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Sodium methoxide

Sodium methoxide, also known as sodium methylate, is an with the CH₃ONa and a molecular weight of 54.02 g/mol. It exists as a , amorphous, hygroscopic powder that decomposes at 127 °C and is highly reactive, igniting spontaneously in moist air and reacting violently with water to form and . As a strong base, it serves as a versatile reagent and catalyst in various chemical processes. In , sodium methoxide is commonly employed for deprotection reactions, such as de-O-acetylation of carbohydrates, and for promoting of esters, including the preparation of methyl esters for chromatographic analysis. Industrially, it acts as a key catalyst in through the methanolysis of vegetable oils and animal fats, enabling the conversion of triglycerides into methyl esters and . Additionally, it finds applications in the processing of edible fats and oils, as well as in the manufacture of pharmaceuticals and other fine chemicals. Due to its corrosive nature, sodium methoxide causes severe skin burns, eye damage, and respiratory irritation upon contact or inhalation, and it is highly flammable, necessitating careful handling under inert atmospheres or in alcoholic solutions to mitigate risks. It is typically prepared by reacting sodium metal with and is commercially available as a solid or in methanolic solutions for practical use.

Chemical identity and properties

Nomenclature and formula

Sodium methoxide, with the systematic IUPAC name sodium methanolate, is a belonging to the class of metal alkoxides. The name "methoxide" derives from the methoxide anion (CH₃O⁻), which is the deprotonated form of , combined with the sodium cation, following the general for alkoxides as metal derivatives of alcohols where the is attached to oxygen. Its molecular formula is CH₃ONa or equivalently NaOCH₃. Common synonyms include sodium methoxide, sodium methylate, and methoxysodium. The has a of 54.02 g/mol and is identified by the number 124-41-4. It serves as the sodium salt of .

Physical properties

Sodium methoxide appears as a white to off-white hygroscopic powder or crystalline solid, often described as amorphous or tetragonal in form. It has a melting point of approximately 127 °C, at which it decomposes without fully melting, and has no boiling point as the solid decomposes upon heating. The density of the solid varies depending on measurement conditions and form, typically ranging from 1.0 to 1.3 g/cm³, with apparent or packing densities as low as 0.45–0.60 g/mL. Sodium methoxide exhibits high solubility in polar solvents such as and , with solubility exceeding 100 g/100 mL in at 20 °C; it is insoluble in nonpolar hydrocarbons like and reacts violently with . Its is negligible at due to its state and low volatility. The of the is approximately 65 J/mol·K at 298 K. Common commercial solutions, such as 25–30 wt% in , have a of about 0.94–0.97 g/ at 25 °C and a of 11–16 °C.

Structural features

Sodium methoxide is an ionic compound composed of sodium cations (Na⁺) and methoxide anions (CH₃O⁻). The methoxide anion (CH₃O⁻) exhibits a C–O of approximately 1.42 , with the carbon atom displaying tetrahedral geometry due to its sp³ hybridization. In the solid state, sodium methoxide adopts a polymeric with a tetragonal (a = 4.34 , c = 7.43 ), forming sheet-like layers where sodium atoms lie in planes and are coordinated to four oxygen atoms from methoxide groups above and below, resulting in a distorted tetrahedral around each Na⁺ (Na–O distances ~2.3–2.4 ). In solution, sodium methoxide exists primarily as solvated ions, appearing monomeric in polar protic solvents like , while it may form dimeric or higher oligomeric species in less coordinating solvents. Spectroscopic techniques confirm these structural features: shows characteristic C–O stretching bands at approximately 1070–1088 cm⁻¹, while ¹H NMR in deuterated displays the methyl protons at ~3.3 ppm and ¹³C NMR the carbon at ~50 ppm. Compared to other sodium alkoxides, such as , sodium methoxide shares a similar polymeric solid-state arrangement with tetrahedral Na⁺ coordination but features shorter alkyl chains on the anion, which influence its higher in polar solvents.

Preparation

Laboratory synthesis

Sodium methoxide is commonly prepared in the laboratory by reacting sodium metal with anhydrous under an inert atmosphere to prevent side reactions with or oxygen. The balanced for this reaction is: $2 \mathrm{Na} + 2 \mathrm{CH_3OH} \rightarrow 2 \mathrm{CH_3ONa} + \mathrm{H_2} This process is highly exothermic and must be conducted with careful temperature control to avoid ignition. In a typical procedure, small pieces of freshly cut sodium metal are added slowly to excess anhydrous methanol cooled in an ice bath, under a nitrogen or argon atmosphere. The addition generates hydrogen gas, which is vented safely, and the mixture is then refluxed gently to ensure complete reaction. Once the sodium has fully dissolved, the solution can be used directly or the excess methanol evaporated under reduced pressure to isolate the white solid product, followed by filtration if necessary. An alternative laboratory route involves treating with anhydrous : \mathrm{NaH} + \mathrm{CH_3OH} \rightarrow \mathrm{CH_3ONa} + \mathrm{H_2} This method also evolves hydrogen gas and proceeds under inert conditions but is less frequently employed due to the higher cost and availability of compared to sodium metal. Laboratory syntheses of this type typically afford yields of 90–95%, with the product purified by recrystallization from hot to remove impurities and obtain high-purity crystals. These methods were refined in the early to support precise applications in , as documented in contemporary procedures.

Commercial production

The primary industrial production of sodium methoxide involves the anhydrous reaction of sodium metal with in large-scale stirred reactors under inert atmospheres to prevent oxidation. The highly generates gas as a byproduct and sodium methoxide dissolved in excess methanol, which is subsequently purified by to remove unreacted methanol while venting or capturing the . This method dominates due to its efficiency and scalability, with the reaction conducted in or specialized alloy reactors equipped for heat management and gas handling. Global production volume for sodium methoxide was approximately 1,467,000 tons in , driven largely by demand in and sectors. Major producers are concentrated in , which accounts for a significant share due to its expansive chemical manufacturing base, and the , where companies like American Elements operate facilities. Other key players include and , with capacity expansions in such as Evonik's increase to 90,000 tons annually in and BASF's to 90,000 tons in . The exothermic nature of the sodium-methanol reaction minimizes external energy inputs, enhancing cost-effectiveness, while the is often captured and utilized as a source to improve overall process efficiency. Alternative production routes include the reaction of with under dehydrating conditions, such as using molecular sieves or to shift the equilibrium toward sodium methoxide formation, though this method requires additional energy for water removal. Less common due to the toxicity of is its use in methylating to form sodium methyl sulfate intermediates, which are then processed to sodium methoxide, but environmental concerns limit adoption. Electrochemical methods, such as of in methanolic solutions or ceramic ion-conducting membranes, offer potential greener alternatives by avoiding sodium metal, though they remain niche due to higher . For commercial handling and transport, sodium methoxide is typically produced and supplied as 25–30% solutions in , which reduces flammability risks compared to pure forms and facilitates safer via tankers or drums. In the , industry trends have shifted toward more sustainable processes, including those utilizing from chloralkali byproducts to minimize reliance on energy-intensive sodium metal production.

Chemical reactivity

Basicity and nucleophilicity

Sodium methoxide functions primarily as a source of the methoxide anion (CH₃O⁻), which is a strong due to the relatively high of its conjugate acid, . In aqueous media, the pKa of methanol is approximately 15.5, indicating that methoxide is a moderately strong base comparable to (pKa of ≈15.7). However, in non-aqueous solvents like (DMSO), the pKa shifts to about 29, reflecting significantly greater basic strength because aprotic solvents poorly solvate the anion through hydrogen bonding, thereby enhancing its availability for proton abstraction. This solvent-dependent basicity makes sodium methoxide particularly useful in requiring strong, unsolvated bases. In protic solvents such as , sodium methoxide undergoes complete dissociation according to the CH₃ONa ⇌ Na⁺ + CH₃O⁻, owing to the ionic nature of the compound and the solvating properties of the medium, which fully ionizes the salt without significant ion pairing. Compared to , methoxide exhibits superior basicity in non-aqueous environments; for instance, in DMSO, the pKa of rises to 32, rendering a weaker base than methoxide by approximately 3 pKa units (a factor of about 1000 in basic strength). Additionally, methoxide is slightly stronger than alkoxides derived from longer-chain alcohols, such as ethoxide (pKa of ≈15.9 in ), with a pKa difference of roughly 0.4 units that favors methoxide's proton-accepting ability. Beyond basicity, the methoxide anion demonstrates notable nucleophilicity, particularly in bimolecular (SN2) reactions, where its compact size confers high charge density on the oxygen atom, facilitating efficient attack on electrophilic centers. The of oxygen further aids in stabilizing the during bond formation. In aprotic solvents like DMSO, this nucleophilicity is amplified due to minimal anion , potentially increasing reactivity by orders of magnitude—up to 10⁴ times compared to protic media—by preventing the anion from being "caged" by solvent molecules. This combination of and nucleophilic properties underpins sodium methoxide's role as a versatile in synthetic chemistry.

Reactions with common substances

Sodium methoxide undergoes when exposed to , reacting according to the equation: \ce{CH3ONa + H2O -> CH3OH + NaOH} This reaction is violent and highly exothermic, generating significant heat that can ignite nearby combustibles if moisture is limited; the rate increases with higher water content, making it a key concern for handling in humid environments. Exposure to carbon dioxide leads to carbonation, where sodium methoxide reacts as follows: \ce{CH3ONa + CO2 -> CH3OCO2Na} This produces sodium methyl carbonate, which can further decompose to and . Atmospheric CO₂ exposure can thus degrade the compound over time, particularly in non-inert conditions. With acids, sodium methoxide undergoes rapid neutralization, exemplified by its with : \ce{CH3ONa + HCl -> CH3OH + NaCl} This protonation is quantitative and vigorous, releasing methanol and posing an ignition risk due to the exothermic nature and flammable products. As a nucleophile, sodium methoxide reacts with alkyl halides in the Williamson ether synthesis, such as: \ce{CH3ONa + R-X -> R-OCH3 + NaX} where R is typically a primary or methyl group and X is a halide; this SN2 pathway efficiently forms methyl ethers, favored for unhindered substrates to minimize elimination side products. Sodium methoxide also reacts with oxygen in air, particularly in the presence of CO₂, leading to into and . Sodium methoxide exhibits mild reducing behavior, serving as a source in certain catalytic reductions like alkyne to conversions, but must be handled under inert atmospheres to prevent reaction with air.

Applications

In

Sodium methoxide serves as a strong in for deprotonating esters with α-hydrogens, facilitating formation in Claisen condensations to produce β-keto esters. In a representative example, treatment of diethyl with acetone using sodium methoxide in yields ethyl acetopyruvate in high yields through this mechanism. This reaction is particularly useful for constructing carbon-carbon bonds in the synthesis of complex carbonyl compounds. The compound also promotes E2 elimination reactions, acting as a to abstract β-hydrogens from alkyl halides, leading to formation via . For instance, reacts with sodium methoxide in to afford as the major product, following Zaitsev's rule under these conditions. This method is commonly employed in laboratory settings to prepare alkenes from secondary or primary alkyl halides. As a , sodium methoxide participates in SN2 displacements with primary alkyl halides or tosylates, enabling the synthesis of methyl ethers in the . A typical reaction involves the treatment of ethyl bromide with sodium methoxide to produce ethyl methyl ether in good yield. In small-scale transesterifications, sodium methoxide catalyzes the exchange of alkoxy groups between esters and alcohols, allowing for the preparation of modified esters under mild conditions. This is valuable for adjusting ester solubility or functionality in synthetic routes. Sodium methoxide is also utilized in the Favorskii rearrangement of α-halo ketones, where it induces ring contraction or rearrangement to derivatives via semibenzilic intermediates. For example, 6-tosyloxyisophorone undergoes rearrangement with sodium methoxide in to form a delocalized intermediate leading to rearranged products. Recent applications (2020–2025) highlight sodium methoxide in green, one-pot syntheses for pharmaceutical intermediates, such as the cyanoamidine cyclization of formamide derivatives to access the nucleobase of Remdesivir, an antiviral drug, using methanolic sodium methoxide at ambient temperature. Additional examples include its use in the total synthesis of carbazomycins E and F (2024), where sodium methoxide facilitates deprotection in methanol at elevated temperatures, and in enhanced biodiesel catalysis studies (2025) combining sodium methoxide with acetates for improved reaction rates in soybean oil methanolysis. This approach minimizes solvent use and steps, aligning with sustainable synthesis principles for analgesics and other therapeutics.

In industrial processes

Sodium methoxide serves as a key homogeneous catalyst in the industrial production of biodiesel through the transesterification of vegetable oils or animal fats with methanol. The reaction involves triglycerides reacting with methanol to form fatty acid methyl esters (biodiesel) and glycerol as a byproduct, represented by the equation: \text{Triglyceride} + 3 \text{CH}_3\text{OH} \xrightarrow{\text{NaOMe}} 3 \text{Methyl esters} + \text{Glycerol} Typically, 0.5–1% sodium methoxide by weight of the oil is used, enabling high yields (often >95%) under mild conditions of 50–65°C and atmospheric pressure. This process dominates global FAME biodiesel output, which neared 50 billion liters (approximately 44.7 million metric tons) in 2023 and is projected to near 50 million metric tons annually for FAME by 2025, driven by mandates in regions like the EU and Indonesia. In manufacturing, sodium methoxide acts as an initiator for the anionic of alkylene oxides, such as and , to produce polyethers including . The involves nucleophilic attack by the on the ring, propagating growth under controlled conditions to yield polymers with molecular weights up to 50,000 g/mol for segments, often in formulations for enhanced properties. This application supports the production of precursors and on a large scale. Sodium methoxide is employed in the industrial synthesis of pharmaceutical intermediates, particularly vitamins and antibiotics. In vitamin B1 () production, it facilitates steps, such as the of acetamidine with intermediates in continuous-flow processes, enabling efficient scaling for global supply. For antibiotics like sulfadiazine, it serves as a condensing agent in the formation of structures from key precursors. Beyond these, sodium methoxide catalyzes the synthesis of biolubricants and greases from vegetable oil-derived biodiesel. It promotes the transesterification of fatty acid methyl esters with polyhydric alcohols like trimethylolpropane at 120–130°C, yielding esters with high viscosity indices (e.g., 140) suitable for ISO VG46 standards and used in eco-friendly formulations. In agrochemicals, it aids post-2020 expansions in herbicide production by acting as a base catalyst in synthesizing active ingredients for crop protection, aligning with rising agricultural demands. Market trends indicate steady demand growth for sodium methoxide, with a projected CAGR of 4–6% through 2030, largely fueled by the sector's expansion amid renewable fuel policies and goals. This growth supports a of approximately USD 2 billion as of 2024.

Stability and storage

Chemical stability

Sodium methoxide exhibits limited thermal stability, beginning to decompose in air above its of 127 °C, with more pronounced occurring at temperatures exceeding 350 °C. At these higher temperatures, it breaks down into , , , and a of saturated and unsaturated hydrocarbons as gaseous products. This process is influenced by the presence of oxygen or other atmospheric components, potentially leading to the formation of sodium oxides and carbon oxides under conditions. The compound is highly sensitive to moisture, undergoing gradual in humid air to form and over periods of days to weeks, depending on levels. This reaction proceeds slowly compared to direct contact with liquid water, which causes rapid and violent decomposition, but prolonged exposure still compromises the reagent's integrity. Additionally, sodium methoxide reacts with atmospheric , forming sodium methyl carbonate and eventually and , which can occur over weeks in open air and reduce its catalytic activity significantly, for example in cross-coupling applications. Commercially, the pure solid form of sodium methoxide has a of up to 60 months when stored properly under inert conditions. Methanolic solutions remain stable for extended periods if kept sealed and protected from atmospheric ingress. Key factors affecting long-term stability include low impurity levels, particularly below 0.1–0.25%, which is essential for ensuring reproducible reaction outcomes; higher moisture leads to premature and variable basicity. In methanolic solutions, the remains highly alkaline at approximately 13–14, but this stability diminishes over time as decomposition products accumulate. Sodium methoxide requires storage in airtight, dry containers made of inert materials such as glass or high-density polyethylene (HDPE), ideally under a nitrogen blanket to exclude air and moisture. No metal containers should be used, as they can react with the compound; suitable alternatives include mild steel drums with corrosion-resistant linings. For solutions, compatible materials like stainless steel or low-density polyethylene (LDPE) are also acceptable, provided they maintain a tight seal. The compound should be kept at cool temperatures below 25 °C, away from heat sources, direct , and to preserve . Solutions should be stored above 7 °C to prevent , and is advisable for long-term storage if it does not promote . Due to its sensitivity to air and moisture, which can lead to decomposition, storage areas must be well-ventilated to disperse any potential gas evolved from minor reactions. Storage must segregate sodium methoxide from incompatible substances, including acids, , sources, oxidizing agents, and metals like aluminum or that could generate gas. Containers should be kept locked and in well-ventilated, dry locations, with desiccants employed in storage environments to absorb residual moisture and extend . For transportation, sodium methoxide is classified as a hazardous material; the solid form carries 1431 (Class 4.2, , with subsidiary risk 8 for corrosivity), while solutions bear 1289 (Class 3 , with subsidiary risk 8). Shipments must comply with DOT regulations for flammables and corrosives, including proper labeling, packaging in approved containers, and segregation from incompatibles during transit.

Safety and hazards

Health and toxicity

Sodium methoxide is highly corrosive to and eyes upon contact, causing severe burns, redness, pain, and potential permanent damage including blindness. Inhalation of its dust or vapors irritates the , leading to coughing, wheezing, and in severe cases, with delayed effects. The LC50 for in rats exceeds 1.7 mg/L (approximately 1700 mg/m³) over 4 hours, indicating moderate via this route. Ingestion of sodium methoxide results in severe gastrointestinal damage due to its into and , accompanied by symptoms of methanol poisoning such as , , , and . The oral LD50 in rats is approximately 2.0 g/kg, classifying it as harmful if swallowed. Chronic exposure to sodium methoxide may lead to liver and kidney damage, as well as optic nerve effects from repeated methanol absorption, with metabolites like contributing to and potential vision impairment. Occupational exposure limits are primarily based on the methanol component, with OSHA setting a PEL of 200 ppm (8-hour TWA) and 250 ppm (STEL), while ACGIH recommends a TLV of 200 ppm (8-hour TWA) and 250 ppm (STEL). First aid measures include immediate flushing of affected skin or eyes with copious water for at least 15 minutes, removal to fresh air for inhalation exposure, and seeking prompt medical attention; there is no specific antidote, so treatment is symptomatic and supportive.

Fire and explosion risks

Sodium methoxide in its solid form is not inherently flammable but poses significant fire risks due to its reactivity with and certain substances. The powder can self-ignite in the presence of moist air at temperatures above approximately 50 °C, leading to . Solutions of sodium methoxide in , commonly used at concentrations around 30 wt%, are highly flammable liquids with a of 16–17 °C, making them susceptible to ignition from sparks, open flames, or hot surfaces. The for the material is approximately 240 °C, above which decomposition and ignition can occur rapidly. Reactivity hazards further exacerbate fire and explosion risks. Sodium methoxide reacts vigorously with or acids, generating flammable gas (H₂) and heat through an , which can lead to ignition or if confined. In powder or granular form, it can form explosive dust clouds when dispersed in air, particularly in industrial settings where fine particles are generated during handling or processing. According to the hazard rating system, sodium methoxide solutions are rated as Health: 3 (serious hazard), Flammability: 3 (serious fire hazard), and Reactivity: 2 (moderate reactivity), with a special notation for reactivity due to the potential for violent gas evolution. For firefighting, dry chemical powders or (CO₂) are recommended extinguishing agents, as they suppress flames without introducing . must be avoided, as it intensifies the , producing additional flammable gases and . Historical incidents include explosions from accidental addition of solid sodium methoxide to , resulting in rapid release and ignition. In industrial contexts, such as , fires have occurred due to exposure or improper handling, prompting updated safety guidelines in the 2020s emphasizing inert atmospheres and dust control measures.

Environmental considerations

Sodium methoxide exhibits moderate acute toxicity to aquatic organisms, primarily due to its hydrolysis products rather than direct effects of the compound itself. Short-term toxicity tests indicate LC50 values for fish species such as the bluegill sunfish (Lepomis macrochirus) exceeding 15,000 mg/L over 96 hours, while EC50 values for invertebrates like Daphnia magna range from 10,000 to 22,400 mg/L over 48 hours. Algal growth inhibition (EC50 for Selenastrum capricornutum) is reported above 10,000 mg/L over 72 hours. However, upon contact with water, sodium methoxide hydrolyzes to sodium hydroxide and methanol, leading to significant pH elevation in aquatic environments, which can disrupt ecosystems by causing stress to sensitive species such as fish and algae even at lower concentrations. The biodegradability of sodium methoxide is favorable, with the methoxide ion undergoing rapid aerobic degradation in , achieving over 70% removal within 28 days according to 301 guidelines. In contrast, the sodium hydroxide byproduct persists indefinitely in the environment as an inorganic salt, potentially contributing to long-term changes in and bodies. The compound itself shows low environmental persistence due to its reactivity with moisture, hydrolyzing quickly in or , though the released as a byproduct has low potential (log Kow = -0.77) and is readily biodegraded by microorganisms. Under EU REACH regulations, sodium methanolate (CAS 124-41-4) is classified as harmful to aquatic life with long-lasting effects (Aquatic Chronic 3, H412), requiring risk management measures for releases during manufacturing or use. In the United States, the EPA does not specify direct effluent limits for sodium methoxide in wastewater, but discharges are regulated indirectly through pH controls (typically 6-9) under the Clean Water Act and methanol limits (e.g., 5 mg/L in some industrial categories) to prevent environmental harm. The global expansion of biodiesel production, where sodium methoxide serves as a key catalyst, has increased potential releases, though overall environmental exposure remains low due to its contained industrial applications and hydrolysis reactivity. To mitigate environmental risks, neutralization of effluents with acids such as sulfuric or is recommended prior to discharge, reducing pH impacts and facilitating safe disposal. In biodiesel processes, recycling of excess and catalyst recovery techniques, advanced since 2020 through initiatives, minimize waste generation and reduce aquatic releases by up to 90% in optimized systems. These practices align with sustainability goals, ensuring that the of sodium methoxide use remains manageable despite its role in expanding renewable fuel sectors.

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