650–800 °C, typically in the presence of a catalyst such as phosphoric acid supported on carbon, to generate ketene (CH₂=C=O) and water via the reaction CH₃COOH → CH₂=C=O + H₂O.[32] The ketene is then absorbed into a separate stream of glacial acetic acid, where it reacts exothermically to form acetic anhydride: CH₂=C=O + CH₃COOH → (CH₃CO)₂O.[33] The process includes purification steps such as distillation to separate the product from unreacted acetic acid and byproducts, with acetic acid recovery via fractionation to minimize waste.[33] This method is energy-intensive due to the high-temperature pyrolysis but benefits from straightforward integration with acetic acid feedstock supplies.[34] The carbonylation process, commercialized by Eastman Chemical Company in the 1980s as the Tennessee Eastman process, involves the reaction of methyl acetate with carbon monoxide: CH₃COOCH₃ + CO → (CH₃CO)₂O.[35] This liquid-phase reaction occurs under moderate conditions (150–200 °C, 30–50 bar) using a homogeneous rhodium-iodide catalyst system, often promoted by lithium or other halides, in a nearly anhydrous medium to achieve high selectivity (>95%).[36][37] Methyl acetate is typically derived from methanol and acetic acid co-produced in the same facility, enabling efficient use of syngas-derived feedstocks and coupling with acetic acid production via methanol carbonylation.[38] The process features reactive distillation for product separation and catalyst recycling, reducing operational costs compared to ketene-based routes in integrated acetyls complexes.[39] An older method, the oxidation of acetaldehyde (2 CH₃CHO + O₂ → (CH₃CO)₂O), has largely been supplanted by the above processes due to lower efficiency and feedstock availability constraints.[15] Global production emphasizes these routes, with capacities scaled to integrated petrochemical facilities producing over 100,000 metric tons annually per plant.[33]Laboratory Preparation
Acetic anhydride is commonly prepared in the laboratory by the nucleophilic acyl substitution reaction of acetyl chloride with anhydrous sodium acetate, yielding the anhydride and sodium chloride as a byproduct.[40] The reaction proceeds as follows: \ce{CH3COCl + CH3COONa -> (CH3CO)2O + NaCl}.[41] This method is favored for its relative simplicity and avoidance of highly viscous byproducts compared to dehydration with phosphorus pentoxide, which generates phosphoric acid residues requiring extensive purification.[42] The procedure typically employs a tubulated retort or round-bottom flask equipped with a reflux condenser and distillation setup to manage the exothermic reaction and volatile products. Approximately 70 g of finely pulverized anhydrous sodium acetate is placed in the vessel, followed by the dropwise addition of 50 g of acetyl chloride while stirring to form a pasty mixture; rapid addition must be avoided to prevent excessive foaming or loss of volatile acetyl chloride.[40] After complete addition, the mixture is gently heated—often with a luminous flame or water bath—and the acetic anhydride is distilled at around 138°C. The distillate is then redistilled in the presence of 3 g of additional anhydrous sodium acetate to convert any residual acetyl chloride.[40] Yields are approximately 50 g (theoretical yield based on acetyl chloride limiting reagent is about 55 g), corresponding to 70-80% efficiency, though moisture in sodium acetate can reduce this by promoting hydrolysis.[42][43] Anhydrous conditions are critical, as both acetyl chloride and the product anhydride react with water to regenerate acetic acid; commercial sodium acetate must be dried (e.g., by fusion or over a dehydrating agent) prior to use.[44] The reaction is conducted under a fume hood due to the lachrymatory and corrosive nature of acetyl chloride, which hydrolyzes to HCl, and the flammable, irritant properties of acetic anhydride (boiling point 139-140°C, density 1.08 g/mL).[45] Alternative laboratory routes, such as treating glacial acetic acid with oxalyl chloride, produce gaseous byproducts (CO, CO₂, HCl) but require careful gas management and yield similar purity after distillation.[42]Reactions
Acetylation Reactions
Acetic anhydride functions as an acetylating agent in nucleophilic acyl substitution reactions, where a nucleophile attacks one of its carbonyl carbons, leading to the transfer of an acetyl group (CH₃CO–) and elimination of acetate (CH₃COO⁻).[46] The mechanism involves formation of a tetrahedral intermediate, followed by collapse and proton transfer, with the reaction rate enhanced by bases that deprotonate the nucleophile or catalysts that activate the anhydride.[46] In the acetylation of alcohols (ROH), the oxygen lone pair attacks the anhydride's carbonyl, yielding acetate esters (ROCOCH₃) and acetic acid; this is commonly performed in pyridine solvent with 1.5–2.0 equivalents of acetic anhydride per hydroxy group at room temperature, often monitored by thin-layer chromatography.[26] Catalysts such as 4-(dimethylamino)pyridine hydrochloride (DMAP·HCl), bismuth triflate (0.1 mol% in acetonitrile), or phosphomolybdic acid enable efficient, solvent-free conditions for primary, secondary, and sterically hindered alcohols, achieving yields often exceeding 90%.[47] Amines (RNH₂ or R₂NH) undergo acetylation at the nitrogen atom to form acetamides (RNHCOCH₃ or R₂NCOCH₃), proceeding via similar nucleophilic attack; primary aromatic amines like aniline react readily at room temperature, sometimes without added catalyst, though mild acidic catalysts improve selectivity and yields for sulfonamides or thiols.[46][48] Acetylation of aromatic rings occurs via electrophilic aromatic substitution, requiring a Lewis acid such as AlCl₃ to generate the acylium ion (CH₃C⁺=O) from the anhydride, which then attacks electron-rich arenes like ferrocene or phenols; this Friedel-Crafts process is typically conducted in nitrobenzene or dichloromethane at 0–25°C to minimize polyacylation.[49]Hydrolysis and Stability
Acetic anhydride undergoes hydrolysis in the presence of water to yield two equivalents of acetic acid, according to the reaction (CH₃CO)₂O + H₂O → 2 CH₃COOH.[1][50] This process is exothermic and proceeds via nucleophilic attack by water on one of the carbonyl carbons, forming a tetrahedral intermediate that collapses to release acetic acid and acetate.[51] The reaction is catalyzed by acids, with the rate increasing in the presence of strong acids due to protonation enhancing electrophilicity.[52] The kinetics of hydrolysis follow pseudo-first-order behavior in excess water, with a half-life of approximately 4.4 minutes at 25°C under aqueous conditions.[1][53] Rate constants vary with temperature, showing Arrhenius dependence; for instance, measurements between 20°C and 50°C indicate activation energies around 50–60 kJ/mol depending on solvent composition.[54] In mixed solvents like acetonitrile-water, the rate decreases with increasing organic content, reflecting reduced water activity.[55] Autocatalytic effects arise as produced acetic acid accelerates further decomposition.[56] Acetic anhydride exhibits low stability toward moisture, decomposing readily upon exposure to humid air or water vapor to form acetic acid.[4] It remains chemically stable under anhydrous conditions at ambient temperatures but must be stored in tightly sealed containers in cool, dry, well-ventilated areas to prevent hydrolysis.[4][57] Contact with water triggers violent reaction, generating heat and potentially leading to pressure buildup in confined spaces.[58] Long-term stability requires exclusion of water, metals, and ignition sources, as partial hydrolysis can propagate uncontrollably.[59]Other Transformations
Acetic anhydride decomposes thermally via pyrolysis at temperatures between 600 and 1200 °C to produce ketene (CH₂=C=O) and acetic acid, following the elimination reaction (CH₃CO)₂O → CH₂=C=O + CH₃COOH.[60] This process is industrially significant for ketene generation, which serves as an intermediate in the synthesis of compounds like acetic acid derivatives and polymers, with contact times typically on the order of milliseconds to minimize side reactions.[61] The reaction mechanism involves a concerted pericyclic elimination, favored under gas-phase conditions to achieve high yields of ketene, often exceeding 90% with optimized flow systems.[60] Acid anhydrides, including acetic anhydride, undergo reduction with lithium aluminum hydride (LiAlH₄) to yield primary alcohols, specifically ethanol from acetic anhydride via successive reduction of the acyl groups: (CH₃CO)₂O + 4 [H] → 2 CH₃CH₂OH.[62] This transformation requires excess reducing agent and anhydrous conditions to prevent hydrolysis, producing two equivalents of alcohol per anhydride molecule due to the bifunctional nature of the reagent.[62] Selective reduction to aldehydes can be achieved using modified reagents like lithium tri-t-butoxyaluminum hydride, though yields for acetic anhydride specifically are moderate (around 60–70%) owing to over-reduction tendencies.[62] In the presence of strong bases or organometallic reagents such as organocopper species, acetic anhydride can form ketones via controlled nucleophilic addition, for example, reacting with dialkylcuprates to give methyl ketones: (CH₃CO)₂O + R₂CuLi → CH₃COR + CH₃COOLi + RCu.[62] This avoids the tertiary alcohol formation seen with Grignard reagents, providing a synthetic route to unsymmetrical ketones with good selectivity under low-temperature conditions (-78 °C).[62]Applications
Industrial Uses
Acetic anhydride's primary industrial application is the acetylation of cellulose to produce cellulose acetate, which accounts for approximately 95% of U.S. production.[63] Cellulose acetate serves as a key material in manufacturing cigarette filter tow, textile fibers such as acetate rayon, plastic films, and sheets for applications including packaging and coatings.[2] [3] In the detergents sector, acetic anhydride is used to synthesize tetraacetylethylenediamine (TAED), a bleach activator that enhances low-temperature whitening in laundry formulations.[2] It also functions as an acetylating agent in the production of modified starches for industrial applications like adhesives, paper sizing, and textile processing.[64] Additional bulk uses include the manufacture of plasticizers, explosives through acetylation of nitro compounds, and coatings, where it contributes to polymer modification for enhanced durability and flexibility.[65] Globally, demand for these applications drives market growth, with cellulose acetate derivatives dominating due to their versatility in consumer and industrial products.[66]Pharmaceutical and Fine Chemical Synthesis
Acetic anhydride functions primarily as an acetylating agent in the synthesis of pharmaceuticals, enabling the introduction of acetyl groups to enhance solubility, stability, or bioactivity of drug molecules.[67] This role is critical in esterification and amide formation reactions, where it reacts with alcohols, amines, or phenols under acidic or basic conditions to produce acetylated intermediates.[68] In fine chemical production, it supports the creation of high-purity acetyl derivatives used as building blocks for active pharmaceutical ingredients (APIs), agrochemicals, and specialty compounds, often in multi-step processes requiring selective protection of functional groups.[69] A prominent example is the industrial-scale synthesis of aspirin (acetylsalicylic acid), where acetic anhydride reacts with salicylic acid in the presence of a catalyst such as phosphoric acid or sulfuric acid, yielding aspirin and acetic acid as a byproduct; this process, developed in the late 19th century, remains a benchmark for acetylation efficiency, with global aspirin production exceeding 100,000 metric tons annually as of recent estimates.[70] [71] Similarly, acetaminophen (paracetamol) is produced by acetylating 4-aminophenol with acetic anhydride, followed by purification steps, accounting for a significant portion of the pharmaceutical-grade acetic anhydride demand.[67] In the synthesis of ephedrine derivatives, acetic anhydride acetylates hydroxyl or amino groups to form congeners used in treating respiratory conditions like asthma and allergic rhinitis, with reactions typically conducted in solvents such as pyridine to control selectivity and yield.[72] For fine chemicals, acetic anhydride facilitates the acetylation of carbohydrates and nucleosides, producing intermediates for antiviral drugs or antibiotics; for instance, it is employed in the protection of sugar hydroxyl groups during nucleoside analog synthesis, enabling subsequent glycosylations with high stereoselectivity.[73] These applications underscore its versatility, though yields and purity depend on reaction conditions like temperature (often 50–100°C) and excess reagent use to drive equilibrium toward product formation.[33]Other Applications
Acetic anhydride serves as an acetylating agent in the synthesis of various dyes, where it facilitates the introduction of acetyl groups to dye intermediates, enhancing their solubility and color properties.[1][57] In the perfumery industry, it is used to acetylate fragrance compounds, producing acetate esters that act as fixatives or modifiers to stabilize and prolong scent profiles in perfumes.[1][57][74] The compound finds application in explosives manufacturing, contributing to the acetylation of precursors for certain detonators and explosive materials, though specific formulations vary by process.[1][57][72] In the food sector, acetic anhydride is utilized for the acetylation of starches to produce modified food starches with improved thickening and stability properties, and it is recognized by the Flavor and Extract Manufacturers Association for flavor-related applications.[1][75] Additionally, it supports the synthesis of agrochemicals, including certain pesticides and herbicides, by acetylating active ingredient intermediates.[76][77] It is also employed in detergent additives, where acetylated derivatives enhance formulation performance.[67]Safety and Toxicity
Health Hazards
Acetic anhydride is highly corrosive to skin and eyes, causing severe chemical burns upon contact due to its rapid hydrolysis to acetic acid in the presence of moisture.[1] Skin exposure leads to immediate irritation, redness, and blistering, with prolonged contact resulting in deep tissue damage and potential necrosis.[4] Eye contact produces intense pain, lacrimation, conjunctivitis, corneal opacity, and photophobia, often requiring immediate medical intervention to prevent permanent vision loss.[5] Inhalation of vapors irritates the respiratory tract, causing coughing, nasal discharge, and throat burning at low concentrations, while higher exposures can induce pulmonary edema and fatal respiratory failure.[5] The compound is classified as fatal if inhaled, with symptoms including asthma-like reactions such as reactive airways dysfunction syndrome (RADS).[1] Occupational exposure limits include a NIOSH ceiling of 5 ppm (20 mg/m³) and an OSHA permissible exposure limit of 5 ppm TWA, reflecting its acute toxicity via this route.[5] Ingestion results in severe gastrointestinal corrosion, with symptoms of abdominal pain, vomiting, diarrhea, and potential perforation of the esophagus or stomach lining.[78] Oral LD50 in rats is approximately 1,780 mg/kg, indicating moderate acute oral toxicity, though human cases emphasize the risk of systemic absorption leading to metabolic acidosis.[1] Dermal LD50 exceeds 1,000 mg/kg in rabbits, but practical hazards arise from its irritant properties rather than systemic poisoning.[4] No significant chronic effects or carcinogenicity have been established in available data, with hazards primarily acute.[5]