GE Dash 8-40B
The GE Dash 8-40B, also known as the B40-8, is a four-axle diesel-electric freight locomotive manufactured by GE Transportation Systems, featuring a 4,000 horsepower GE 7FDL16 16-cylinder turbocharged prime mover and microprocessor-based control systems for enhanced efficiency and reliability.[1][2] Introduced in April 1988 as an uprated successor to the Dash 8-39B (B39-8), the Dash 8-40B represented GE's most powerful four-axle road locomotive design and marked the final major production of such units by the company before a shift toward six-axle models.[1][3] A variant, the Dash 8-40BW (B40-8W), introduced the wide cab for improved crew ergonomics and safety, becoming one of the first GE locomotives to incorporate this feature.[1] Production totaled 238 units—155 standard B40-8s and 83 B40-8Ws—built at GE's Erie, Pennsylvania facility from April 1988 through March 1992.[1] Key specifications include a length of 63 feet 7 inches, a weight of 288,000 to 289,000 pounds, a top speed of 70 mph, starting tractive effort of 70,000 pounds, and continuous tractive effort of 68,000 pounds at 18.3 mph.[1] The design featured a streamlined carbody with integrated dynamic brakes, angled radiator vents for better cooling, and advanced electronic controls that improved fuel economy and emissions over prior Dash 7 series locomotives.[1][2] Primary original buyers of the B40-8 included Conrail (30 units), Atchison, Topeka and Santa Fe Railway (40 units), St. Louis Southwestern Railway (Cotton Belt, 55 units), New York, Susquehanna and Western Railway (24 units), with smaller orders to Providence and Worcester Railroad (4 units), U.S. Department of Energy (1 unit), and General Electric (1 unit).[4][5][6] The B40-8W variant was purchased exclusively by the Atchison, Topeka and Santa Fe Railway (83 units), with one additional unit rebuilt by GE.[7] Today, surviving examples operate on BNSF Railway rosters, as well as various short lines and regional carriers, underscoring the model's durability in heavy freight service.[1]History
Development background
The GE Dash 8 series represented a significant evolution from the preceding Dash 7 series, debuting in the mid-1980s with the integration of microprocessor-based control systems that markedly improved reliability, fuel efficiency, and overall locomotive performance.[8][9] These advancements addressed limitations in the Dash 7's analog controls by enabling real-time monitoring and optimization of engine functions, such as wheel slip protection via systems like MICROSENTRY, which contributed to enhanced over-the-road reliability.[10] Developed in collaboration with railroad operators, the series emphasized reduced maintenance through simplified designs, including fewer fittings and the Replaceable Unit (RU) concept for easier servicing.[10] The Dash 8-39B served as the initial four-axle model in the series, introduced in 1984 with a 3,900 horsepower rating derived from the 7FDL16 prime mover, marking the transition to higher-output configurations while retaining a streamlined carbody from the Dash 7 lineage.[11] Building on this precursor, the Dash 8-40B emerged as an uprated variant in 1988, boosting output to 4,000 horsepower to satisfy growing demands for greater power density in B-B (four-axle) locomotives suitable for freight service.[1] This increase allowed for more efficient train consists, where three Dash 8-40B units could replace four older models like the EMD GP40, yielding up to 20% fuel savings and 11% higher tractive effort.[10] GE positioned the Dash 8-40B as a direct competitive counter to Electro-Motive Diesel's (EMD) GP60, launched around the same period, by offering superior horsepower in a compact four-axle package that became GE's most powerful B-B design to date.[1][12] Amid intensifying rivalry in the late 1980s freight market, the model underscored GE's focus on microprocessor-driven innovations to capture market share from EMD's offerings.[1] Early Federal Railroad Administration (FRA) discussions on enhanced cab crashworthiness and crew safety influenced cab design evolutions in later Dash 8 variants, such as the wide-nose Dash 8-40BW, though the standard Dash 8-40B adhered to conventional cab configurations compliant with existing standards.[13] Spanning 1984 to 1994, the Dash 8 series achieved production of approximately 2,200 units across its variants, with the 40B entering as a prominent late-production high-horsepower option that solidified GE's leadership in microprocessor-equipped locomotives.[8][12]Production details
The GE Dash 8-40B was manufactured by GE Transportation at its Erie, Pennsylvania facility between 1988 and 1989.[1] A total of 151 units were produced, including one demonstrator.[14] These locomotives were assigned builder numbers ranging from 45624 to 45990 across multiple batches, with production spanning from April 1988 to May 1989; for example, Conrail's order of 30 units (builder numbers 45624-45653) was completed in April-May 1988, while the Santa Fe's second batch of 20 units (45931-45950) followed in April 1989.[14] The single demonstrator unit, numbered GE (GECX) 8002 with builder number 45723, was completed in December 1988 and used to showcase the model to potential buyers before entering revenue service.[14] Production of the standard Dash 8-40B marked the end of GE's high-horsepower, standard-cab four-axle Dash 8 locomotives, as the company increasingly shifted focus to six-axle models such as the Dash 8-40C starting in 1989 to meet demands for higher tractive effort in heavy freight applications, though four-axle production continued in variants like the Dash 8-40BW and Dash 8-32BWH.[1] A wide-cab variant, the Dash 8-40BW (B40-8W), was produced subsequently from 1990 to 1992, with 84 units built at the same Erie facility. Of these, 83 were delivered to the Atchison, Topeka and Santa Fe Railway (road numbers 500-582), and one served as a GE demonstrator and testbed (road number 809, rebuilt from a Dash 8-39B). Later builds of the Dash 8-40B incorporated minor phase variations for improved durability and maintenance, including eight axle dampers (up from four on earlier Dash 8 models) and six bolted rectangular panels on the radiator wings (four along the edges and two underneath).[15] These changes distinguished post-1987 "enhanced" units from prior iterations in the series.[15]Technical description
Specifications
The GE Dash 8-40B is a four-axle (B-B) diesel-electric locomotive with a wheel arrangement consisting of two two-axle trucks, each with two powered axles on standard gauge track of 1,435 mm (4 ft 8.5 in).[16][3] Its overall dimensions include a length of 66 ft 4 in (20.22 m) over couplers, a height of 14 ft 11.5 in (4.55 m), a width of 10 ft 2.75 in (3.11 m), and a truck wheelbase of 9 ft (2.74 m).[16] The locomotive weighs approximately 288,000 lb (130,635 kg), with minor variations up to 289,000 lb (131,082 kg) depending on configuration.[16][1] The prime mover is a GE 7FDL16, a 16-cylinder, four-stroke, turbocharged V-type diesel engine rated at 4,000 hp (2,983 kW) at 1,050 rpm.[1] Power is transmitted through a diesel-electric system featuring the GMG186 alternator and four GE 752AH DC traction motors, one per axle, enabling a top speed of 70 mph (113 km/h) and dynamic braking capability for improved control and efficiency in freight operations.[17][3] The fuel capacity is 3,250 US gal (12,300 L), supporting extended service, while the starting system utilizes a 64-volt battery pack in conjunction with an air-start mechanism for reliable engine cranking.[16][18] Introduced prior to the EPA's 1998 locomotive emission standards, the Dash 8-40B complies with pre-Tier 0 requirements and features microprocessor-based controls for optimized performance. In freight service, it achieves fuel efficiency of approximately 400-500 ton-miles per gallon, equivalent to roughly 400-500 hp-hours per 1,000 ton-miles under typical load conditions.[19][20]Design features
The GE Dash 8-40B features a streamlined North American standard cab with a narrow body measuring 10 feet wide, providing a cost-effective design optimized for freight service while maintaining essential crew accommodations.[21][7] The carbody incorporates a dynamic brake housing positioned on the roof between the cab and radiator section, which enhances cooling efficiency by directing airflow and separating thermal loads from the cab area.[7] This layout contributes to the locomotive's overall reliability in demanding rail environments. A key innovation is the microprocessor-based control system, which handles fuel management, real-time diagnostics, and wheel-slip correction to optimize performance.[10] This system improves maintenance through automated adjustments and fault-tolerant operation, allowing the locomotive to continue functioning despite minor issues.[10] The truck design employs GE primary suspension with traction motors mounted directly on the axles, utilizing GE-752 motors for robust power delivery.[10][1] This configuration achieves high adhesion levels, up to 25% starting tractive effort, enabling superior handling of heavy freight loads on varied grades.[1] Cooling and auxiliary systems are advanced with four radiator fans driven by variable-speed AC motors, supported by improved airflow through roof grilles for efficient heat dissipation.[10] Modular components facilitate easier servicing, while self-ventilated dynamic braking grids eliminate the need for auxiliary power during extended braking.[10] Safety features include the standard cab's forward visibility design, supplemented by ditch lights and strategic bell placement for enhanced alerting.[1] Positioned as a precursor to later wide-cab mandates, the Dash 8-40B prioritizes crew protection without adopting the full-width body of the Dash 8-40BW variant, emphasizing economical freight hauling.[1] Its 4,000 hp rating supports high-speed freight operations, translating these design elements into practical reliability.[21]Operators
Original purchasers
The GE Dash 8-40B locomotive was originally purchased by several North American freight railroads and entities seeking high-horsepower, four-axle units for efficient freight operations, with a total production of 151 units built between 1988 and 1989.[1][14] The Atchison, Topeka and Santa Fe Railway ordered 40 units, numbered 7410-7449, delivered in June 1988 (7410-7429) and April 1989 (7430-7449), for fast freight service on transcontinental routes.[14][1] Conrail acquired 30 units, numbered 5060-5089, delivered in April-May 1988, primarily for high-speed intermodal service in the Eastern U.S., with some application to coal trains.[14][5] The New York, Susquehanna and Western Railway purchased 24 units, numbered even from 4002-4048 (specifically 4002-4008 even in June 1988 and 4010-4048 even in April 1989), targeted at regional freight operations in the Northeast.[14][4] The St. Louis Southwestern Railway (Cotton Belt), a Southern Pacific subsidiary, ordered 55 units, numbered 8040-8094, delivered July-November 1988 (8040-8074) and May 1989 (8075-8094), for freight service on Southern lines handling mixed traffic.[14][4] The U.S. Department of Energy at the Savannah River Site received one unit, numbered 107, delivered in May 1989, for on-site transport duties.[14] General Electric itself obtained one demonstrator unit, GECX 8002, built in December 1988, used for testing and promotional purposes; it was later retired and scrapped.[14]| Original Purchaser | Quantity | Road Numbers | Delivery Period |
|---|---|---|---|
| Atchison, Topeka and Santa Fe Railway | 40 | 7410-7449 | 1988-1989 |
| Conrail | 30 | 5060-5089 | 1988 |
| New York, Susquehanna and Western Railway | 24 | 4002-4048 (even) | 1988-1989 |
| St. Louis Southwestern Railway (Cotton Belt) | 55 | 8040-8094 | 1988-1989 |
| U.S. Department of Energy (Savannah River Site) | 1 | 107 | 1989 |
| General Electric (demonstrator) | 1 | 8002 | 1988 |