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Potassium ferrocyanide

Potassium ferrocyanide is an inorganic coordination compound with the K₄[Fe(CN)₆], commonly encountered as the trihydrate K₄[Fe(CN)₆]·3H₂O, which forms lemon-yellow, odorless crystals soluble in water. It is the potassium salt of the anion [Fe(CN)₆]⁴⁻, where iron is in the +2 , and the ligands are tightly bound, rendering the compound stable and of low compared to free cyanides. First prepared in 1752 by French chemist Pierre Joseph Macquer through the reaction of with or , it has since become a key in and industry. The compound is produced industrially by reacting with salts, such as ferrous chloride, in the presence of a base like to form the complex, followed by addition of salts for and of the trihydrate. Historically derived from nitrogen-rich materials like or animal horns in the 18th and 19th centuries, modern synthesis relies on sources of for efficiency and scalability. Its primary applications include serving as an (E 536) in table salt and other powdered foods to prevent clumping, with an (ADI) of 0–0.025 mg/kg body weight established by the Joint FAO/WHO Expert Committee on Food Additives. In , it is used to detect metal ions such as Fe³⁺ (forming ), , and through characteristic precipitates. Beyond food and analysis, potassium ferrocyanide finds use in like metal extraction (e.g., purifying tin and separating from molybdenum ores), production of dyes, inks, pharmaceuticals, and even as a nitrogen supplement in . Safety assessments indicate it is practically nontoxic orally due to the inert Fe-CN bonds, though it can release trace under light or strong acidification; it is harmful to aquatic life and requires handling precautions to avoid or environmental release. The has reaffirmed its safety for food use at regulated levels, with no genotoxic or carcinogenic concerns identified.

Structure and properties

Molecular structure

Potassium ferrocyanide is most commonly encountered as the trihydrate form, with the chemical formula K_4[Fe(CN)_6] \cdot 3H_2O. The core of the compound is the ferrocyanide anion, [Fe(CN)_6]^{4-}, a coordination complex in which the iron(II) ion (Fe²⁺) serves as the central metal atom surrounded by six cyanide (CN⁻) ligands. This arrangement forms an octahedral geometry, with the CN⁻ ligands bound linearly to the iron through their carbon atoms, resulting in a low-spin d⁶ electronic configuration for the iron center due to the strong-field nature of the cyanide ligands. The stability of the [Fe(CN)₆]⁴⁻ ion arises from the bonding interactions between the iron and ligands. Each CN⁻ ligand provides strong σ-donation from its carbon to the empty d-orbitals of the iron, forming σ-bonds along the metal- . Additionally, π-backbonding occurs as the filled d-orbitals of the donate into the empty π* antibonding orbitals of the CN⁻ ligands, which further strengthens the metal- bonds and reduces the formal character on the metal. In the solid state, the compound consists of an ionic lattice composed of [Fe(CN)₆]⁴⁻ anions balanced by K⁺ cations, with the trihydrate incorporating three molecules per formula unit integrated into the crystal lattice. The systematic IUPAC name for the compound is tetrapotassium hexacyanidoferrate(II), reflecting the coordination of six cyano groups to the iron(II) center and the four potassium counterions. It is also known by common names such as yellow prussiate of potash or simply potassium ferrocyanide, the latter emphasizing the ferro (iron(II)) state in contrast to the ferricyanide analog. The trihydrate form crystallizes in the monoclinic system, specifically in the C2/c space group at room temperature, where the lattice accommodates the complex anions, potassium ions, and hydration waters in a structured arrangement that contributes to its characteristic lemon-yellow appearance.

Physical properties

Potassium ferrocyanide typically appears as light yellow, hygroscopic crystalline granules or powder. The compound exists in and hydrated forms, with the common trihydrate form having a of 422.39 g/, while the form is 368.35 g/. Its density is 1.85 g/cm³ for the trihydrate. Upon heating, the trihydrate loses water starting at approximately 60°C and becomes anhydrous around 100°C, whereas the anhydrous form remains stable to higher temperatures, with decomposition occurring above 200°C. It is highly soluble in water, with a solubility of 28.9 g/100 mL at 20°C that increases with temperature, but it shows poor solubility in alcohol, ether, and other organic solvents. The compound is odorless and imparts a slightly salty taste to dilute aqueous solutions. Due to its hygroscopic nature, potassium ferrocyanide readily absorbs moisture from the air, often forming the stable trihydrate.

Synthesis

Historical production

Potassium ferrocyanide's history traces back to the accidental discovery of Prussian blue in 1704 by German pigment maker Johann Jacob Diesbach in Berlin. While attempting to synthesize a red lake pigment from cochineal, Diesbach used a contaminated batch of potash that had been treated with dried ox blood (a source of nitrogenous organic matter) and reacted it with iron(II) sulfate; the blood decomposed to form cyanide precursors, leading to the ferrocyanide complex and ultimately the iconic blue pigment. The isolation of potassium ferrocyanide as a distinct compound occurred later, with French chemist Pierre Joseph Macquer first reporting its preparation in crystalline form in 1752. Macquer achieved this by treating the precipitate obtained from adding iron salts to the alkaline lye derived from the dry distillation of blood with potash (potassium carbonate). The traditional production method relied on high-temperature fusion of nitrogen-rich organic materials, such as animal blood, horns, dried blood solids, hide and horn clippings, or leather waste, mixed with iron filings and potassium carbonate. This process, developed in 18th-century Europe, heated the mixture to high temperatures in furnaces, where the organic components decomposed to release cyanide ions that complexed with iron to form the ferrocyanide ion, [Fe(CN)64–]. The fused mass was then leached with hot water to dissolve the soluble potassium ferrocyanide, which was subsequently concentrated by evaporation and crystallized through cooling; purification involved recrystallization from aqueous solutions. This approach was essential for supplying the compound used in Prussian blue pigment production during the 18th and 19th centuries, with scaling occurring in the 1840s as European manufacturers refined sourcing of consistent carbon-nitrogen materials like leather byproducts to meet growing demand for dyes and pigments. Despite its importance, the historical method suffered from impure yields due to inconsistent organic feedstocks and side reactions producing unwanted byproducts like cyanates and thiocyanates. Its heavy reliance on animal-derived materials made it labor-intensive and variable in quality, while low and variable conversion efficiency limited output until late-19th-century refinements introduced better furnace controls and fractional distillation for purification.

Modern production

The primary industrial method for producing potassium ferrocyanide involves the reaction of hydrogen cyanide (HCN) with ferrous chloride (FeCl₂) in the presence of calcium hydroxide (Ca(OH)₂) to form calcium ferrocyanide as an intermediate, followed by a metathesis reaction with potassium chloride (KCl) to yield the potassium salt. This process begins with the absorption of HCN into an aqueous solution of FeCl₂ and Ca(OH)₂, where the cyanide ions coordinate with the ferrous ion to form the ferrocyanide complex, while calcium hydroxide neutralizes acidity and precipitates calcium ferrocyanide. The key reaction can be represented as: $6 \ce{HCN} + \ce{FeCl2} + 2 \ce{Ca(OH)2} \rightarrow \ce{Ca2[Fe(CN)6]} + 2 \ce{HCl} + 4 \ce{H2O} Subsequently, the calcium ferrocyanide is treated with KCl solution to exchange ions: \ce{Ca2[Fe(CN)6]} + 4 \ce{KCl} \rightarrow \ce{K4[Fe(CN)6]} + 2 \ce{CaCl2} The metathesis step ensures high selectivity for the potassium salt, which is then separated from calcium chloride by filtration or precipitation differences. An alternative industrial route employs the direct reaction of ferrous sulfate (FeSO₄) or ferrous chloride with potassium cyanide (KCN) in aqueous solution under an inert atmosphere, such as nitrogen, to avoid oxidation of the ferrous ion to ferric. This method uses a molar ratio of approximately 6:1 for KCN to Fe²⁺, with the reaction proceeding as: \ce{6 KCN + FeSO4} \rightarrow \ce{K4[Fe(CN)6]} + \ce{K2SO4} (adapted for sulfate; similar for chloride). Both primary and alternative processes are typically conducted at temperatures of 50–90°C to enhance reaction kinetics while minimizing decomposition, with pH maintained at 8–10 (or higher, >10 for direct methods) using alkali to stabilize the ferrocyanide complex against hydrolysis. Purification involves filtration to remove precipitates like iron hydroxides or excess salts, followed by recrystallization from hot water to achieve desired purity levels and eliminate impurities such as chlorides or sulfates. Technical-grade potassium ferrocyanide typically achieves 99% purity, while food-grade variants exceed 99.5%, meeting regulatory specifications for low free content (<10 ). Post-1940s advancements in efficiency stem from the large-scale availability of inexpensive HCN, derived from produced via the Haber-Bosch process and reacted with in the Andrussow oxidation. This integration reduced costs and enabled consistent high-volume synthesis, replacing earlier labor-intensive methods.

Chemical reactions

Oxidation to ferricyanide

Potassium ferrocyanide undergoes oxidation to potassium ferricyanide through a redox process that converts the hexacyanoferrate(II) complex to its hexacyanoferrate(III) counterpart. The primary method involves bubbling chlorine gas through an aqueous solution of potassium ferrocyanide, yielding the balanced reaction: $2 \mathrm{K_4[Fe(CN)_6]} + \mathrm{Cl_2} \rightarrow 2 \mathrm{K_3[Fe(CN)_6]} + 2 \mathrm{KCl} This transformation was first reported in 1822 by Leopold Gmelin, who prepared potassium ferricyanide by passing chlorine into a potassium ferrocyanide solution until no further precipitate formed with ferric chloride, marking a seminal advancement in cyanoferrate chemistry. Industrially, this chlorination remains a standard route for ferricyanide production due to its efficiency and scalability. The underlying mechanism is a one-electron oxidation of the central iron atom from the +2 to +3 within the [Fe(CN)₆] , altering the electronic configuration and field effects. This shift produces a distinctive color change from the pale yellow of the solution to the deep red of , attributable to d-d transitions in the Fe(III) complex. The reaction is reversible, as the / couple exhibits well-defined potentials, allowing reduction back to under appropriate conditions, such as with ascorbic acid or electrochemical means. The oxidation proceeds under mild conditions, typically in aqueous media at , without requiring elevated temperatures or pressures. serves as an alternative oxidant in alkaline media, selectively converting to via similar . Other reagents, including in basic solution or in acidic conditions, also facilitate the process, as shown in balanced equations like 2K₄[Fe(CN)₆] + H₂O₂ → 2K₃[Fe(CN)₆] + 2KOH for . Electrochemical oxidation provides a clean, controlled variant, often employed in analytical and cell applications to toggle between the two states.

Precipitation reactions

Potassium ferrocyanide, K₄[Fe(CN)₆], undergoes precipitation reactions with various metal ions to form insoluble ferrocyanide complexes, which are widely utilized in qualitative inorganic analysis due to their distinct colors and low in neutral aqueous media. These precipitates arise from the coordination of the [Fe(CN)₆]⁴⁻ anion with divalent or trivalent cations, forming coordination polymers or salts that are characteristically colored, aiding in ion identification. A prominent example is the reaction with Fe³⁺ ions, which produces the deep blue insoluble compound known as Prussian blue, with the idealized formula Fe₄[Fe(CN)₆]₃. This pigment, historically significant for inks and paints, forms via the coordination of ferric ions to the ferrocyanide ligands, creating a mixed-valence iron complex. The balanced equation for this precipitation is: $4 \mathrm{Fe}^{3+} + 3 [\mathrm{Fe(CN)}_6]^{4-} \rightarrow \mathrm{Fe}_4[\mathrm{Fe(CN)}_6]_3 \downarrow Similarly, ferrocyanide precipitates with other metal ions exhibit varied colors: Zn²⁺ forms a white precipitate of zinc ferrocyanide, Zn₂[Fe(CN)₆]; Cu²⁺ yields a chocolate-brown copper(II) ferrocyanide, Cu₂[Fe(CN)₆]; and Ag⁺ produces a pale yellow silver ferrocyanide, Ag₄[Fe(CN)₆]. For instance, the reaction with zinc ions is represented as 2 Zn²⁺ + [Fe(CN)₆]⁴⁻ → Zn₂[Fe(CN)₆] ↓, resulting in a gelatinous white solid. In analytical chemistry, these reactions serve as confirmatory tests for iron ions in solution. The deep blue Prussian blue confirms Fe³⁺, while Fe²⁺ initially forms a white precipitate that oxidizes in air to Turnbull's blue, a mixed-valence form chemically identical to Prussian blue (Fe₃[Fe(CN)₆]₂·xH₂O in hydrated structure). However, the multiplicity of colored precipitates with other metals limits the selectivity of ferrocyanide as a separating reagent, necessitating prior isolation of target ions. These precipitates are generally stable in neutral or slightly alkaline media but decompose in strong acids, where of the complex leads to slow release of ions (CN⁻) as HCN, posing handling precautions. increases below 4, with accelerated by excess acid.

Applications

Food and beverage uses

Potassium ferrocyanide, designated as E536 in the , is approved as a serving primarily as an anti-caking agent and clarifier, with authorizations extending to the where it holds (GRAS) status, and similar approvals globally under various regulatory frameworks. Its main application in foods is as an anti-caking agent in table salt, where it is incorporated at levels up to 20 to absorb moisture and inhibit clumping while preserving the salt's flavor and purity. , the maximum permitted level in salt is 13 , calculated on an basis, ensuring effective performance without exceeding safety thresholds. In the beverage sector, particularly , potassium ferrocyanide is employed to eliminate trace metals such as and iron, thereby preventing oxidative formation and maintaining clarity, with dosage determined by preliminary trials to remove excess metals in accordance with oenological standards. Regulatory oversight includes strict limits to ensure safety; the (EFSA) established a group (ADI) of 20 mg/kg body weight per day for (E 535–538), expressed as the ferrocyanide ion. As of 2024, EFSA has confirmed the safety of potassium ferrocyanide in feed at maximum levels up to 80 mg/kg in salt, with no concerns for animal or human health. This usage dates back to the , when it began appearing in techniques to combat moisture-related spoilage.

Industrial and analytical uses

Potassium ferrocyanide serves as a key analytical reagent in qualitative and quantitative inorganic , particularly for detecting and determining metals such as iron, , and . In qualitative , it forms a distinctive blue precipitate known as with ferric ions (Fe³⁺), enabling the identification of iron in samples through or tests. For , addition of potassium ferrocyanide solution to a sample produces a white or off-white precipitate of zinc ferrocyanide, confirming its presence in qualitative schemes. With ions, it yields a reddish-brown precipitate, facilitating detection via methods in analytical procedures. In pigment production, potassium ferrocyanide acts as a primary precursor to , a deep blue widely used in paints, inks, and the process for blueprints. The is synthesized by reacting potassium ferrocyanide with ferric chloride, resulting in the insoluble iron(III) hexacyanoferrate(II) complex that provides the characteristic color. This reaction is foundational in the historical and modern manufacture of , where variations in reagent concentrations influence the 's particle size and hue for applications in artistic and technical printing. Industrially, potassium ferrocyanide is employed in baths to enhance deposit quality and leveling. In , it improves surface smoothness and microstructure when added to hypophosphite-based solutions, promoting uniform metal deposition. It is also used in baths for bright and , where it complexes trace metals to maintain bath and prevent during metal finishing operations. Additionally, in steel processing, it contributes to by providing carbon and sources in cementation mixtures, forming a hardened surface layer on iron articles through at elevated temperatures. In and , it functions as a sensitizer and color dryer, aiding in the fixation and development of pigments during and processes. Other applications include its role in explosives manufacturing as a for oxidizers, helping to control reaction rates in formulations. In , potassium ferrocyanide precipitates like and other ions into insoluble ferrocyanide complexes, enabling their removal from industrial effluents through selective binding. Environmentally, in operations, it complexes and silver ions as a non-toxic alternative to lixiviants, facilitating under UV light or controlled conditions to recover precious metals. For laboratory use, it requires high purity levels of 98–99.5%, typically as ACS grade or (LR) to ensure accuracy in analytical tests without impurities interfering with reactions.

Toxicity and safety

Health effects

Potassium ferrocyanide demonstrates low acute oral toxicity, with reported LD50 values in rats of approximately 5,000–6,400 mg/kg body weight. Symptoms of acute ingestion primarily involve gastrointestinal upset and potential damage, while —a hallmark of —occurs only at very high doses exceeding 5 g/kg. The toxicological mechanism of potassium ferrocyanide involves its stability as a metal-cyanide complex, which releases free ions at very low levels , typically less than 1% under physiological conditions. This minimal prevents significant systemic cyanide exposure; instead, the compound is primarily metabolized to and excreted unchanged or as metabolites via the , with no appreciable free cyanide generation at normal body . Chronic exposure to potassium ferrocyanide shows no evidence of carcinogenicity, mutagenicity, or reproductive toxicity in available studies, supporting an acceptable daily intake (ADI) of 0–0.025 mg/kg body weight. Prolonged high-level exposure may cause mild kidney irritation due to the compound's solubility and renal excretion pathway, though such effects are not observed at typical dietary levels. Human exposure to potassium ferrocyanide occurs predominantly through ingestion, such as in food additives like table salt, where absorption is limited and bioavailability low. Inhalation and dermal routes pose minimal risk, given the compound's poor volatility and low skin penetration. Documented human poisoning cases are rare; however, a 2010 case reported lethal outcome from ingestion of approximately 6.5 g in a suicide attempt, leading to multiorgan failure despite treatment. Potassium ferrocyanide is approximately 1,000 times less toxic than potassium cyanide, leading to occasional confusion between the two in accidental or intentional exposures. A 2024 EFSA review of ferrocyanides in feed additives reaffirmed their safety profile, confirming no evidence of or developmental toxicity at approved use levels, consistent with prior assessments.

Regulatory aspects

Potassium ferrocyanide is authorized as a in the under the designation E536, with a maximum permitted level of 20 mg/kg (expressed as the ) in table and other salts used in . In the United States, (yellow prussiate of soda) is classified as (GRAS) by the under 21 CFR 182.90, with potassium ferrocyanide affirmed safe for similar use as an in without a specified upper limit, though practical applications are limited to less than 13 ppm to avoid analytical interferences. The Joint FAO/WHO Expert Committee on Food Additives (JECFA) has established an (ADI) of 0–0.025 mg/kg body weight for ferrocyanides, with no specified limit beyond this threshold. Internationally, the permits its use up to 20 mg/kg in , with higher levels of up to 29 mg/kg allowed in dendritic salt preparations. For industrial handling, the (OSHA) has no specific (PEL) for potassium ferrocyanide, but it is managed as an irritant requiring precautions against eye and skin contact. Under the REACH regulation, it is registered (EC number 237-323-3) and not classified as a (SVHC). Environmentally, potassium ferrocyanide exhibits low persistence in and , though its use in remediation processes necessitates monitoring for potential release under certain conditions. The sets environmental quality standards for related species, with limits below 0.1 mg/L in surface waters to protect life, applicable indirectly to monitoring. Under the Globally Harmonized System (GHS), potassium ferrocyanide carries warnings for eye irritation (Category 2) and chronic aquatic hazard (Category 3). In food labeling, EU regulations require declaration of E536 in the ingredients list for products where it is used, typically when levels exceed 10 mg/kg; similar requirements apply in the for GRAS additives in ingredient statements. Recent evaluations from 2023 to 2025 by the (EFSA) and the FDA have reaffirmed its safety for approved uses in food and feed, with no new restrictions identified. It is banned in organic foods in regions such as the and , where synthetic anticaking agents are prohibited under organic standards.

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