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Hexion

Hexion Inc. is a multinational specialty chemicals company headquartered in , , specializing in the production of thermoset resins, adhesives, and performance materials used in industries such as , , , transportation, and chemicals. The company serves a diverse range of applications, including products, coatings, and chemical intermediates, with a focus on innovative solutions that enhance durability, sustainability, and efficiency. Founded in 2005 through the merger of Borden Chemical, Bakelite AG, Resolution Performance Products LLC, and Resolution Specialty Materials LLC, Hexion traces its origins to predecessor companies established as early as 1857, giving it a legacy of over 160 years in chemical manufacturing. Over the years, the company has expanded through acquisitions and strategic partnerships, positioning itself as a global leader in thermoset technologies. In 2022, Hexion underwent a significant restructuring, separating its epoxy-based coatings and composites business, which was sold to Westlake Chemical Corporation for $1.2 billion, and in 2024 sold its PVA & EPI Emulsions business to Franklin International, allowing the core entity to concentrate on adhesives, Versatic acids, and related performance materials. Today, Hexion operates manufacturing facilities across , , and , delivering products that support critical sectors like building and construction (e.g., resins for panels), energy and resources (e.g., materials for and gas applications), and solutions. The company emphasizes , committing to reduce absolute carbon emissions by 20% by 2030 and advancing responsible chemistry practices. Recent developments include the 2024 acquisition of Smartech, an AI-driven processing firm, to enhance innovation in natural resources applications. With approximately 1,800 employees, Hexion continues to invest in , including a new innovation lab in , announced in 2025 and focused on flexible, collaborative product development.

History

Formation and early mergers

Hexion Specialty Chemicals was formed in through a strategic merger orchestrated by Apollo Management, L.P., combining four key entities: Borden Chemical, Inc., Bakelite AG, Resolution Performance Products LLC, and Resolution Specialty Materials LLC. This consolidation created a leading global producer of thermoset resins and related technologies, positioning the new company as a major player in the specialty chemicals industry. The merger was valued at approximately $3.8 billion and aimed to leverage the complementary strengths of each predecessor to enhance market reach and product innovation. The historical roots of Hexion trace back to 1857 with the founding of the Borden Company by Gail Borden. Borden Chemical, Inc., incorporated in 1899 as part of Borden Inc., evolved into a prominent manufacturer of adhesives and resins through innovations in formaldehyde-based products in the early 20th century. By the time of the 2005 merger, Borden had established a legacy in thermosetting materials that influenced the broader formation of Hexion. Post-merger, Hexion Specialty Chemicals concentrated on thermoset resins, adhesives, and performance materials, serving applications in wood products, composites, and coatings. The company quickly integrated operations across , , and , benefiting from the combined expertise of its predecessors—such as Bakelite's specialization in resins and Resolution's focus on curing agents. In its inaugural year, Hexion reported approximately $5 billion in annual sales and employed around 7,000 people worldwide, reflecting its immediate scale as a multinational enterprise.

Failed Huntsman merger and name changes

In July 2007, Hexion Specialty Chemicals announced a $6.5 billion all-cash merger agreement to acquire at $28 per share, aiming to create one of the world's largest specialty chemicals companies with combined annual sales exceeding $12 billion. The deal, backed by Apollo Global Management, followed a bidding war and was intended to leverage Hexion's strengths in resins and adhesives alongside Huntsman's polyurethanes and performance products. The merger faced significant challenges amid the , leading Hexion—supported by Apollo—to file suit in Delaware Chancery Court on June 18, 2008, claiming Huntsman had suffered a material adverse effect () due to increased debt and declining earnings, which allegedly excused Hexion from closing the transaction. In a September 29, 2008 ruling, the court rejected Hexion's MAE argument, finding no such effect and determining that Hexion had breached the agreement by failing to pursue financing; the decision mandated that Hexion either complete the merger or pay a $1 billion reverse termination fee, while also upholding Huntsman's entitlement to a $325 million breakup fee for any Hexion-initiated termination. The dispute concluded with a December 14, 2008 settlement, under which the merger was terminated and Hexion agreed to pay Huntsman a total of $1 billion, including the $325 million breakup fee and reimbursements for litigation and financing costs, allowing both companies to pursue independent paths. This resolution avoided further litigation but highlighted the risks of leveraged buyouts during economic downturns. Following the failed merger, Hexion underwent in through a merger with Apollo-owned Performance Materials—a former silicones —forming Momentive Performance Materials Holdings LLC, with Hexion's operations integrated under the new Momentive name to consolidate Apollo's chemical portfolio and achieve $7.5 billion in annual sales. The silicones division, headquartered in , operated as a distinct unit within the combined entity, preserving its specialized focus amid the broader integration of Hexion's resin-based operations. In January 2015, the resins business was renamed Hexion Inc. to capitalize on the established brand. In October 2016, Hexion separated from the silicones division, which continued as Momentive Performance Materials Inc., allowing Hexion to focus on thermoset resins and adhesives while remaining under Apollo Global Management. The Huntsman debacle damaged Hexion's reputation, portraying it and Apollo as aggressive in deal terminations during market stress, which drew criticism from courts and industry observers for undermining merger agreement integrity. In response, Hexion shifted strategy toward independent organic growth and targeted acquisitions in core resin markets, exemplified by the Momentive merger to build scale without external megadeals.

Bankruptcy and restructuring

On April 1, 2019, Hexion Holdings LLC and its affiliates filed voluntary petitions for relief under Chapter 11 of the Bankruptcy Code in the Bankruptcy Court for the District of . The filing was prompted by approximately $3.8 billion in funded debt, which had accumulated largely through leveraged buyouts and mergers in the mid-2000s, resulting in high leverage exceeding nine times the company's 2018 EBITDA and annual debt service obligations surpassing $300 million. A significant portion of this debt, around $2 billion, was set to mature in 2020, creating acute liquidity and refinancing pressures that necessitated the restructuring to avoid default. As part of a pre-packaged support agreement with key creditors, Hexion implemented a plan that reduced its total funded debt by approximately $2 billion, including $1.45 billion in cash distributions to holders of first-lien notes. The agreement also included a $300 million rights offering to inject new equity capital, with new common shares distributed such that 72.5% went to first-lien noteholders and 27.5% to junior noteholders. To support operations during the proceedings, the company secured consisting of a $350 million facility and a $350 million facility, providing up to $700 million in total availability, with court approval for interim and final use. The restructuring plan was substantially consummated on July 1, 2019, allowing Hexion to emerge from bankruptcy on that date with a simplified capital structure that halved its leverage ratio and positioned the company to focus on its core businesses in forest products and phenolic resins. This emergence was supported by $1.641 billion in new long-term debt financing and the equity infusion, enabling the company to eliminate legacy obligations and enhance financial flexibility. The bankruptcy process included operational impacts such as cost-cutting measures to align expenses with the restructured , including ongoing headcount reduction programs that contributed to a post-emergence of approximately 4,000 employees worldwide. Despite these adjustments, the company emphasized continuity, retaining substantially all employees and maintaining normal operations for vendors and customers throughout the proceedings.

Ownership changes and recent acquisitions

In the years following its emergence from Chapter 11 bankruptcy on July 1, 2019, which addressed legacy debt issues from prior ownership under , Hexion underwent significant ownership transitions to stabilize and reposition the company. On December 20, 2021, Hexion Holdings Corporation announced its acquisition by affiliates of LLC for $30.00 per share in cash, valuing the enterprise at approximately $3.3 billion; the transaction closed on March 15, 2022, shifting control from public markets and Apollo-era financial structures to ownership focused on long-term growth in adhesives and performance materials. As part of its strategic realignment under new ownership, Hexion divested its global business to Westlake Chemical Corporation in a deal announced on November 24, 2021, and completed on February 1, 2022, for approximately $1.2 billion, allowing the company to streamline operations and concentrate resources on its core non- portfolios such as formaldehyde-based and resins. In December 2024, Hexion expanded into advanced technologies by acquiring Smartech, an Israel-based firm specializing in AI-driven autonomous solutions, for an undisclosed amount; this move integrates Smartech's software platforms to optimize production processes in Hexion's adhesives and materials segments, enhancing efficiency and data-driven decision-making across global facilities. Building on this disciplined merger and acquisition strategy, Hexion pursued strategic collaborations in 2025, including a partnership with Bloom Biorenewables announced on June 23, 2025, to develop renewable technologies, and the launch of SmartQuality—an AI-powered with Smartech on May 26, 2025—to improve wood panel manufacturing and operational , thereby strengthening its in sustainable and high-performance materials.

Products and markets

Core product lines

Hexion's core product lines center on thermoset resins and adhesives, following the sale of its business to Westlake Chemical for approximately $1.2 billion, which allowed the company to refocus on formaldehyde-based and performance materials solutions. These products emphasize durability, versatility, and compliance with environmental standards, serving as foundational components in various industrial applications. The Forest Products Resins division produces urea formaldehyde (UF), phenol formaldehyde, and melamine formaldehyde resins, primarily used in bonding wood panels, plywood, and oriented strand board (OSB). Key offerings include melamine-urea formaldehyde (MUF) and hybrid melamine-urea-phenol formaldehyde (MUPF) resins, which provide high strength, rapid curing, and thermal stability for engineered wood products like particleboard and fiberboard. The Casco® line of general-purpose resins supports applications from flat panels to curved plywood, ensuring robust adhesion and process efficiency. In the Phenolic and Coating Resins segment, Hexion manufactures industrial-grade resins for demanding uses such as abrasives, composites, and molds, where they deliver heat resistance and mechanical integrity. For coatings, the company supplies amino resins, including methylated variants, which enhance film formation and durability in protective and decorative finishes. Versatic™ acid derivatives serve as modifying monomers in vinyl-based resins, improving weatherability and . The Adhesives and Additives portfolio includes performance materials tailored for , , and sectors, with a strong emphasis on formaldehyde-based chemistries. Formalin solutions (25-56% active) and derivatives like hexamine and formalin concentrates act as intermediates for adhesives, providing cost-effective bonding in wood and industrial settings. In , these materials support crop protection formulations such as herbicides and fertilizers. For and , additives like Fines-Sta™ (fines control agents) and X-Air™ (anti-foams) optimize material performance in and resource extraction processes. Post-2022, Hexion has prioritized sustainable innovations, including bio-based alternatives like the EcoBind™ , which reduces emissions in bonding while maintaining performance, and partnerships for renewable adhesives derived from plant sources. The 2024 acquisition of Smartech further integrates tools to enhance product development efficiency across these lines, including the 2025 launch of SmartQuality for improved panel manufacturing.

Key industries served

Hexion's products, particularly its resins and adhesives, play a pivotal role in the sector by enabling the production of products such as , , laminates, and materials, which are essential for , , and building applications. These materials support durable flooring, I-joists, and structural components, contributing to efficient and sustainable practices. Additionally, Hexion supplies monomers like Versatic™ for and coatings, enhancing performance in flooring, walls, and projects, including alkali-resistant decorative topcoats and finishes. VeoVa™ monomer-based redispersible polymers are utilized in adhesives for ceramic tiles, exterior and finish systems (EIFS), and coatings, improving adhesion and weather resistance in developments. In the automotive and composites industries, Hexion provides phenolic resins for composites, delivering heat resistance and mechanical integrity in high-performance structures. Cardura™ E10P glycidyl serves as a key ingredient in 2K coatings for automotive finishes, providing durability and gloss. Hexion addresses and sectors through specialized additives and intermediates that enhance resource extraction and crop management. In , the company offers flotation collectors, depressants, and fines control agents for and gas well , as well as operations, improving efficiency and yield in challenging environments. For , Hexion provides formalin and urea-formalin concentrates as raw materials for crop protection formulations, including herbicides and pesticides, and for crop nutrition via slow-release technologies that boost yield, harvest quality, and while reducing . These solutions support sustainable farming practices, such as to suppress weeds, enhance , and minimize . Within industrial markets, Hexion's coatings and related materials are integral to manufacturing processes, including can, coil, and general industrial applications, where Versatic™ acid derivatives function as modifying monomers for high-performance vinyl resins. These products deliver thin, high-gloss finishes for protective and marine coatings, as well as architectural and decorative paints, aligning with sustainability trends through low-emission formulations that reduce volatile organic compounds. Hexion also supports abrasives and industrial paints via its epoxy and amino resins, serving sectors like packaging, consumer goods, and electronics with durable, eco-friendly solutions.

Operations

Manufacturing facilities

Hexion maintains a global manufacturing network comprising approximately 27 facilities, primarily dedicated to the production of thermoset resins and adhesives for forest products and related applications. In 2024, Hexion sold its facility as part of the divestiture of its PVA & EPI Emulsions business to Franklin International. Following the 2022 divestiture of its business, the company's production footprint emphasizes efficient, strategically located sites that support key markets in adhesives and performance materials. In the United States, Hexion's primary manufacturing operations are concentrated in several key states, with the corporate headquarters in , overseeing production activities. Notable facilities include the resins production site in , which supports the manufacture of adhesives and related products, as well as plants in ; ; ; ; and , focused on resin synthesis and formulation. Additional U.S. sites, such as those in ; Diboll, Texas; ; ; ; and , contribute to the production of forest resins and chemical intermediates essential for applications. Internationally, Hexion operates manufacturing sites in regions critical to its supply chain, including South America. In Brazil, plants in Montenegro and Curitiba serve the forest products sector, manufacturing resins for engineered wood panels amid growing South American market needs. While European operations were reduced through prior divestitures, select sites support ongoing resin production for phenolic applications. These facilities enable Hexion to produce core products like forest resins, ensuring proximity to major customers in construction and woodworking industries. Sustainability initiatives across Hexion's manufacturing facilities emphasize environmental stewardship, including efforts to reduce greenhouse gas emissions and improve waste management. The company has achieved a 33% reduction in GHG emissions intensity and a 42% decrease in energy intensity since baseline years, with commitments to cut absolute carbon emissions by 20% by 2030 relative to 2017 levels. Waste elimination strategies involve and process optimizations, aligning production with global standards for lower environmental impact while maintaining operational efficiency.

Research and innovation

Hexion maintains a global research and development (R&D) network comprising 11 sites, with its primary hub located in the Columbus region of Ohio, where a new state-of-the-art Global R&D Center was announced in 2025 in Dublin, Ohio, with opening planned for 2026 to consolidate five legacy laboratories and foster collaboration among scientists. This facility enhances innovation in adhesives and performance materials, while additional sites, such as the expanded R&D center in Edmonton, Canada, support specialized work in resin chemistry for wood panels. The network employs approximately 90 scientists dedicated to advancing thermoset technologies and sustainable solutions. A core focus of Hexion's R&D efforts involves developing low-formaldehyde resins, such as the EcoBind™ technology, which achieves ultra-low emissions to comply with stringent regulations including the (CARB) standards and the European Union's REACH framework. These innovations reduce volatile organic compounds in wood products like and , enabling manufacturers to meet global requirements while maintaining bond strength and production efficiency. Complementing this, Hexion has pioneered bio-based adhesives through advancements in renewable materials, including a 20% reduction in resin usage for without compromising cure speeds. Following the 2024 acquisition of Smartech, an Israeli-based specialist, Hexion has integrated into its R&D pipeline to enable predictive and material optimization. This supports autonomous systems that analyze production data in real-time, accelerating the discovery of new formulations and improving process efficiency across applications in and . Hexion holds over 450 active patents worldwide in thermoset technologies, covering areas such as and resins for enhanced durability and environmental performance. These assets underpin collaborations aimed at solutions, including a 2025 partnership with Bloom Biorenewables to commercialize 100% plant-based adhesives derived from , a renewable that reduces reliance on fossil fuels and promotes sustainable sourcing in the adhesives sector. This initiative aligns with Hexion's ISCC PLUS certification, which verifies the use of bio-based and recycled materials in supply chains.

Corporate affairs

Ownership and governance

Hexion is currently owned by affiliates of , a , following its acquisition of Hexion Holdings Corporation in a transaction announced on December 20, 2021, and closed in March 2022. This all-cash deal, valued at approximately $2.06 billion, delisted Hexion from public markets and provided substantial capital to support operational growth, innovation, and strategic investments without the pressures of quarterly public reporting. The company's governance is overseen by the Board of Managers of ASP Resins Holdings LP, the holding entity under ' ownership, which comprises seven members blending expertise and industry knowledge. Scott W. Wolff, President and Managing Director at , serves as Chairman, bringing over two decades of experience in specialty chemicals and industrials investments. Other board members include Michael Lefenfeld, Hexion's President and CEO; Natasha A. Kingshott and Aaron Maeng, Principals at ; and independent directors Anna C. Catalano, Wayne M. Hewett, and Christopher D. Pappas, who contribute perspectives from , operations, and chemicals sectors. This composition ensures strategic alignment with ' focus on value creation while incorporating external expertise for balanced oversight. Hexion's governance framework prioritizes (ESG) principles, with the Board providing direct oversight on initiatives, including a commitment to reduce absolute Scope 1 and 2 by 20% by 2030 from a 2017 baseline. The company adheres to global standards such as the American Chemistry Council's Responsible Care program and ISO 14001 for environmental management, integrating these into operations to mitigate risks and promote ethical practices. Post-2019 , which laid the foundation for stable ownership, Hexion has strengthened risk management through enhanced enterprise risk assessments, focusing on , , and . In 2023, Hexion earned a Silver rating from EcoVadis, recognizing its performance across environment, labor, ethics, and criteria. To align employee incentives with long-term performance, Hexion introduced the 2019 Incentive Compensation Plan following its , authorizing awards representing up to 10% of the company's fully diluted for issuance to employees, directors, and key service providers. This long-term incentive program, including stock options and restricted units, fosters ownership culture and retention by tying rewards to business achievements and shareholder value creation.

Leadership and financial performance

Michael Lefenfeld has served as and Chief Executive Officer of Hexion Inc. since January 2023, also chairing the board of directors. Prior to joining Hexion, Lefenfeld was and CEO of from 2018 to 2023, where he led the global manufacturer of gold and silver extraction chemicals; he previously served as and CEO of SiGNa Chemistry from 2007 to 2017. Under his leadership, Hexion has emphasized transformation through customer-centric innovation, including the adoption of to enhance manufacturing efficiency, product quality, and sustainability. In August 2025, Lefenfeld was named CEO of the Year by Business First for driving the company's strategic evolution. The executive team includes Mark D. Bidstrup, appointed Executive Vice President and in May 2022, who oversees all financial operations, treasury, and risk management; Bidstrup previously held senior finance roles within Hexion since 2009, including as of and for the , Phenolics, and Coatings Resins division. Burt Capel serves as Senior and , managing global sales, marketing, and commercial strategy to drive revenue growth and new product introductions; Capel joined Hexion from , where he was President of the Fibers division, and held prior positions at Exxon Chemical and GE Plastics. In , Hexion reported recovery in core markets, with adjusted EBITDA margins improving to the mid-teens percent amid post-restructuring optimizations. The company's long-term stands at $1.658 billion following emergence from Chapter 11 in , supporting enhanced financial flexibility. Key performance drivers include significant reduction, operational cost efficiencies from improvements, and rebounding demand in and sectors, where Hexion's adhesives and resins are critical components. Looking ahead to 2025, Hexion projects continued growth through disciplined to expand its portfolio in sustainable materials, bolstered by ' ownership support for strategic investments. S&P Global Ratings anticipates further EBITDA margin expansion to the high-teens percentage range, driven by pricing discipline and input cost stabilization.

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