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KAMINI

KAMINI (Kalpakkam Mini reactor) is a research reactor located at the Indira Gandhi Centre for Atomic Research (IGCAR) in , , . It is an experimental thorium-based nuclear and the first in the world designed specifically to use fuel, supporting by utilizing the country's large reserves. The , which produces 30 kW of thermal power, is cooled and moderated by light water and uses a . It achieved criticality on 29 October 1996 and was designed and built by the (BARC) and IGCAR. KAMINI is primarily used for radiography, , and other -based research applications.

History and Development

Conception and Purpose

The KAMINI (Kalpakkam Mini) reactor was conceived in the late 1980s as part of India's strategic push toward a thorium-based nuclear fuel cycle, leveraging the country's abundant thorium reserves to develop sustainable energy options under the Department of Atomic Energy (DAE). Established at the Indira Gandhi Centre for Atomic Research (IGCAR) in Kalpakkam, the project addressed the need for a dedicated facility to utilize uranium-233 (U-233) produced from thorium irradiation in the adjacent Fast Breeder Test Reactor (FBTR), which had begun operations in 1985. Initial efforts included mock-up studies using the PURNIMA-III zero-power reactor at Bhabha Atomic Research Centre (BARC), which achieved criticality in November 1990 to validate core physics for the proposed design. The primary purpose of KAMINI was to function as a low-power, U-233-fueled tailored for non-power applications, filling a critical gap in facilities capable of supporting neutron-based experiments without the operational demands of higher-capacity reactors. Specifically, it was intended to enable neutron radiography of irradiated and non-irradiated fuels, for material characterization, shielding experiments, and calibration of detectors, while also advancing fundamental studies in U-233 reactor physics. This focus aligned with India's three-stage nuclear program, particularly Stage II, by demonstrating the viability of -derived U-233 in a controlled setting and supporting broader goals of utilization for long-term . Designed for a thermal power output of 30 kW to ensure simplicity and safety in experimental operations, KAMINI represented a unique global milestone as the world's first—and remains the only—operational fueled exclusively by U-233, underscoring India's pioneering role in technology. The joint development by BARC and IGCAR integrated reprocessed U-233 from FBTR thorium blankets, recovered through campaigns conducted between 1989 and 1992, to fabricate the reactor's aluminum alloy fuel elements. By providing a versatile platform for interdisciplinary research accessible to universities and institutions, KAMINI was positioned to foster innovations in nuclear and instrumentation without competing for resources in power generation.

Design and Construction

KAMINI is a tank-type designed for a thermal power output of 30 kW, featuring a compact arranged in a 3×3 with a side length of 20 cm and height of 27.5 cm, resulting in a core volume of approximately 10 liters. The employs plate-type elements and uses demineralized light water as both moderator and coolant, enabling natural circulation for heat removal. To optimize neutron economy, it incorporates a 200 mm thick (BeO) reflector encased in Zircaloy, which surrounds the core and enhances the available for experimental applications. The primary materials include (U-233) fuel fabricated as an (Al-20 wt% U-233) in plate form, with each of the nine fuel subassemblies containing eight plates clad in aluminum for corrosion resistance and compatibility with the aqueous environment. The U-233 is derived from irradiations in the (FBTR) at , reprocessed using a modified Thorex process, and fabricated at the (BARC). Structural components feature for select internal elements, while the biological shielding consists of interlocking concrete and lead bricks to attenuate radiation during operation. Construction of KAMINI, a collaborative effort between BARC and the Centre for Atomic Research (IGCAR), commenced in 1994 and spanned approximately two years, culminating in completion by 1996. Key phases included the fabrication of the reactor tank—a cylindrical vessel 2 m in diameter and 4.2 m in height—followed by the installation of systems and support structures in 1995. Preparations for loading involved rigorous quality checks on the U-233-Al plates to mitigate surface risks identified during fabrication, with final instrumentation, such as detectors and systems, integrated prior to assembly. A notable challenge during construction was adapting the design to the unique properties of U-233, which exhibits a higher yield per (approximately 2.5 s compared to 2.4 for U-235), necessitating precise control of reactivity and enhanced shielding to manage the increased without compromising safety margins. This required iterative mock-up studies at BARC to validate core configuration and reflector performance, ensuring compatibility with the thorium cycle's characteristics.

Commissioning and Initial Operations

The commissioning of the KAMINI reactor involved a series of pre-operational tests following the completion of its construction at the in . Fuel loading commenced in early 1996, leading to the achievement of first criticality on October 29, 1996, marking the reactor's initial self-sustaining fission chain reaction. This milestone was preceded by the installation of key components, including the water coolant system and shielding enhancements, ensuring safe startup conditions. Subsequent commissioning phases included zero-power experiments to assess core reactivity and distribution, utilizing techniques such as foil activation with foils and wires for power calibration and mapping. Reactivity measurements confirmed negative coefficients, with the at -0.076 mK/mL and the at -5.6 pcm/°C, validating the reactor's features during low-power operations. Initial power ascension tests progressively raised the reactor's output, reaching full nominal power of 30 kWth on September 17, 1997, after obtaining necessary approvals. Early operations focused on verifying neutron source performance and conducting routine maintenance, including shutdowns for fuel inspections to monitor integrity and burn-up. measurements at the core center confirmed a of approximately 10^{12} n/cm²/s, aligning with expectations for applications. Initial experiments established setups for , with levels in beam tubes ranging from 10^6 to 10^7 n/cm²/s, enabling early testing of facilities. These phases demonstrated the reactor's reliability as a U-233-fueled , with over 200 startups recorded in the initial years without significant issues.

Technical Design

Core and Fuel System

The core of the KAMINI reactor consists of nine plate-type fuel subassemblies arranged in a 3×3 within a compact configuration designed for high at low power. Each subassembly contains eight aluminum-clad fuel plates made from an Al-20 wt% U-233 alloy, with approximately 8.5 g of U-233 per plate, resulting in a total fuel inventory of about 612 g of U-233. The overall core dimensions are 20 cm × 20 cm × 27.5 cm, yielding a core volume of nearly 10 liters, and it is housed in a tank of 2 m diameter and 4.2 m height filled with demineralized light water. Surrounding the core is a 20 cm thick () reflector encased in Zircaloy, which enhances economy by reflecting escaping neutrons back into the core. The U-233 fuel is fabricated through the , where targets are irradiated in research reactors such as CIRUS and the (FBTR) to produce protactinium-233, which decays to U-233; the irradiated thorium is then reprocessed to extract and purify the fissile U-233 for alloying with aluminum via , , and roll-bonding processes. This indigenous production leverages India's reserves and supports the reactor's role in validating thorium-based technologies. The fuel plates are designed for plate-type geometry typical of pool reactors, ensuring compatibility with light water moderation while minimizing material use due to the efficient neutronics of U-233. U-233 exhibits favorable nuclear properties for thermal neutron spectra, including a high average number of neutrons produced per absorption (η ≈ 2.3), which contributes to excellent neutron economy and allows criticality with a small fuel loading. Its thermal fission cross-section is approximately 531 barns, enabling efficient fission with low-enriched fuel. Burnup in the core is inherently limited by the reactor's nominal 30 kW thermal power, resulting in minimal fuel depletion over extended operation periods—typically managed through periodic adjustments rather than frequent refueling—and emphasizing the design's focus on stability rather than energy production. The inherent reactivity of the system is described by the standard equation for pool-type reactors: \rho = \frac{k - 1}{k} where \rho is the reactivity and k is the effective multiplication factor, strongly influenced by U-233's high η value that supports a positive neutron balance even in a compact, reflected core.

Moderation and Cooling

The KAMINI reactor employs demineralized light water (H₂O) as its primary moderator, which effectively slows fast neutrons produced from U-233 fission to thermal energies, enabling efficient neutron utilization for research applications. This moderation process occurs within a compact core volume of approximately 10 liters, surrounded by a 200 mm thick beryllium oxide (BeO) reflector that minimizes neutron leakage and enhances the thermal neutron flux to 8 × 10¹² n/cm²/s at the core center. Cooling in KAMINI relies on natural circulation of the , eliminating the need for forced cooling systems given the reactor's low thermal power output of 30 kW. Heat generated in the core is removed passively through , with water temperatures at the core outlet reaching up to 45°C during full-power operation, before dissipating into the surrounding 13 kL reactor tank. For extended operations, an auxiliary maintains steady inlet water temperatures, ensuring thermal stability without active pumping. A key safety parameter is the moderator temperature coefficient of reactivity, measured at -5.6 pcm/°C, which provides inherent as temperature rises, enhancing reactor stability. To prevent of core components, water purity is rigorously controlled via an on-line demineralizer, maintaining below 3 μS/cm, between 6.5 and 7.0, and chloride levels under 400 ppb.

Neutron Source Characteristics

The KAMINI reactor serves as a compact , producing a maximum of $8 \times 10^{12} n cm^{-2} s^{-1} at the core center during nominal 30 kW operation. This level supports a range of neutron-based experiments, with the reactor's design emphasizing high neutron economy through U-233 and light water . The in KAMINI is predominantly , with approximately 96% of in the range (< 0.4 ) at key positions such as the Pneumatic Fast (PFTS), owing to effective by light water. A smaller fast component, arising from U-233 , contributes to the overall , particularly in unmoderated regions, enabling applications that require varied energies. Radial and axial flux distributions within the core exhibit a peaked profile, with the maximum at the center decreasing toward the ; these profiles have been mapped to ensure uniform capabilities across experimental positions. Flux at sites, such as the PFTS (approximately $2.3 \times 10^{12} n cm^{-2} s^{-1}) and south thimble ($3.0 \times 10^{11} n cm^{-2} s^{-1}), reflects time-averaged values under 30 kW steady-state conditions. KAMINI incorporates two radial beam tubes dedicated to neutron radiography, delivering collimated neutron beams with fluxes of $10^6 to $10^7 n cm^{-2} s^{-1} at the outer ends, while the south beam tube facilitates experiments with comparable flux levels at its irradiation position. Calibration of these fluxes relies on gold foil techniques, which provide precise measurements of absolute neutron intensity and shape through post-irradiation .

Operational Features

Power and Control Systems

The and systems of the KAMINI reactor are engineered for precise reactivity management and safe operation at its nominal of 30 kW, utilizing a hybrid approach combining hardwired controls with microprocessor-based . Reactivity is provided by two safety plates (SCPs) constructed from sandwiched between aluminum layers, positioned at the core-reflector interface to facilitate startup, adjustment, and shutdown. These plates enable shim for coarse reactivity adjustments and fine regulation through positional , with a total reactivity worth of 25 milli-k (mK), ensuring the core's excess reactivity remains below 1 dollar ($). The gravity-drop mechanism allows for rapid insertion in emergencies, while normal positioning is manually adjusted from the central control panel in . Instrumentation encompasses neutron flux monitoring via two boron-lined proportional counters and four boron-lined uncompensated ion chambers, which detect neutron levels to maintain stable intensity. Temperature sensors track core outlet temperatures (limited to 45°C to support natural cooling) and overall tank water conditions, preventing thermal excursions. monitoring channels, including gold foil activation for , confirm a core thermal of approximately 10^{12} n/cm²/s at full . All data is processed through a microprocessor-based for real-time acquisition and display, supporting operator oversight of key parameters like level and reactivity changes. The also integrates process interlocks and alarm annunciation for routine , with backup from diesel generators and batteries to sustain critical functions during outages. Power regulation follows a stepwise to verify at each level, typically progressing from 100 through intermediate steps like 0.5 kW and 5 kW before reaching 30 kW, with each phase lasting several hours to monitor transients and buildup. activation thresholds are set conservatively, such as a logarithmic power (Log P) trip at 130% of setpoint, triggering plate insertion if or deviates. Operational cycles incorporate reactivity compensation for fuel and accumulation, allowing extended runs beyond initial limits of 7 hours at full power; typical weekly energy output is around 200 kWh, minimizing refueling needs through low rates.

Safety Mechanisms

The KAMINI reactor incorporates passive safety features that leverage its low-power design to ensure inherent stability and heat management without active intervention. Operating at a nominal thermal power of 30 kW with a compact core volume of approximately 10 liters, the reactor maintains a low that facilitates natural removal through in the surrounding demineralized . This is supported by a large of 13 kL in a tank (4.2 m high and 2 m in diameter), which acts as both and moderator, providing ample to dissipate residual heat post-shutdown. Additionally, the reactor's coefficient of reactivity (-0.017 /°C) and [void coefficient](/page/Void_coefficient) (-0.023 /ml) contribute to self-stabilization, automatically reducing reactivity during temperature rises or void formation, while the low excess reactivity (<1 $) and delayed neutron fraction (β_eff = 0.0033) of U-233 minimize the risk of excursions. Active safety protections include an automatic system that rapidly inserts two cadmium-lined safety control plates via gravity drop mechanism to shut down the reactor in response to monitored parameters. Triggers for scram encompass high (detected by boron-lined counters and ion chambers), low water level in the pool, or temperature excursions, ensuring prompt response to potential anomalies. An emergency , comprising generators and backups, maintains critical instrumentation and control functions during power failures, enabling safe shutdown and monitoring. Radiation shielding is achieved through a multi-layered biological shield design, including interlocking concrete and lead bricks surrounding the reactor tank, with additional paraffin, lead, and concrete plugs at beam tube penetrations to attenuate neutron and gamma radiation. The 3 m column of demineralized light water above the core further serves as an effective biological shield, submerging the core and reducing exposure during operations. Radiation levels around the facility remain within permissible limits, with enhancements such as lead shielding for detectors and additional barriers around beam ports keeping contact doses below 2 mGy/h. Regulatory compliance is ensured through oversight by the (AERB), which has granted progressive clearances for fuel loading, power escalation to 30 kW, and operational restarts following incidents like elevated . Annual audits and modifications based on operational feedback, such as core cage reinforcements and shielding upgrades, maintain adherence to AERB standards, with worker doses kept below regulatory thresholds to prioritize personnel .

Maintenance and Upgrades

The KAMINI undergoes routine to ensure reliable , including periodic circulation of demineralized through a dedicated demineralizer unit to maintain , clarity, and prevent corrosion or buildup of in the . Annual regulatory inspections by the (AERB) cover key components such as control rods, pumps, and the overall facility, as part of a systematic program for research reactors at the Indira Gandhi Centre for Atomic Research (IGCAR). Leak testing of the and associated systems is integrated into these inspections to verify integrity, with chemistry parameters closely monitored to support safe long-term performance. Refueling of the KAMINI reactor occurs infrequently, due to its low power level and design features that minimize fuel handling needs. The process involves manual underwater handling of plate-type U-233-Al fuel assemblies, which has been conducted incident-free since commissioning. Spent fuel is stored for potential post-irradiation examination (PIE) and recovery of U-233, as the low (typically <1%) preserves the for reuse in the . Significant upgrades to the KAMINI have focused on enhancing and experimental capabilities. In the , the process were revamped with state-of-the-art systems, replacing obsolete analog components to improve , interlocks, and alarm processing for better safety and efficiency. Additionally, enhancements to the beam tube collimators, including cadmium-lined designs, have improved resolution for by providing better beam collimation and purity. The reactor has demonstrated high operational availability, with nearly 29 years of operating experience as of 2025 since achieving criticality in 1996. This reliability stems from proactive maintenance and minimal unplanned outages, enabling consistent support for research applications.

Research Applications

Neutron Radiography

KAMINI employs thermal neutron radiography primarily through the transfer technique, utilizing (100 μm thick) or (125 μm thick) foils to capture neutron images, which are subsequently transferred to radiographic films for . This method allows for non-destructive imaging of dense materials, with exposure times typically ranging from 15 to 30 minutes at reactor power levels between 5 and 30 kW, enabling efficient capture of neutron interactions without excessive to personnel. The technique benefits from the reactor's high thermal , approximately 1.85 × 10^8 n/cm²/s at the south beam tube end, which supports clear visualization of internal structures. The facilities consist of two horizontal beam tubes—north and south—equipped with cadmium-lined collimators to select neutrons and minimize fast and gamma contamination. The north beam tube is designated for non-radioactive objects, while the south beam tube, with a favorable length-to-diameter (L/D) ratio of approximately 160, is optimized for imaging radioactive samples due to its mobile shielding and proximity to the post-irradiation examination facility. These setups achieve a of up to 250 μm, sufficient for detecting fine defects in complex assemblies. Applications of KAMINI's neutron radiography span nuclear and industrial domains, particularly for inspecting radioactive components such as (FBTR) fuel pins, where it reveals pellet gaps, chipped pellets, and cladding integrity in pins with diameters as small as 5.1 mm. It has also been used to image control rods and non-radioactive composites, including riveted plates, automobile chain links, and pyro devices for space applications, providing contrast for hydrogen-rich materials like explosives that are challenging with methods. The U-233-fueled core enhances contrast for uranium-based objects, making KAMINI uniquely suited for thorium cycle research components. Since its commissioning in 1996, KAMINI has conducted extensive neutron radiography, including over 10,000 inspections of pyro devices for the Indian Space Research Organisation's missions, such as Chandrayaan, and detailed examinations of FBTR fuel pins at burn-ups of 25, 50, and 100 GWd/t. These efforts have supported in fuels and space hardware, demonstrating the facility's reliability as India's national neutron radiography center with more than 260 operational start-ups dedicated to such experiments by the early .

Activation Analysis

KAMINI supports instrumental (INAA), a non-destructive technique that involves irradiating samples with neutrons to induce radioactive isotopes, followed by to identify and quantify based on their characteristic gamma emissions. Samples are irradiated either in the pneumatic fast transfer system (PFTS) for short exposures or in static positions for longer durations, enabling both rapid and extended studies. The reactor's irradiation facilities for INAA include one PFTS with rabbit tubes for quick sample insertion and retrieval, accommodating samples up to 1.7 g (20 mm diameter, 30 mm length), and two locations (north and south) with motorized drives for samples up to 50 ml or 20 g. times range from seconds to minutes in the PFTS for short-lived isotopes and up to several hours in the thimbles for longer-lived s, with thermal fluxes of approximately 2.3 × 10¹² n/cm²/s in the PFTS, 3.93 × 10¹⁰ n/cm²/s in the north thimble, and 7.20 × 10⁹ n/cm²/s in the south thimble at full 30 kWt power. Flux gradients across positions are minimal, ensuring consistent for multi-element . INAA at KAMINI achieves detection limits in the parts-per-billion (ppb) range for rare earth elements and other trace metals, leveraging high-resolution for simultaneous multi-element determination without chemical separation. This sensitivity supports precise isotopic and chemical profiling, particularly using k₀-based methods validated at the facility for accurate quantification across diverse matrices. Applications include analysis of geological samples such as beach rocks for distribution, alloy compositions for trace impurities, and environmental materials like lake sediments for . These efforts contribute to validating the by characterizing thorium-derived materials and fission products in support of India's nuclear program.

Material Testing and Other Uses

KAMINI serves as a key facility for material irradiation studies, enabling the testing of thorium-based fuels such as ThO₂/UO₂ and ThO₂/PuO₂ under to assess performance and support advanced reactor development. These experiments involve exposing fuel samples to the reactor's thermal neutron spectrum to evaluate behavior, characteristics, and material integrity. Structural materials, including alloys for reactor components, are similarly irradiated to study radiation-induced damage, such as embrittlement and swelling, which is critical for designing durable systems in fast breeder and thorium-cycle reactors. Beyond fuel and structural testing, KAMINI supports shielding experiments to optimize materials for and facility designs, using in-core positions to simulate exposure conditions. Detector calibrations are routinely performed by irradiating -sensitive devices in controlled flux environments, ensuring accurate measurements for broader . Basic physics on interactions, including and cross-sections, is conducted through targeted irradiations that probe fundamental properties relevant to data libraries. The features five irradiation locations, including two locations for precise sample placement and a pneumatic fast-transfer system for rapid cycling of specimens. These facilities allow for the of both solid and larger samples under varying fluxes up to 10¹² n/cm²/s, facilitating diverse experimental setups without dedicated systems for flowing samples. As of , KAMINI continues to support advanced studies, including fast flux spectrum unfolding in the PFTS for improved analysis accuracy. Through these capabilities, KAMINI has generated essential data on U-233 dynamics and viability, directly contributing to India's three-stage nuclear program by validating concepts for stage-II and stage-III reactors. Over 100 experiments have been conducted, encompassing irradiation studies that advance material for sustainable .

Significance and Impact

Unique Aspects in Nuclear Research

KAMINI holds the distinction of being the world's only operational research reactor fueled by uranium-233 (U-233), a fissile isotope bred from thorium-232, making it a unique platform for validating the thorium fuel cycle in a controlled experimental environment. This exclusivity stems from its design as a dedicated neutron source at the Indira Gandhi Centre for Atomic Research in Kalpakkam, India, where U-233 is produced onsite via irradiation of thorium in the adjacent Fast Breeder Test Reactor, demonstrating practical closed-loop thorium utilization that is not replicated elsewhere globally. By operating with a compact core containing approximately 0.6 kg of uranium-233 (in 20 wt% U-233-aluminum alloy fuel), KAMINI provides direct insights into the behavior of thorium-derived fuel, underscoring its viability for sustainable nuclear energy pathways. The reactor's U-233 fuel confers specific research advantages, particularly in neutron economy, where the reproduction factor —the average number of neutrons produced per neutron absorbed—is approximately 2.29 for neutrons, compared to 2.08 for U-235 under similar conditions. This higher eta enhances potential, allowing KAMINI to support studies on -based breeding ratios and fuel cycle efficiency without the parasitic absorption losses common in uranium-plutonium systems. Unlike conventional research reactors such as , which rely on U-235 or uranium-zirconium fuels and are optimized for pulsed operations with lower breeding capabilities, KAMINI's configuration aligns with exploiting India's vast reserves—estimated at 846,000 tonnes—by testing U-233 physics in a steady-state, low-power (30 kWth) setting tailored to cycle development. Since achieving nominal power in September 1997, following first criticality in October 1996, KAMINI has maintained continuous operational capability with a core of around 10¹² n/cm²/s, exhibiting flux stability confirmed through periodic gold foil mappings that show consistent distribution over extended runs. This reliability, with numerous start-ups and incident-free performance across nearly three decades, positions KAMINI as a for long-term U-233 , enabling precise neutron-based experiments without significant interruptions from or flux variability.

Contributions to Indian Nuclear Program

KAMINI serves as a critical test bed in India's three-stage program, particularly supporting stage II involving fast breeder reactors by validating the production and utilization of derived from blankets. The reactor, fueled exclusively with U-233—the only operational example worldwide—enables experimental verification of -based fuel cycles essential for transitioning to stage III reactors. This integration demonstrates the feasibility of breeding fissile material from India's vast reserves, aligning with the program's goal of sustainable independence. Key contributions include advancing fuel fabrication research and development for the (PFBR), where KAMINI provides neutronics data on U-233 behavior under operational conditions, informing design optimizations for mixed oxide and fuels. Additionally, it supplies essential and testing data for the (AHWR), supporting integration in heavy water systems to enhance fuel efficiency and waste reduction. These efforts have directly bolstered indigenous capabilities in fuel processing, with U-233 extracted from (FBTR) blankets routinely tested in KAMINI. The reactor has facilitated training for hundreds of scientists and engineers through hands-on operations and educational programs at the Centre for Atomic Research (IGCAR), building expertise in reactor physics and technology. Collaborative initiatives with (BARC) and the (IAEA) have included joint workshops on fuel cycles, fostering knowledge exchange and international standards compliance. KAMINI's operations have supported numerous PhD theses and peer-reviewed advancing thorium-based reactor designs. These outputs have strengthened the scientific foundation for India's , emphasizing thorium's role in long-term .

Future Prospects and Challenges

As KAMINI approaches its 30th year of operation since achieving criticality in , its aging infrastructure presents significant challenges, including the need for ongoing structural integrity assessments and component replacements to maintain safety standards. The reactor's reliance on fuel, produced through irradiation of in the adjacent (FBTR), introduces supply chain vulnerabilities, as disruptions in FBTR operations could limit fuel availability for KAMINI's core reloads. Additionally, managing from activated components, such as coolant lines and experimental rigs, requires robust disposal systems to handle short-lived and long-lived isotopes while complying with environmental regulations. To address these issues, the (AERB) renewed KAMINI's operating license in 2020 following a comprehensive safety review, enabling continued use into the under strict monitoring. As of November 2025, KAMINI continues to operate reliably, supporting ongoing R&D amid progress in the PFBR, which began fuel loading in 2024. This extension supports India's broader nuclear strategy, where KAMINI remains a vital for -based , including fuel testing and essential to the three-stage nuclear program. Looking ahead, KAMINI's role is poised to bolster India's advancements, aligning with the national commitment to by 2070 through expanded low-carbon nuclear technologies. While no specific decommissioning timeline has been announced, the reactor's unique U-233 fueling positions it as a for future mini-reactor designs in thorium R&D, potentially informing safer, more efficient successors amid evolving needs.