N,N-Dimethylaniline, also known as dimethylaniline or dimethylphenylamine, is an organic compound with the molecular formula C₈H₁₁N (CAS 121-69-7) and a molecular weight of 121.18 g/mol. It is a tertiary amine derivative of aniline, featuring a phenyl group attached to a nitrogen atom substituted with two methyl groups, resulting in the structure C₆H₅N(CH₃)₂. This colorless to pale yellow oily liquid has a fishlike or amine-like odor, a density of approximately 0.956 g/cm³ at 20°C, and is sparingly soluble in water (about 1.45 g/L at 25°C) but miscible with organic solvents such as alcohol, ether, and chloroform. Its physical properties include a boiling point of 193–194°C, a melting point of 2.5°C, and a flash point of 62–63°C, making it flammable and volatile under certain conditions.[1]N,N-Dimethylaniline is industrially produced from aniline and methanol and serves as a key intermediate in the manufacture of dyes and other chemicals, including vanillin. It is also used in various industrial and laboratory applications. The compound is toxic and potentially carcinogenic, with exposure regulated under U.S. environmental laws.[1][2]
Properties
Physical properties
Dimethylaniline, also known as N,N-dimethylaniline, has the molecular formula C₈H₁₁N and consists of a benzene ring attached to a nitrogen atom bearing two methyl groups (C₆H₅N(CH₃)₂).[3]It appears as a colorless to light yellow oily liquid at room temperature, often developing a yellowish to brownish tint upon exposure to air, and possesses a characteristic amine-like or fishy odor.[3]Key physical properties of dimethylaniline are summarized in the following table:
These values reflect standard laboratory measurements and facilitate its handling as a liquid at ambient conditions.[3][4]Thermodynamic properties include a heat of vaporization of 42.3 kJ/mol and a specific heat capacity of 1.98 J/g·K for the liquid phase.[5]
Chemical properties
Dimethylaniline, as a tertiary amine, exhibits moderate basicity with a pKb value of 8.92, reflecting the availability of the nitrogen lone pair despite partial delocalization into the phenyl ring. This basicity allows it to form stable salts with strong acids, such as hydrochloric acid, yielding the protonated cation [C₆H₅N(CH₃)₂H]⁺ Cl⁻.[1]The compound is generally stable in air under normal conditions but undergoes oxidation upon prolonged exposure, forming quinone-like products that impart a brown coloration; it is also sensitive to light and heat, which can accelerate degradation. Spectroscopically, dimethylaniline displays a UV-Vis absorption maximum at 252 nm with a molar absorptivity (ε) of 12,000 M⁻¹ cm⁻¹, characteristic of the extended conjugation in the molecule. In the infrared spectrum, prominent bands appear at 1590 cm⁻¹ (aromatic C=C stretch) and 1360 cm⁻¹ (C-N stretch). The ¹H NMR spectrum features a singlet at 2.9 ppm for the six equivalent methyl protons and a multiplet at 6.7–7.2 ppm for the five aromatic protons.[6][7][8]Electrochemical studies reveal that dimethylaniline is readily oxidized, with a half-wave potential (E₁/₂) of approximately 0.7 V vs. SCE in acetonitrile, facilitating its use in anodic processes. This low oxidation potential underscores its role as an electron donor in various chemical contexts.[9]
Synthesis
Historical preparation
Dimethylaniline was first synthesized in 1850 by the German chemist August Wilhelm von Hofmann through the alkylation of aniline with methyl iodide. Hofmann heated aniline (C₆H₅NH₂) with excess methyl iodide (CH₃I), forming a hydroiodide salt that was subsequently basified to liberate the free base; the reaction proceeds as C₆H₅NH₂ + 2 CH₃I → C₆H₅N(CH₃)₂ · HI + HI, though Hofmann initially identified the product as N-methylaniline due to analytical limitations at the time. Later analyses, including those by Alfred Kern in 1877, confirmed the compound as N,N-dimethylaniline, attributing the result to the tendency of the primary amine to undergo exhaustive methylation.[10]Early laboratory preparations of dimethylaniline relied on similar alkylation strategies, including the use of dimethyl sulfate ((CH₃)₂SO₄) as a methylating agent or methyl chloride (CH₃Cl) under elevated pressure to facilitate the reaction. These methods often encountered challenges with over-alkylation, where the tertiary amine product readily formed quaternary ammonium salts upon further reaction with the alkylating agent, complicating isolation and purification.This work occurred amid a surge in aniline-based research during the mid-19th century, spurred by the isolation of aniline from coal tar in the 1840s and culminating in the 1856 discovery of mauveine, the first synthetic dye, which ignited the industrial dye revolution. Hofmann's synthesis, detailed in his seminal 1850 publication, contributed to understanding amine alkylation amid these developments, though initial laboratory yields were modest due to side reactions and incomplete selectivity.[10]
Modern production methods
A major industrial method for producing N,N-dimethylaniline involves the reductive amination of aniline with formaldehyde and hydrogen over catalysts such as copper-chromium (Cu-Cr) or nickel (Ni). This process follows the reaction\ce{C6H5NH2 + 2 CH2O + H2 -> C6H5N(CH3)2 + 2 H2O}and operates at temperatures of 200–300°C under pressures of 10–20 bar, delivering high efficiency with yields exceeding 95%. The use of heterogeneous catalysts enables continuous operation in fixed-bed reactors, minimizing side products like over-methylation or ring alkylation, and supports scalability for large-volume manufacturing. This approach is favored in some modern facilities due to its atom economy and reduced waste compared to earlier routes.[11]An alternative industrial synthesis employs direct methylation of aniline with methanol over solid acid catalysts, including phosphoric acid-supported systems or zeolites such as H-beta or faujasite types. The key reaction is\ce{C6H5NH2 + 2 CH3OH -> C6H5N(CH3)2 + 2 H2O}conducted in the vapor phase at 300–400°C and atmospheric or low pressure, achieving selectivities of approximately 90% toward the desired tertiary amine. Zeolite catalysts, in particular, offer shape-selective environments that suppress the formation of N-methylaniline intermediates or diaryl byproducts, with catalyst lifetimes extending beyond 5,000 hours in continuous processes. This method leverages inexpensive feedstocks and is widely adopted in Asia-Pacific production hubs for its simplicity and low energy input relative to liquid-phase alternatives.[12][13]For laboratory-scale preparation, the Eschweiler-Clarke methylation provides a straightforward, one-pot route using formaldehyde and formic acid as both methylating and reducing agents:\ce{C6H5NH2 + 2 CH2O + 2 HCOOH -> C6H5N(CH3)2 + 2 CO2 + 2 H2O}This formaldehyde-formic acid system proceeds under mild heating (around 100°C) without additional catalysts, yielding the product in good purity suitable for research applications, though it generates CO₂ as a byproduct. Recent variants employ paraformaldehyde and oxalic acid dihydrate for solvent-free conditions, enhancing environmental compatibility.[14]Global production of N,N-dimethylaniline is estimated in the tens of thousands of tons per year as of the early 2020s, driven by demand in dyes and pharmaceuticals. The product is typically purified by fractional distillation under reduced pressure, exploiting its boiling point of 194°C to achieve >99% purity for commercial grades.[1]
Chemical reactions
Electrophilic substitutions
The -N(CH₃)₂ group in dimethylaniline is strongly activating and ortho/para-directing in electrophilic aromatic substitution reactions. This effect arises from the lone pair on the nitrogen atom, which is donated into the aromatic ring through resonance, thereby increasing the electron density at the ortho and para positions and facilitating attack by electrophiles at those sites.[15] However, in strongly acidic media, the nitrogen is protonated to -N(CH₃)₂H⁺, which is meta-directing and deactivating.Nitration of dimethylaniline with a mixture of nitric acid and sulfuric acid typically yields 3-nitro-N,N-dimethylaniline as the major product due to protonation of the amine group, which directs meta substitution. To obtain ortho/para isomers, the amino group is often protected, such as by acetylation to form the acetamido derivative, followed by nitration and hydrolysis; alternatively, non-acidic nitrating agents can be used. Under such controlled conditions to favor para substitution, the major product is 4-nitro-N,N-dimethylaniline. Further nitration under specific industrial conditions leads to 2,4-dinitro-N,N-dimethylaniline, which upon additional nitration yields tetryl (N-methyl-N,2,4,6-tetranitroaniline) via demethylation and N-nitration, an explosive precursor.[16][17]Halogenation proceeds readily due to the high reactivity of the ring. For example, bromination with bromine in acetic acid affords 4-bromo-N,N-dimethylaniline in quantitative yield, reflecting the strong para preference.[18]Sulfonation with fuming sulfuric acid at 0°C yields 4-(dimethylamino)benzenesulfonic acid as the primary product, again favoring the para position.Friedel-Crafts acylation and alkylation are generally not feasible on dimethylaniline without protection of the nitrogen, as the basic amine coordinates to the Lewisacid catalyst (e.g., AlCl₃), leading to deactivation and quaternization of the nitrogen instead of ringsubstitution. Protection strategies, such as forming an N-acyl derivative, are required to enable these reactions.[15]
Nucleophilic and other reactions
Dimethylaniline undergoes quaternization at the nitrogen atom with alkyl halides, such as methyl iodide, to yield the corresponding quaternary ammonium salt, \ce{C6H5N(CH3)3^+ I^-}.[19] This reaction proceeds via the Menshutkin mechanism, involving nucleophilic attack by the tertiary amine on the alkyl halide, typically in polar solvents like ethanol or acetone at moderate temperatures.[20] The resulting N,N,N-trimethylanilinium iodide serves as an effective phase-transfer catalyst in biphasic reactions, facilitating the transport of anions across immiscible phases due to its amphiphilic nature and lipophilicity from the aromatic ring.[19] For instance, it has been employed in the alkylation of halides and oxidation processes, enhancing reaction rates under mild conditions compared to traditional tetraalkylammonium salts.[21]In organometallic chemistry, dimethylaniline can be lithiated at the ortho position of the aromatic ring using n-butyllithium, directed by coordination of the nitrogen lone pair to the lithium.[22] The reaction is typically conducted at low temperatures, such as -78°C in tetrahydrofuran, to generate 2-lithio-N,N-dimethylaniline, which serves as a nucleophilic intermediate for subsequent coupling reactions like Negishi or Suzuki cross-couplings.[22] Additives like tetramethylethylenediamine (TMEDA) enhance selectivity and rate by promoting deaggregation of the alkyllithium reagent, ensuring clean ortho-metalation without competing side reactions.[23] This directed ortho metalation strategy exploits the dimethylamino group as a strong directing metalation group (DMG), enabling efficient synthesis of ortho-substituted anilines.[24]Oxidation reactions of dimethylaniline primarily target the nitrogen atom, yielding the N-oxide \ce{C6H5N(O)(CH3)2} upon treatment with hydrogen peroxide or peracids like m-chloroperbenzoic acid. These oxidants transfer an oxygen atom to the lone pair on nitrogen, often in aqueous or alcoholic media at room temperature, producing the N-oxide in high yields as a stable, crystalline compound useful for further synthetic transformations such as Cope elimination.[25] Catalysts like methylrhenium trioxide can accelerate the process for substituted derivatives, ensuring selectivity over C-H oxidation.[25] Under aerobic conditions, air oxidation in the presence of catalysts such as mesoporous manganese oxide promotes dehydrogenative coupling, forming symmetrical azobenzene derivatives like 4,4'-bis(dimethylamino)azobenzene.[26] This oxidative dimerization proceeds via radical cation intermediates generated at ambient pressure and temperature, offering an environmentally benign route to azo compounds with applications in dyes and materials.[26]Dimethylaniline acts as a neutral donor ligand in coordination chemistry, forming complexes with transition metals such as palladium and copper that are relevant to catalysis. For palladium, it coordinates through the nitrogen lone pair in (DMA)Pd(II) species, which catalyze oxidative transformations like the dehydrogenation of DMA derivatives, mimicking enzymatic processes with turnover numbers exceeding 100 in acetonitrile solvents.[27] Copper complexes, such as those with DMA-derived tetraamine ligands, exhibit Cu(I)/Cu(II) redox activity, enabling aerobic oxidations and C-H activations where the aniline moiety stabilizes the metal center and facilitates substrate binding.[28] These complexes often feature distorted geometries due to steric hindrance from the methyl groups, enhancing selectivity in reactions like N-formylation or cross-coupling by preventing over-coordination.[29]Dimethylaniline exhibits resistance to hydrolysis under basic conditions due to the stability of the C-N bonds but undergoes demethylation under harsh acidic environments, reverting to aniline and methanol.[30] Prolonged heating in concentrated sulfuric acid or hydrochloric acid at elevated temperatures (above 200°C) promotes protonation of the nitrogen, followed by nucleophilic attack by water on the methyl groups, yielding aniline sulfate and methanol via an SN2 pathway.[30] This reversibility underscores the equilibrium nature of the alkylation process used in its synthesis, with acid strength and temperature dictating the extent of hydrolysis.[31]
Applications
Dye and pigment production
Dimethylaniline serves as a vital precursor in the synthesis of triarylmethane dyes, including crystal violet (hexamethyl pararosaniline) and malachite green, through condensation followed by oxidation processes. In the production of malachite green, benzaldehyde reacts with two molecules of dimethylaniline in the presence of hydrochloric acid to form the colorless leuco base, which is subsequently oxidized—often using lead dioxide—to yield the vibrant green dye.[32][33] For crystal violet, three equivalents of dimethylaniline condense with formaldehyde or phosgene derivatives, such as carbonyl chloride, to generate the leuco base, which is then oxidized to produce the intense purple colorant.[34][35] These methods highlight dimethylaniline's role in forming the triarylmethane core, enabling the dyes' extensive conjugation responsible for their strong coloration and stability in textile applications.Derivatives of dimethylaniline also function as intermediates in azo dye production. For example, p-nitroso-N,N-dimethylaniline, prepared by nitrosation of dimethylaniline, is used in ingrain dyeing processes to form azo compounds suitable for dyeingcotton and other fibers.[36][37] This contributes to the diversity of azo dyes, which dominate industrial colorants due to their bright shades and substantivity. Additionally, N,N-dimethylaniline itself serves as a coupling agent in azo dye synthesis, reacting with diazonium salts to produce colored compounds.Historically, dimethylaniline was instrumental in the 19th-century aniline dye industry, enabling advancements beyond William Henry Perkin's 1856 mauveine by supporting the alkylation of rosaniline to produce Hofmann's violet dyes and related derivatives.[38][39] Its introduction in the 1860s by August Wilhelm von Hofmann facilitated the creation of more soluble and fast violet and purple shades, fueling the rapid commercialization of synthetic dyes for textiles. In contemporary production, the majority of dimethylaniline is directed toward dye and pigment manufacturing, with global output—estimated in tens of thousands of tons annually—aligned with textile and printing demands that consume over 700,000 tons of synthetic dyes each year.[35][40]Modern variants leverage dimethylaniline in pH indicators akin to methyl orange, synthesized via diazo coupling of dimethylaniline with the diazonium salt from sulfanilic acid. This yields the azo compound methyl orange, which transitions from red (pH < 3.1) to yellow (pH > 4.4), providing a sharp visual endpoint in acid-base titrations.[41][42]
Other industrial uses
Dimethylaniline serves as an accelerator in the curing of epoxy resins, where it functions as a tertiary amine catalyst to promote the reaction between epoxy groups and hardeners such as anhydrides, leading to faster gelation and improved mechanical properties of the cured material.[43] In polyester and vinyl ester resins, it acts as a promoter to enable room-temperature curing by accelerating the free radical polymerization initiated by peroxides.[44] For polyurethane resins, dimethylaniline is employed as a catalyst to facilitate the reaction of polyols with isocyanates, enhancing the formation of urea linkages and overall cure speed without directly participating in the linkage formation due to its tertiary nature.[45]It is also used as a chemical intermediate in the production of vanillin, a common flavoring agent, through specific synthetic routes involving methylation and oxidation steps.[2]In the pharmaceutical industry, N,N-dimethylaniline acts as a key intermediate in the synthesis of various active pharmaceutical ingredients, including certain antihistamines, through alkylation and derivatization steps that leverage its tertiaryamine functionality.[31]Dimethylaniline is nitrated to produce tetryl (2,4,6-trinitrophenyl-N-methylnitramine), a sensitive secondary explosive used as a booster and detonator in munitions, with the nitration process involving sequential addition of nitric and sulfuric acids to achieve the tetranitro derivative.[46]The compound finds application in agrochemical production as an intermediate for synthesizing pesticides, including fungicides, where it contributes to the construction of nitrogen-containing heterocycles essential for biological activity.[31]In recent developments since 2000, derivatives of dimethylaniline, such as 4,4′,4''-methylidyne-tris(N,N-dimethylaniline) (leuco crystal violet), have been used as n-type materials in organic light-emitting diodes (OLEDs) to improve electron injection and device efficiency in p-i-n structures.[47] Additionally, dimethylaniline is utilized as a complexing agent or catalyst in Grignard reactions conducted in hydrocarbon solvents, aiding the formation and solubility of organomagnesium reagents for subsequent synthetic transformations.[45]Dimethylaniline functions as a solvent for extracting sulfur dioxide in industrial processes and as a stabilizer in certain chemical formulations. It also serves as a catalytic hardener for fiberglass and an activator for polyester resins.[2]
Safety and environmental considerations
Health hazards and toxicity
Dimethylaniline poses significant health risks primarily through inhalation, ingestion, and dermal contact, with acute exposure leading to severe systemic effects. The oral LD50 in rats is 1,410 mg/kg, indicating moderate toxicity, while the inhalation LC50 is approximately 1,200 ppm over 4 hours in rats, highlighting higher respiratory hazard due to its volatility.[48][49] A key mechanism of acute toxicity involves the oxidation of hemoglobin to methemoglobin, resulting in methemoglobinemia, which impairs oxygen delivery and can cause cyanosis, headache, dizziness, and potentially fatal circulatory collapse.[4][50] Symptoms such as nausea and labored breathing may appear shortly after exposure, with onset delayed in some cases.[1]Chronic exposure to dimethylaniline is associated with damage to the liver and kidneys, evidenced by histopathological changes in animal studies, alongside central nervous system depression manifesting as fatigue and neurological impairment.[4][48] Regarding carcinogenicity, the International Agency for Research on Cancer classifies it as Group 3 (not classifiable as to its carcinogenicity to humans) based on inadequate evidence in humans and animals.[51]Reproductive toxicity has been observed in rodent studies, including reduced sperm motility and testicular lesions at doses of 30 mg/kg in 13-week rat studies.[48]Occupational exposure limits are established to mitigate risks: the OSHA permissible exposure limit (PEL) is 5 ppm (25 mg/m³) as an 8-hour time-weighted average with a skin notation, while the NIOSH immediately dangerous to life or health (IDLH) value is 100 ppm.[50] These limits account for the compound's ability to be absorbed through the skin, enhancing overall exposure.[1]In cases of exposure, first aid protocols emphasize immediate removal to fresh air, supportive care with oxygen to address hypoxia, and administration of methylene blue (1-2 mg/kg intravenously) as the antidote for methemoglobinemia.[50] Recent safety data sheets from 2024 confirm the risk of dermal absorption leading to systemic effects, with repeated skin contact commonly causing irritant dermatitis.[52]
Environmental impact and regulations
Dimethylaniline demonstrates low to moderate bioaccumulation potential, with a bioconcentration factor (BCF) of 4.7–13.6 reported in fish, indicating limited uptake in organisms relative to surrounding water concentrations.[52] The compound is highly toxic to aquatic life, showing an EC50 of 2–5 mg/L for Daphnia magna in acute exposure tests (48 h), which underscores its potential to disrupt invertebrate populations at low concentrations.[53]Primary release sources of dimethylaniline include industrial wastewater from dye and pharmaceutical manufacturing processes, where it serves as an intermediate; historical US production volumes were 1,000–10,000 tons annually in the 1980s, with current global volumes not publicly detailed. In the European Union, under REACH and CLP regulations, it is classified as Acute Tox. 3 (H301, H311, H331), Skin Irrit. 2 (H315), Eye Dam. 1 (H318), and Aquatic Acute 1 (H400), mandating risk assessments and emission controls for registrants. In the United States, it is listed on the TSCA inventory as a high-production volume chemical, with effluent discharge limits under the Clean Water Act typically requiring concentrations below 0.1 mg/L for similar organic amines in industrial point sources to protect water quality.Mitigation strategies leverage biological and chemical treatments; biodegradation occurs under aerobic conditions by certain bacteria, though specific strains vary. Advanced oxidation processes, including Fenton's reagent (Fe²⁺/H₂O₂), effectively degrade dimethylaniline by generating hydroxyl radicals, achieving near-complete removal in acidic conditions within hours. In recent years (2020s), concerns have emerged regarding residuals from dye production interacting with microplastics, as seen in broader studies on organic pollutants adsorbing onto plastics and facilitating transport in ocean ecosystems.