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Nitration

Nitration is a fundamental class of chemical reactions in organic chemistry involving the introduction of a nitro group (-NO₂) into an organic compound, most commonly through electrophilic substitution on aromatic rings.^[1] This process typically employs a mixture of concentrated nitric acid (HNO₃) and sulfuric acid (H₂SO₄) to generate the reactive electrophile, the nitronium ion (NO₂⁺), which attacks the electron-rich aromatic system.^[1] First reported in 1834 by Eilhard Mitscherlich, who synthesized nitrobenzene by treating benzene with fuming nitric acid, nitration has since become a cornerstone of synthetic chemistry due to the nitro group's utility as a versatile intermediate that can be reduced to amines or serve as a directing group in further reactions.^[2] The mechanism of electrophilic aromatic nitration proceeds in three key steps: protonation of nitric acid by sulfuric acid to form the nitronium ion, followed by electrophilic attack on the aromatic ring to generate a resonance-stabilized arenium ion (sigma complex) intermediate, and finally deprotonation to restore aromaticity and yield the nitroaromatic product.^[1] The nitro group is strongly electron-withdrawing, rendering the substituted ring deactivated toward further electrophilic substitution and directing subsequent reactions to the meta position.^[1] While classic mixed-acid nitration dominates, alternative methods using milder conditions—such as solid-supported reagents or continuous-flow systems—have been developed to mitigate hazards associated with the exothermic nature of the reaction and the instability of nitro compounds.^[3] Nitration holds immense industrial significance, serving as a primary route for producing nitroaromatic compounds essential in explosives, dyes, pharmaceuticals, and agrochemicals.^[3] For instance, the nitration of toluene yields trinitrotoluene (TNT), a key high explosive, while nitrobenzene is a critical precursor to aniline used in the manufacture of polyurethane, rubber, and dyes.^[3] The process is typically conducted in batch or continuous liquid-phase reactors with mixed acids, though it poses safety challenges due to intense heat release (e.g., 761–895 BTU/lb for benzene nitration) and the potential for runaway reactions or explosions from product decomposition at 100–150°C.^[3] Despite these risks, ongoing research focuses on greener, more selective nitration protocols to enhance efficiency and sustainability in large-scale applications.^[3]

Introduction

Definition and Overview

Nitration is a fundamental chemical process in organic chemistry involving the introduction of a nitro group (-NO₂) into an organic molecule, typically through electrophilic, radical, or other substitution pathways.^[4] This reaction replaces a hydrogen atom on the substrate with the nitro functionality, resulting in compounds that exhibit distinct chemical behaviors due to the group's strong electron-withdrawing properties.^[5] The general schematic for nitration can be simplified as R–H + HNO₃ (or an equivalent nitrating agent) → R–NO₂ + H₂O, where R represents an organic moiety.^[6] Nitro compounds derived from this process are valued for their stability in many contexts, though polynitrated variants can display heightened reactivity and potential for explosive decomposition.^[7] These properties stem from the nitro group's ability to delocalize electrons, making it a meta-directing substituent in aromatic systems and influencing acidity in adjacent functional groups.^[5] Nitration holds significant importance in synthetic chemistry, serving as a key step in manufacturing explosives like trinitrotoluene (TNT), which is produced via sequential nitration of toluene.^[8] It also facilitates the synthesis of pharmaceuticals, dyes, and agrochemicals, where nitro intermediates act as versatile building blocks for further transformations.^[7] Reactions are broadly classified into aromatic nitration, primarily via electrophilic substitution on ring systems, and aliphatic nitration, which often involves radical or nucleophilic mechanisms on non-aromatic substrates.^[9] One early milestone in nitration history was the 1847 synthesis of nitroglycerin by Italian chemist Ascanio Sobrero.^[10]

Historical Development

The oxidizing properties of nitric acid were recognized by chemists in the 18th century, with its chemical composition first elucidated by Henry Cavendish through experiments involving the decomposition of saltpeter in 1784. Early experiments with nitric acid on organic compounds in the 1830s marked the initial forays into nitration, as German chemist Eilhard Mitscherlich treated benzene with fuming nitric acid to produce nitrobenzene in 1834, isolating it as the first nitroaromatic compound. This discovery laid the foundation for nitration as a key reaction in organic synthesis, though initial yields were low and processes uncontrolled. Milestone inventions in the mid-19th century expanded nitration's scope, particularly in explosives. In 1847, Italian chemist Ascanio Sobrero synthesized nitroglycerin by nitrating glycerol with a mixture of nitric and sulfuric acids, recognizing its explosive potential despite its instability.^[11] Sixteen years later, in 1863, German chemist Julius Wilbrand discovered trinitrotoluene (TNT) while seeking new yellow dyes, preparing it via stepwise nitration of toluene with nitric acid. Alfred Nobel advanced these efforts in 1867 by patenting dynamite, a safer explosive formed by absorbing nitroglycerin into kieselguhr, which revolutionized mining and construction while highlighting nitration's role in high-impact applications.^[12] The late 19th century saw the further development of mixed acid nitration, where sulfuric acid was combined with nitric acid to generate a more effective nitrating agent for controlled aromatic substitutions; this method was first patented in 1847 by Charles Blachford Mansfield, improving yields and selectivity for industrial production of compounds like nitrobenzene.^[13] It enabled scalable processes essential for dyes, pharmaceuticals, and explosives. In the 20th century, nitration techniques evolved toward safety and efficiency, driven by wartime demands. During World War II, continuous flow processes replaced batch methods to produce explosives like TNT on a massive scale, reducing accident risks associated with exothermic reactions.^[14] Post-1945, research shifted to selective nitration methods for pharmaceutical intermediates, emphasizing regioselective control to synthesize nitro-containing drugs such as chloramphenicol, reflecting a broader transition from explosives to fine chemicals.

Reaction Mechanisms

Electrophilic Aromatic Nitration

Electrophilic aromatic nitration proceeds via electrophilic aromatic substitution, where the nitronium ion (NO₂⁺) serves as the key electrophile attacking the aromatic ring.^[15] The nitronium ion is generated in situ from a mixture of nitric and sulfuric acids through protonation and dehydration, as described by the equilibrium:

\mathrm{HNO_3 + 2 H_2SO_4 \rightleftharpoons NO_2^+ + H_3O^+ + 2 HSO_4^-}

This process establishes an equilibrium concentration of NO₂⁺ sufficient for reaction, with spectroscopic evidence confirming its presence in such media.^[15]^[16] The reaction mechanism unfolds in two primary steps. First, the nitronium ion adds to the π-system of the aromatic ring, forming a σ-complex known as the arenium ion or Wheland intermediate, a cyclohexadienyl cation in which the sp²-hybridized carbon attached to NO₂ becomes sp³.^[15] This intermediate features resonance delocalization of the positive charge across the ring, with three key resonance structures contributing to its stability, though the overall structure lacks full aromaticity and thus lies higher in energy than the reactants. In the second step, a base (typically HSO₄⁻ or H₂O) abstracts a proton from the sp³ carbon, restoring aromaticity and yielding the nitroarene product.^[15] The Wheland intermediate's structure is central to understanding the reaction energetics. In an energy diagram for benzene nitration, the formation of the σ-complex represents an energy barrier due to disruption of aromatic π-delocalization, followed by a lower barrier for deprotonation; the overall process is exergonic, driven by the stability of the nitroaromatic product.^[17] Resonance stabilization in the intermediate mitigates the energy cost, but substituents modulate this barrier significantly, influencing both rate and position of attack. Regioselectivity in electrophilic aromatic nitration is governed by the ability of substituents to stabilize or destabilize the Wheland intermediate at ortho, meta, or para positions. Electron-donating groups, such as the methyl substituent in toluene, act as ortho-para directors by providing hyperconjugative and inductive stabilization to the positive charge in the ortho and para σ-complexes, leading to preferential substitution at these sites.^[15] In the nitration of toluene, the observed product distribution is approximately 59% ortho-nitrotoluene and 37% para-nitrotoluene, with only 4% meta, reflecting partial rate factors of about 42 for ortho and 67 for para relative to benzene. Conversely, electron-withdrawing groups like the nitro group in nitrobenzene function as meta directors, as they destabilize the ortho and para intermediates more than the meta one due to unfavorable charge buildup adjacent to the substituent in the resonance forms.^[15] Nitration of nitrobenzene yields roughly 93% meta-dinitrobenzene, 6% ortho, and 1% para isomers, underscoring the directing effect.^[18] Kinetically, the formation of the Wheland intermediate is the rate-determining step, as it involves the highest activation energy barrier in the addition of NO₂⁺ to the ring.^[15] This step's activation energy varies with substitution; for benzene, it is around 20-25 kcal/mol in mixed acid, but ortho-para directors lower it at favored positions (e.g., ~15 kcal/mol for para-toluene), accelerating overall rates by factors of 20-25 compared to benzene, while meta directors raise it, deactivating the ring by ~10⁶-fold.^[17] Thermodynamically, the reaction is controlled by the stability of the σ-complex, with the fast deprotonation step ensuring that product ratios mirror intermediate populations.

Non-Aromatic Nitration Mechanisms

Non-aromatic nitration mechanisms primarily involve radical and nucleophilic pathways, which differ significantly from the electrophilic substitution observed in aromatic systems. These processes are employed for introducing nitro groups into aliphatic, alicyclic, or heterocyclic substrates, often under conditions that favor homolytic or nucleophilic attack rather than electrophilic addition. Radical nitration of aliphatic compounds proceeds via a free-radical chain mechanism, typically initiated by nitrogen dioxide radicals (NO₂•) generated through photolysis or thermal decomposition of nitric acid, or by peroxides. The initiation step produces NO₂• radicals, which abstract a hydrogen atom from the substrate (R-H) in the propagation phase: R-H + NO₂• → R• + HNO₂. The alkyl radical (R•) then reacts with another NO₂ radical to form the nitro compound: R• + NO₂• → R-NO₂. This chain process is sustained until termination occurs through radical recombination. A representative example is the vapor-phase nitration of alkanes such as methane at high temperatures (300-400°C) in the presence of nitric acid vapors, yielding nitroalkanes like nitromethane with moderate efficiency.^[19] In contrast, nucleophilic nitration is a rarer pathway, relying on nitrite ions (NO₂⁻) as ambidentate nucleophiles that can attack with nitrogen or oxygen. For primary alkyl halides, silver nitrite (AgNO₂) is used to favor N-attack via an SN2-like displacement, producing nitroalkanes (R-NO₂) over alkyl nitrites (R-ONO), as in the Victor Meyer reaction which distinguishes primary from secondary/tertiary halides based on product type. The mechanism involves the nitrite displacing the halide: R-CH₂X + AgNO₂ → R-CH₂NO₂ + AgX, with Ag⁺ precipitating to drive the reaction. This approach is selective for primary unactivated systems but limited for more hindered or activated substrates like α-halo carbonyls, which are better addressed by alternative methods such as the Henry (nitroaldol) reaction due to competing side reactions with alkali metal nitrites.^[20]^[21] Gas-phase nitrations favor homolytic cleavage and radical pathways due to high temperatures promoting bond dissociation, whereas liquid-phase reactions tend toward ionic mechanisms, including nucleophilic substitution in polar solvents. However, non-aromatic nitrations generally suffer from lower selectivity and yields compared to aromatic processes, primarily due to competing side reactions such as oxidation, C-C bond cleavage, and multiple nitrations.^[19]

Reagents and Procedures

Traditional Nitric Acid-Based Methods

Traditional nitric acid-based nitration employs a mixed acid reagent composed of concentrated nitric acid (typically 68-70% HNO₃) and concentrated sulfuric acid (98% H₂SO₄), often combined in a 1:1 volume ratio to form the nitrating mixture with overall concentrations of approximately 27-32% HNO₃ and 56-60% H₂SO₄.^[22] The sulfuric acid plays a crucial role by protonating the nitric acid, thereby dehydrating it to generate the nitronium ion (NO₂⁺) as the active electrophile, while also absorbing water formed during the reaction to prevent dilution and maintain reactivity.^[23] This electrophilic species then attacks the aromatic substrate in a substitution reaction.^[23] The standard laboratory procedure begins with the preparation of the nitrating mixture by cautiously adding the nitric acid to the sulfuric acid under cooling to manage the exothermic mixing, typically at 0-10°C. The organic substrate is then introduced slowly, often dropwise, to the stirred acid mixture to control the highly exothermic reaction and avoid side reactions or hotspots. Temperature is regulated throughout, generally between 0°C for highly reactive substrates like phenols and up to 100°C for less reactive ones like benzene (maintained around 50-60°C), using ice baths, heating mantles, or reflux setups as needed. Upon reaction completion, monitored by sampling or time, the mixture is quenched by pouring into excess cold water to dilute the acids, followed by separation of the organic layer, washing with water and dilute alkali to neutralize residues, and purification via distillation or extraction.^[24] In industrial settings, nitration processes have evolved from batch operations in lead-lined reactors to continuous systems for enhanced safety and throughput, particularly using isothermal or adiabatic tubular reactors where reactants are fed proportionally to maintain steady-state conditions and prevent thermal runaways.^[25] Optimization for selective mononitration over polynitration involves adjusting acid strengths and ratios, such as employing 70% HNO₃ in the mixed acid with higher water content (e.g., 20-30%) and excess acid relative to substrate, which limits NO₂⁺ concentration and favors single substitution. For benzene, this yields nitrobenzene in high efficiency, typically around 95%, serving as a key precursor for aniline and other chemicals.^[26] Toluene nitration under similar conditions, using a mixed acid of about 20% HNO₃, 60% H₂SO₄, and 20% water at 30-40°C, produces a mixture of ortho- and para-nitrotoluenes with over 90% mononitration selectivity, valuable for explosives and dyes.^[27]

Alternative Nitration Agents

Solid-supported nitration employs heterogeneous catalysts such as clays or silica impregnated with nitric acid to facilitate the reaction under milder conditions than traditional homogeneous systems. Montmorillonite K10 clay modified with phosphoric acid serves as an effective catalyst for the nitration of various aromatic compounds using 70% nitric acid at room temperature, yielding high conversions (up to 95%) for substrates like toluene and chlorobenzene while allowing easy catalyst recovery through filtration.^[28] Similarly, silica-supported copper(II) nitrate enables selective aromatic nitration, with the solid reagent promoting ortho/para directing effects in activated aromatics and simplifying product isolation without aqueous workup.^[29] These systems address limitations of conventional mixed acid nitrations, such as excessive waste generation from strong sulfuric acid.^[30] Metal nitrate systems provide mild alternatives for aromatic nitration, often in conjunction with acetic anhydride to generate the active nitrating species in situ. Copper(II) nitrate (Cu(NO₃)₂) in acetic anhydride, known as Menke nitration, effects regioselective mononitration of phenols and activated aromatics at ambient temperatures, achieving yields of 70-90% with minimal poly-nitration due to controlled electrophile release.^[31] Bismuth(III) nitrate (Bi(NO₃)₃·5H₂O) similarly catalyzes nitration in solvents like tetrahydrofuran or under mechanochemical conditions, offering high selectivity for deactivated rings and recyclability up to five cycles with retained activity.^[32] These reagents avoid the corrosiveness of free nitric acid while maintaining efficiency for sensitive substrates. Organic nitrating agents enable precise control over regioselectivity in nitration reactions. N-Nitropyridinium salts, generated from pyridine and nitronium tetrafluoroborate, act as transfer nitrating agents for aromatics, promoting ipso or ortho substitution in electron-rich systems with yields exceeding 80% and high positional specificity due to the stabilized cationic intermediate.^[33] Acetyl nitrate (CH₃COONO₂), prepared from acetic anhydride and nitric acid, serves as a milder electrophile for alkenes and aromatics, facilitating β-nitroacetoxylation or direct aromatic substitution under non-aqueous conditions with reduced side reactions compared to nitronium salts.^[34] Electrochemical nitration generates the nitronium equivalent in situ through anodic oxidation of nitrite salts, bypassing the need for preformed acids. In a divided cell setup with graphite electrodes, tetrabutylammonium nitrite undergoes oxidation to NO₂/N₂O₄ in acetonitrile containing hexafluoroisopropanol, enabling nitration of arenes, phenols, and anilines at room temperature with current densities of 15 mA/cm² and yields up to 88% for substrates like acetanilide.^[35] This method proceeds via radical cation intermediates, enhancing selectivity for electron-rich positions. Post-2000 developments have introduced recyclable media and biocatalysts for sustainable nitration. Ionic liquids, such as 1-butyl-3-methylimidazolium hexafluorophosphate ([bmim][PF₆]), serve as solvents for nitration with bismuth nitrate, allowing catalyst and solvent recycling over multiple runs (up to 95% recovery) while improving yields for deactivated aromatics through tuned polarity and reduced volatility.^[36] Enzymatic nitration employs engineered cytochrome P450 variants, such as P450BM₃ fusions, to directly nitrate L-tryptophan or phenols using nitrite as the nitrogen source under aqueous conditions at 25°C, achieving site-specific mononitration with turnover numbers exceeding 1000 and biocompatibility for natural product synthesis.^[37] Recent advances as of 2025 include expanded biocatalytic strategies using P450 enzymes for selective nitration of complex molecules, as reviewed in 2024, and mechanochemical approaches employing bench-stable organic nitrating reagents or iron(III) nitrate for solvent-free nitration of arenes and alcohols with high efficiency and sustainability.^[38]^[39] These alternative agents collectively offer reduced corrosiveness by eliminating concentrated mineral acids and enhanced selectivity for heterocycles and sensitive functionalities, enabling applications in pharmaceutical synthesis where traditional methods fail due to substrate incompatibility.^[40]

Types of Nitration

Aromatic Nitration

Aromatic nitration involves the introduction of one or more nitro groups onto an aromatic ring, typically through electrophilic aromatic substitution where the nitronium ion (NO₂⁺) serves as the electrophile, forming a sigma complex intermediate that determines regioselectivity.^[41] Conditions for nitration vary significantly based on substrate reactivity. For activated aromatic rings, such as phenols, mild conditions like dilute nitric acid at low temperatures (around 0–5°C) are employed to favor mononitration and minimize oxidation to quinones or polynitration products.^[42] In contrast, deactivated substrates like halobenzenes, such as chlorobenzene, require harsher conditions, including higher concentrations of sulfuric acid (70–90%) in the mixed acid reagent and elevated temperatures (up to 80°C) to overcome the electron-withdrawing effects of the halogen, which reduce ring reactivity by 1–3% compared to benzene.^[43] These adjustments ensure efficient substitution while controlling the ortho/para directing influence of halogens. Regioselectivity in aromatic nitration is governed by the directing effects of substituents, leading to characteristic isomer distributions. For toluene, an ortho/para director due to the methyl group, standard mixed acid nitration yields approximately 59% ortho-nitrotoluene, 37% para-nitrotoluene, and 4% meta-nitrotoluene, reflecting steric hindrance at the ortho positions and electronic preferences.^[44] Isomer separation often involves fractional distillation or crystallization, with the para isomer being thermodynamically favored and easier to isolate for downstream applications. Polynitration, as in the production of dinitrobenzene, is controlled by sequential addition of the nitrating mixture to maintain mononitration initially, followed by a second stage under stronger conditions (higher nitric acid ratios), preventing over-nitration and allowing isolation of the 1,3- and 1,4-dinitro isomers.^[45] Industrial-scale aromatic nitration exemplifies these principles, with nitrobenzene production reaching about 1.2 million metric tons annually worldwide as of 2022, primarily via continuous adiabatic processes using mixed acids at 50–60°C to optimize yield and heat management.^[46] Nitration of aniline derivatives, such as acetanilide, is crucial for dye synthesis; acetylation protects the amino group, directing para-nitration to yield p-nitroacetanilide, which upon hydrolysis gives p-nitroaniline—a key intermediate for azo dyes and pharmaceuticals.^[47] Side reactions pose challenges in aromatic nitration, particularly oxidation in highly activated systems like phenols or unprotected anilines, which can lead to ring cleavage or coupling products, and sulfonation from excess sulfuric acid incorporating SO₃ as a competing electrophile. Mitigation strategies include using protective groups, such as acetyl for anilines to moderate activation and prevent oxidation during nitration, or temporary sulfonation to block undesired positions in polysubstituted rings, followed by desulfonation with dilute acid.^[48] These approaches enhance selectivity and yield in synthetic routes.

Aliphatic and Other Nitration

Aliphatic nitration involves the introduction of a nitro group into saturated hydrocarbons, typically through radical mechanisms initiated by high temperatures or catalysts, contrasting with the electrophilic processes dominant in aromatic systems. A classic example is the vapor-phase nitration of propane to a mixture of nitropropanes, nitroethane, and nitromethane (as a byproduct), conducted at approximately 350–450°C using nitric acid or nitrogen oxides, where the reaction proceeds via radical abstraction of a hydrogen atom by nitrogen dioxide radicals, followed by combination with nitric oxide; typical conversions are 20–30% per pass based on nitric acid utilization.^[19]^[49] Similarly, nitration of cyclohexane to nitrocyclohexane employs nitrogen dioxide in the vapor phase, often catalyzed by metal oxides or N-hydroxyphthalimide (NHPI), yielding up to 50% selectivity at 100°C under controlled conditions to minimize over-oxidation.^[50] The Victor Meyer reaction variant, involving silver nitrite with alkyl halides, provides an alternative route to primary nitroalkanes like nitromethane from methyl iodide, offering higher selectivity in solution at room temperature but requiring stoichiometric silver salts.^[51]^[52] Nitration of unsaturated compounds, such as alkenes, often occurs via electrophilic addition of the nitronium ion (NO₂⁺), generating a nitro-substituted carbocation that is trapped by water or other nucleophiles to form β-nitro alcohols. For instance, propene reacts with nitronium tetrafluoroborate in acetonitrile, followed by hydrolysis, to yield 1-nitropropan-2-ol with regioselectivity favoring the more stable secondary carbocation intermediate. This addition contrasts with radical pathways using nitrogen dioxide, which can produce nitro nitrites or dinitro compounds but requires careful control to avoid polymerization.^[53]^[54] Heterocyclic nitration, particularly for electron-deficient systems like pyridine or electron-rich ones like furan, demands specialized conditions to overcome deactivation or over-reactivity. Pyridine undergoes nitration primarily at the 3-position via its N-oxide derivative, treated with fuming nitric acid and concentrated sulfuric acid at 0–20°C, yielding 3-nitropyridine-1-oxide in up to 80% after deoxygenation. Furan, being highly reactive, is nitrated at the 2-position using fuming nitric acid in acetic anhydride at –10 to –20°C, producing 2-nitrofuran in 60–70% yield while suppressing ring-opening side reactions. These methods highlight the need for low temperatures and mixed acids to control regioselectivity and stability.^[55]^[56] A key challenge in aliphatic nitration is the formation of multiple products due to non-selective radical abstraction at equivalent hydrogens, resulting in typical yields of 20–50% for primary nitroalkanes, with byproducts like nitro alcohols or polynitrated species. Catalysts such as zeolites (e.g., H-β) or transition metal salts enhance selectivity by stabilizing intermediates, though their application remains more established for aromatics; in aliphatics, they improve conversions in gas-phase processes by 10–20%. Recent advances include aerobic catalytic nitration using NO₂ with metal catalysts, achieving up to 80% selectivity for certain alkanes as of 2023. For chiral aliphatics, radical methods lead to racemization, as the planar carbon-centered radical intermediate allows attack from both faces, yielding racemic nitro compounds without stereocontrol. Radical mechanisms for aliphatics generally involve initiation by NO₂• abstraction, though details vary with conditions.^[57]^[50]^[58]

Applications and Scope

Industrial and Synthetic Applications

Nitration plays a pivotal role in the industrial production of explosives, where toluene is sequentially nitrated to form 2,4,6-trinitrotoluene (TNT). This process involves three stages of mixed-acid nitration using nitric and sulfuric acids at progressively higher temperatures, yielding TNT as a key high explosive for military and demolition applications.^[59] Similarly, cyclotrimethylenetrinitramine (RDX) is synthesized via the nitrolysis of hexamethylenetetramine with concentrated nitric acid, often in the presence of ammonium nitrate or acetic anhydride, producing a cyclic nitramine explosive used in compositions like C-4.^[60] In pharmaceuticals, nitro groups and nitrate esters are incorporated into active compounds for their biological activity. For instance, chloramphenicol, an antibiotic, features a nitrobenzene moiety in its structure, essential for its bacteriostatic action against gram-positive and gram-negative bacteria, with the nitro group influencing its interaction with bacterial ribosomes.^[61] Nitroglycerin, a nitrate ester derived from glycerol nitration, acts as a vasodilator by releasing nitric oxide to treat angina and heart conditions. The dye and pigment industry relies on nitration for producing nitroaniline derivatives, which serve as diazo components in the synthesis of azo dyes; for instance, p-nitroaniline is diazotized and coupled with phenols or naphthols to yield vibrant orange and red hues used in textiles and printing. In agrochemicals, nitrophenols like dinoseb (2-sec-butyl-4,6-dinitrophenol), obtained by nitration of substituted phenols, were used as contact herbicides for post-emergence weed control in crops such as soybeans and cereals, disrupting plant cell membranes through uncoupling of oxidative phosphorylation, though it was banned in the US in 1986 due to health and environmental concerns.^[62]^[63]^[64] Economically, nitration underpins large-scale chemical manufacturing, with the global nitrobenzene market estimated at 12.65 million tons in 2025 and expected to reach 15.58 million tons by 2030, growing at a CAGR of 4.26% during the forecast period (2025-2030), primarily driven by its conversion to aniline via reduction for use in polyurethane production, where aniline reacts to form methylene diphenyl diisocyanate (MDI).^[65] The nitro group serves as a versatile synthetic handle in organic synthesis, readily reduced to amines using methods like tin in hydrochloric acid (Sn/HCl) or catalytic hydrogenation with palladium on carbon (Pd/C), enabling the preparation of intermediates for pharmaceuticals, agrochemicals, and polymers.^[66]

Specialized Techniques

Ipso nitration involves electrophilic attack at the carbon atom bearing an existing substituent, leading to displacement of that group and installation of a nitro moiety at the ipso position. This variant is particularly useful in highly activated aromatic systems where standard ortho/para directing effects might otherwise dominate, allowing access to substituted nitroarenes that are challenging via conventional routes.^[67] A classic example employs tert-butyl groups as temporary blocking substituents in protected phenols, such as 2,6-di-tert-butylphenol, where nitration with nitric acid in acetic anhydride or chloroform results in ipso displacement of one tert-butyl group, yielding 2-tert-butyl-4-nitrophenol alongside the ortho-nitrated product.^[68] This approach leverages the tert-butyl cation as a stable leaving group, facilitating regioselective para-nitration relative to the phenolic hydroxyl.^[69] In anisole derivatives, ipso nitration can proceed via addition-elimination mechanisms, often observed in acetic anhydride media, where the methoxy group influences the formation of cyclohexadienone intermediates that rearrange to phenolic products like 4-methylphenol or 2-chloro-4-methylphenol upon ipso attack and subsequent migration.^[70] Recent advancements in the 2010s have introduced photoredox-catalyzed variants for ipso nitration, such as the use of organic dyes or iridium complexes with tert-butyl nitrite to selectively nitrate arylboronic acids or halides, enabling mild conditions and broad substrate scope without harsh acids.^[71] Directed ortho metalation-nitration employs directing metalation groups (DMGs), such as carbamates or amides, to guide lithiation ortho to the DMG using alkyllithium bases like sec-BuLi or n-BuLi at low temperatures, followed by quenching with a nitro electrophile like n-butyl nitrate or tetramethylammonium nitrate to introduce the nitro group precisely at the ortho position.^[72] This method, pioneered in the works of Snieckus, provides high regioselectivity for meta-directing scenarios or sterically hindered sites, as demonstrated in the synthesis of 2-nitrobenzamides from N-methoxy-N-methylbenzamides.^[73] Remote functionalization via transition-metal catalysis utilizes ligands or directing groups to position the metal catalyst away from the target C-H bond, enabling nitration at distal sites. For instance, palladium-catalyzed C-H nitration employs bidentate directing groups like 8-aminoquinoline to facilitate ortho-nitration of aryl amides with AgNO2 or tert-butyl nitrite under mild conditions, achieving selectivity through cyclopalladation intermediates.^[74] Similar Pd(II)-catalyzed protocols with pyrimidyl auxiliaries allow site-selective nitration in quinolone derivatives, extending to meta or para positions via ligand-guided pathways.^[75] These specialized techniques offer significant advantages, including access to sterically congested or electronically disfavored positions that are inaccessible by classical electrophilic aromatic substitution, and enhanced selectivity in complex polyfunctionalized molecules, thereby streamlining synthetic routes to pharmaceuticals and materials.^[76]

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Nitrobenzene is manufactured commercially by the direct nitration of benzene using what is known as 'mixed acid' or 'nitrating acid' (27–32% HNO3, 56–60% H2SO4, ...Missing: traditional procedure
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Benzene is treated with a mixture of concentrated nitric acid and concentrated sulphuric acid at a temperature not exceeding 50°C. As temperature increases ...
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Continuous adiabatic industrial benzene nitration with mixed acid at ...
The mixed acid formation decreases this concentration leading to a nitric acid concentration of approximately 5% and a sulphuric acid concentration about 57–58% ...
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[PDF] Production of the Isomers of Mono-Nitrotoluene by Nitration of Toluene
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Dec 5, 2014 · Modified clay efficiently catalyzes nitration reaction using nitric acid. •. Varieties of aromatic compounds are nitrated with high yield. •.
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An effective solid‐supported reagent for aromatic nitration
Aug 10, 2025 · In this article, silica supported copper(II) nitrate [Cu(NO3)2.3H2O] reagent has been prepared and characterized by FT-IR and SEM-EDS.
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[PDF] NITRATION OF AROMATIC COMPOUNDS OVER SOLID ACID ...
[13] studied nitration of o-xylene in liquid phase using 100 % nitric acid as a nitrating agent and obtained high yield over silica supported solid catalysts.
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Exploring the Reaction Mechanism of Menke Nitration
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(PDF) Facile nitration of aromatic compounds using Bi(NO3)3·5H2O ...
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Aromatic nitration with bismuth nitrate in ionic liquids ... - ScienceDirect
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Engineering Cytochrome P450BM3 Enzymes for Direct Nitration of ...
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Electrophilic Nitration of Aromatics in Ionic Liquid Solvents
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Determination of the kinetics of chlorobenzene nitration using a ...
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Variation of isomer distribution in electrophilic nitration of toluene
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From N–H Nitration to Controllable Aromatic Mononitration and ...
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Jul 2, 2020 · In order to protect the amino group from oxidation acetanilide is first nitrated to give p-nitroacetanilide and then on hydrolysis to give p- ...
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Electrophilic and free radical nitration of benzene and toluene with ...
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Vapor-Phase Nitration of Cyclohexane Using Nitrogen Dioxide
Highly selective co-production of nitrocyclohexane and adipic acid from vapor phase catalytic nitration–oxidation of cyclohexane with NO2. Catalysis ...
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Unraveling the key factors on structure-property-activity correlations ...
Jun 1, 2025 · A photothermal-induced C(sp 3 )-H nitration of alkanes is developed by employing metal nitrile as a multifunctional reagent.
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a revival of the Victor Meyer reaction - ScienceDirect
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The product formation results from the addition of the nitronium ion to the alkene and subsequent nucleophilic attack of the solvent. Hydrolysis converts the ...
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Nitration–Peroxidation of Alkenes: A Selective Approach to β ...
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, and by the nitration of 3-Methylpyridine-1-oxide with a mixture of concentrated sulfuric acid and fuming nitric acid. The preparation of this compound ...
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3.11. Nitration of furans is best achieved with a mixture of fuming nitric acid and acetic anhydride, usually at −10 to −20 °C. A wide range of compounds has ...
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Facile access to nitroalkanes: Nitration of alkanes by selective CH ...
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Compounds having the nitro group, -NO2, attached to carbon. When attached to nitrogen they are nitramines and attached to oxygen they are NITRATES.
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Nitration of 2,6-di-tert-butylphenol in acetic anhydride or chloroform gives 2,6-di-tert-butyl-4-nitrophenol and 2-tert-butyl-. 4,6-dinitrophenol. The ...
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[PDF] Ipso-nitration studies - University of Canterbury
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Bench-Stable Organic Reagents for Catalytic Ipso-Nitration of Aryl ...
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The Versatile and Strategic O-Carbamate Directed Metalation Group ...
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Palladium-Catalyzed, Site-Selective C(sp2)8–H Halogenation and ...
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Process safety evaluation of the nitration synthesis process of ...
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[PDF] Runaway reaction hazards in processing organic nitrocompounds
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100th anniversary of the Oppau explosion - BASF
Ammonium sulfate nitrate is a nitrogen fertilizer that had been produced in the “mixed salt plant” at the Oppau site roughly since the end of the First World ...
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Reduce your risk of a nitric acid incident
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NITRATING ACID, MIXTURE, (WITH <= 50% NITRIC ACID)
Typically contains 36% nitric acid and 61% sulfuric acid by mass (the rest is water). Corrosive to metals or tissue. Used for nitration reactions (in the ...
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Recovery of high purity sulfuric acid from the waste acid in toluene ...
In this study the rectification method was introduced to recover high purity sulfuric acid from the waste acid generated in toluene nitration process by using ...
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Process for workup of mixed acid and wastewater from the nitration ...
The device according to the invention consists of a mixing unit M1 in which the waste acid from the nitration, the recovered nitric acid from the NO x ...
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Biocatalytic Strategies for Nitration Reactions | JACS Au
The coupling reaction of NO2• radicals with phenoxy radicals then gives the nitration products. Due to the resonance equilibrium of phenoxy radicals, the ...
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Chemo-and regioselective aqueous phase, co-acid free nitration of ...
May 15, 2024 · Electrophilic aromatic nitrations are used for the preparation of a variety of synthetic products including dyes, agrochemicals, ...Abstract · Introduction · Results · Discussion
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[PDF] Nitration and Sulfuric Acid Recovery: Effective Reaction Control and ...
The nitration is performed with a mixture of sulfuric and nitric acid which is brought into contact with the organic compounds by intensive mixing.<|separator|>