Tomato paste
Tomato paste is a thick, concentrated food product derived from ripe tomatoes (Solanum lycopersicum), prepared by cooking, straining to remove skins and seeds, and evaporating water to achieve a minimum of 24 percent tomato soluble solids by weight. This results in a dense, spoonable consistency that intensifies the tomato's natural flavor, color, and nutrients, distinguishing it from less concentrated forms like tomato puree (8–24 percent solids).[1] It is preserved through heat sterilization, refrigeration, or freezing and may include optional ingredients such as salt, spices, or citric acid for flavor and stability.[1][2] In production, tomatoes—often paste varieties like Roma for their low water content—are washed, crushed, and in industrial processes heated to a hot break temperature of 180–200°F (82–93°C) to inactivate enzymes including pectinases, which controls viscosity, prevents spoilage, and aids straining.[3] The pulp is then filtered to exclude seeds and skins, and concentrated via multi-effect evaporators that remove over 80 percent of the water under vacuum to preserve quality while minimizing energy use.[4] Industrial processes yield large volumes for commercial canning, with the U.S. producing millions of tons annually from California fields, where tomatoes are harvested mechanically and processed within hours to maintain freshness.[5] Home preparation follows similar steps on a smaller scale, simmering chopped tomatoes for hours until reduced, often with added salt or acid for safety.[2] Tomato paste serves as a versatile ingredient in global cuisines, adding umami, acidity, and vibrant red hue to sauces, soups, stews, and braises without diluting other flavors.[6] It is essential in Italian ragù and marinara, Mexican salsas, and Indian curries, where a small amount (1–2 tablespoons) can thicken and enrich dishes like pasta or chili.[7] Nutritionally, it is low in fat (0.1–0.5 g per 100 g) and calories (about 82 kcal per 100 g), yet rich in lycopene—an antioxidant linked to heart health—providing up to 28 mg per 100 g, alongside 4.3 g protein, 19 g carbohydrates, 4.1 g dietary fiber, and notable vitamin C (22 mg per 100 g) and potassium (1,100 mg per 100 g).[8] Processing enhances lycopene bioavailability compared to fresh tomatoes, making it a concentrated source of these phytonutrients.[9]Overview
Definition
Tomato paste is a thick, concentrated tomato product obtained by evaporating water from mature tomatoes to achieve a high level of tomato soluble solids, typically not less than 24 percent, resulting in an intense tomato flavor rich in umami.[1] It is produced by cooking tomatoes and straining to remove seeds and skins, yielding a smooth, viscous paste used primarily as a flavor enhancer in various dishes rather than a standalone food.[10] Tomato paste is distinguished from related products by its degree of concentration and preparation. Unlike tomato puree, which contains 8 to 24 percent soluble solids and has a thinner consistency suitable for broader applications, tomato paste's higher concentration makes it thicker and more potent.[1] Tomato sauce, by contrast, is a thinner, cooked product often seasoned with salt, spices, or herbs, serving as a base for recipes like pasta or pizza.[11] Passata, an uncooked sieved tomato juice, retains more water and a fresher texture without the reduction process.[12] The English term "tomato paste" translates from the Italian concentrato di pomodoro, literally "concentrated tomato," a product prominent in Italian culinary traditions.[13]Physical and Chemical Properties
Tomato paste exhibits a smooth, viscous texture primarily attributed to the pectin content derived from the cell walls of tomatoes, which acts as a natural thickening agent during concentration.[14] This viscosity is influenced by the activity of enzymes such as pectin methylesterase and polygalacturonase, which affect the degree of pectin solubilization.[15] The consistency of tomato paste is typically measured using rheological methods, with viscosity expressed in units of centipoise (cP) or poise under controlled shear rates.[16] The characteristic deep red color of tomato paste arises from the carotenoid pigment lycopene, which is concentrated during processing and imparts visual appeal as a quality indicator.[17] Color is quantitatively assessed using the Hunter color scale, where the a/b ratio serves as the tomato color index; ratios greater than 2 indicate high-quality paste with optimal redness and minimal browning.[18] Chemically, tomato paste is acidic with a pH typically ranging from 3.8 to 4.5, which contributes to its microbial stability and preservation without additional acidification in most cases.[19] The soluble solids content, measured on the Brix scale, generally falls between 24% and 36% by weight, reflecting the degree of concentration and directly impacting texture and flavor intensity.[19] Total acidity, expressed as citric acid equivalent, is around 1% to 2%, with citric acid being the predominant organic acid responsible for the tartness.[19] The aroma and flavor profile of tomato paste is defined by volatile organic compounds, including aldehydes like hexanal, which contribute grassy notes, and thiazoles such as 2-isobutylthiazole, responsible for the distinctive "tomato-like" earthy and green character.[20] These compounds are retained to varying degrees during processing, influencing sensory quality.[21]Production
Raw Materials and Varieties
Tomato paste production primarily relies on processing tomatoes, which are specialized cultivars bred for their suitability in mechanical harvesting and concentration processes. Preferred varieties include plum or Roma types, such as the heirloom San Marzano from Italy, valued for its elongated shape and rich flavor, and hybrid options like Roma VF and Plum Regal, which offer disease resistance and uniform ripening.[22][23] These tomatoes typically exhibit high solids content, with fresh fruit containing 5-6% soluble solids, low water content, and a thick pericarp that minimizes seediness and enhances yield during processing.[24] Key commercial cultivars include Heinz 1350, developed for high soluble solids and color, and hybrids such as the UC Davis-bred AB 2 and the Heinz-bred 9780, which dominate fields in major production areas.[25][26] Selection criteria for raw tomatoes emphasize maturity and quality to optimize lycopene development, sugar accumulation, and overall paste consistency. Tomatoes are harvested at the mature green to breaker stage—when fruit shows initial color change—or up to light red, allowing for optimal flavor compounds while enabling efficient mechanical picking.[27] Field-grown in high-yield regions such as California in the United States, Emilia-Romagna in Italy, and Xinjiang in China, these tomatoes benefit from climates that support robust growth and reduce post-harvest losses.[28] Global production for paste utilizes approximately 40.3 million metric tons of processing tomatoes in 2025 (preliminary estimate as of October 2025), with these areas contributing the majority due to their favorable conditions and infrastructure; in 2025, production declined by about 12% from 2024 levels due to reduced yields in China and Spain, partially offset by gains elsewhere.[29] Agricultural factors significantly influence the quality of tomatoes destined for paste, including soil type, climate, and pest management. Hybrids are specifically bred for processing, targeting 6-8% total solids in fresh fruit to improve concentration efficiency and final product viscosity.[30] Well-drained sandy loam soils in Mediterranean-like climates enhance flavor through balanced nutrient uptake, while temperate zones near the 40th parallel minimize heat stress and promote high lycopene levels.[31][28] Pests such as tomato fruitworm, armyworms, and aphids pose risks to yield and quality, necessitating integrated management to prevent contamination and ensure consistent solids content.[32]Manufacturing Process
The manufacturing process of tomato paste begins with the reception and preparation of fresh tomatoes, which are typically varieties suited for processing such as Roma or processing tomatoes.[33] The tomatoes undergo thorough washing to remove dirt, debris, and pesticide residues, followed by sorting and trimming to eliminate defective fruits like those affected by rot or mechanical damage.[33] This initial cleaning ensures the quality of the final product and prevents contamination during subsequent steps.[33] The cleaned tomatoes are then chopped or crushed to release their juice and pulp, preparing them for heat treatment.[34] A critical step is the hot or cold break process, which involves heating the crushed tomatoes to specific temperatures to control enzyme activity and influence the paste's texture, color, and flavor.[3] In the hot break method, the pulp is rapidly heated to approximately 99–100°C, inactivating pectolytic enzymes and preserving pectin, which results in a thicker, more viscous paste suitable for applications requiring stability.[3][33] The cold break process uses lower temperatures around 66–70°C, allowing partial enzyme activity that breaks down pectin, yielding a thinner paste with brighter color and fresher flavor profile.[3][33] An intermediate warm break at about 79°C balances these effects, producing a paste with moderate viscosity and color retention.[35] The choice of break method depends on the desired end product characteristics and is performed in continuous flow systems for efficiency.[3] Following the break treatment, the pulp is strained or sieved using equipment like cyclones, finishers, or pulpers to remove seeds, skins, and fibrous material, producing a smooth tomato serum or juice.[33] This serum is then concentrated by evaporation to achieve the required solids content, typically 24–36% on a salt-free basis as per international standards.[33] In industrial settings, multi-effect vacuum evaporators are employed, operating at reduced pressures and temperatures (around 60–80°C) to gently remove over 80–90% of the water content while minimizing flavor degradation and energy use.[4][33] These systems, often with three or four effects, recycle steam for efficiency, handling large volumes in continuous operation.[4] Traditionally, in regions like Italy, concentration occurs through sun-drying the strained pulp on wooden boards for several days, a labor-intensive method that imparts a unique fermented flavor but is less common in modern production.[36] Quality control measures are integrated throughout to ensure safety and consistency, including pasteurization of the concentrated paste at 85–95°C to eliminate pathogens and extend shelf life.[33] In some formulations, salt or citric acid is added to adjust flavor, acidity, or preservation properties.[33] The paste is then subjected to aseptic filling into sterilized containers like drums or bags at temperatures above 90°C, preventing recontamination and enabling ambient storage without refrigeration.[37][33] Metrics such as Brix (solids content) are measured using refractometers, and mold counts are assessed via the Howard method to verify absence of defects.[33] Industrial production operates on a large scale, with modern factories processing over 100 tons of fresh tomatoes per day in continuous flow lines, enabling high throughput from raw material intake to finished product.[34] The evaporation stage alone accounts for significant energy input, but multi-effect designs reduce overall consumption by reusing vapor, supporting sustainable operations in facilities up to 1,500 tons per day.[34][4]History
Origins and Early Cultivation
The tomato (Solanum lycopersicum), the primary ingredient in tomato paste, originated as a wild plant in the Andes region of western South America, encompassing areas now part of Peru, Ecuador, Bolivia, and Chile.[38] Archaeological and genetic evidence indicates that it spread northward through Central America, reaching Mexico where it was domesticated by indigenous peoples around 500 BCE.[39] This domestication transformed the small, wild cherry-like fruits into larger, more palatable varieties suitable for cultivation.[40] In pre-Columbian Mesoamerica, tomatoes were a dietary staple among indigenous groups such as the Aztecs, who consumed them fresh, cooked, or incorporated into basic preparations that involved reducing them through boiling or grinding.[40] These early uses often featured tomatoes in sauces, including precursors to salsa roja, a simple blend of tomatoes, chilies, and other local ingredients that highlighted their tangy flavor and versatility in daily meals. While there is no archaeological evidence of concentrated forms akin to modern paste, the cooking methods employed by these cultures naturally reduced the fruits' volume and intensified their taste during preparation for stews and condiments.[41] Tomatoes were introduced to Europe by Spanish explorers following Christopher Columbus's voyages after 1492, with seeds likely arriving from Mexico via Spain in the early 16th century.[38] By the 1540s, the plant had reached Italy and Spain, where it was initially cultivated as an ornamental curiosity in aristocratic gardens rather than as a food source.[42] Europeans long viewed tomatoes with suspicion, associating them with the nightshade family and deeming them poisonous—a belief that persisted until the 18th century, delaying their widespread culinary adoption.[43] Early Italian references described the fruit as pomo d'oro (golden apple), reflecting its vibrant color in herbal texts from the Renaissance period.[42]Commercial Development and Traditions
The commercialization of tomato paste emerged in the mid-19th century alongside advancements in canning technology, transitioning it from a seasonal household preserve to an industrial product. In Italy, Francesco Cirio pioneered tomato canning by starting commercial preservation in 1856 in Turin, initially focusing on peeled and preserved tomatoes but soon expanding to concentrated forms that facilitated paste production on a commercial scale.[44] This marked a pivotal shift from labor-intensive sun-drying methods to factory-based evaporation, enabling consistent output and export. In the United States, tomato processing began experimentally in 1847 with basic canning techniques developed by Harrison Woodhull Crosby, though widespread commercial production of paste followed in the early 20th century, building on Henry J. Heinz's 1876 introduction of tomato ketchup and subsequent diversification into concentrates around 1906.[45][46] Industrial mechanization accelerated in the 1900s, particularly in California, where the state's Central Valley climate supported large-scale cultivation. In 1917, Contadina and Salsina Canning established pioneering tomato paste plants in San Jose, producing up to 150,000 cases annually by 1922 and establishing the region as a hub for mechanized evaporation and canning.[47] Post-World War II, production boomed in Europe and the US due to refined canning technologies and rising consumer demand for shelf-stable foods; for instance, Italian firms like CFT Group exported advanced evaporator systems starting in the 1950s, boosting efficiency and output across continents.[48] Despite industrialization, traditional practices endure, especially in Mediterranean regions. In Italy, particularly on Sicilian estates, tomatoes are pulped, salted, and spread thinly on wooden boards or terracotta trays to sun-dry for 4 to 7 days, with the resulting concentrate scraped, shaped into blocks or balls, and stored in jars under layers of olive oil for preservation.[49][50] Comparable methods prevail in Greece, where sun-dried tomato paste—often made from local varieties like those from Santorini—is produced similarly and referred to in traditional contexts as a preserve of "domata" (tomatoes), emphasizing natural evaporation without additives.[51] Tomato paste's global dissemination included early adoption in the Middle East under Ottoman influence, where 1844 cookbooks like Melceü't-Tabbahin featured recipes for tomato-based stews and preserves, integrating the ingredient into regional cuisines by the mid-1800s.[52] In the US, regulatory standardization came with the 1938 Food, Drug, and Cosmetic Act, under which the FDA issued its first food standards in 1939 for tomato products, including paste, mandating minimum natural tomato soluble solids (at least 24 percent) to define quality and prohibit deceptive preservatives.[53][54]Varieties and Regional Differences
Concentration Levels and Types
Tomato paste is categorized by its concentration of natural tomato soluble solids, which is measured using a Brix refractometer to determine the percentage of soluble solids content. In the United States, the Food and Drug Administration (FDA) defines tomato paste as a product containing not less than 24.0 percent tomato soluble solids.[1] Similarly, the Codex Alimentarius standard requires at least 24 percent natural soluble solids for tomato paste, distinguishing it from lower-concentration products like tomato purée (7-24 percent).[55] These minimum thresholds ensure the product's thick consistency and intense flavor, achieved through evaporation processes that reduce water content. Industry classifications often divide tomato paste into single, double, and triple concentrations based on solids levels. Single-strength paste typically ranges from 24-28° Brix, providing a standard viscosity suitable for general use. Double-strength variants fall between 28-36° Brix, offering greater intensity and requiring less volume in recipes due to more extensive concentration. Triple-strength paste reaches 36-42° Brix, resulting in an even denser product often used in specialized formulations where maximum tomato essence is desired.[56][57] Tomato paste is also differentiated by additives and formulations. Plain tomato paste contains only concentrated tomatoes with no additional ingredients, preserving the pure tomato profile. Salted types incorporate 1-2 percent salt to enhance flavor and act as a mild preservative, though maximum salt levels are capped at 2 percent in some specifications. Seasoned variants, found in select markets, include herbs or onions for added taste, catering to ready-to-use culinary applications.[58] Specialized forms address dietary and production preferences. Organic tomato paste must be certified by bodies like the USDA, ensuring cultivation without synthetic pesticides or fertilizers, and compliance with organic farming standards. Low-sodium options omit added salt entirely, appealing to health-conscious consumers while maintaining at least 24 percent solids. Packaging varies between traditional canned formats, which are widely available and often single-strength, and tube-packed versions, typically double-concentrated for convenience and reduced waste, allowing resealing after partial use.[59][60]Cultural and Regional Variations
In Italy, tomato paste is known as concentrato di pomodoro or pasta di pomodoro, a staple in traditional cooking often prepared through sun-drying methods to concentrate flavors naturally. This artisanal process, particularly in regions like Sicily where it is called estratto di pomodoro or strattu, involves spreading strained tomato puree on wooden boards under the sun, sometimes with added salt, to evaporate moisture over several days, resulting in a thick, intense paste without preservatives.[61][62] It plays a central role in dishes such as Neapolitan ragù, where a small amount is sautéed with onions and meat to form the flavorful base of the slow-cooked sauce. In the United States and United Kingdom, the product is typically referred to as "tomato paste" or "tomato concentrate," reflecting its industrial production and canned format for convenience. While many brands contain only tomatoes and salt, some commercial versions incorporate sweeteners like high-fructose corn syrup to balance acidity and extend shelf life, creating a sweeter profile suited to processed foods.[63] In Turkey and regions of the Middle East and North Africa, tomato paste is commonly called salça, prepared by sun-drying tomatoes with salt to preserve and intensify the flavor in a labor-intensive traditional method. This salted version is integral to meze spreads, where it is mixed with olive oil and herbs, or added to stews like yaprak sarma for depth.[64][65] In Greece, sun-dried tomato pastes, known as ntomatopeltés, from regions like Santorini emphasize local cherry tomatoes and are used in vegetable-based dishes.[66] In Latin America, particularly Mexico, tomato paste is used in salsas and moles, often blended with chilies and spices for regional flavors.[67] In Asian cuisines, tomato paste is increasingly adapted by blending it with local spices, though it remains less traditional than fresh tomatoes. In India, it is incorporated into curry bases, such as chicken masala, to provide a concentrated tang when combined with ginger, garlic, and garam masala, simplifying preparation in urban cooking.[68] Chinese dishes, particularly stir-fries like tomato egg, use it to enhance sauce richness without overpowering other elements like soy or sesame.[69] In Korea, while not core to traditional gochujang—a fermented chili paste—modern variants and fusion recipes blend tomato paste with gochujang for added umami in pastas or stews, reflecting growing global influences.[70] These cultural variations highlight a divide between European artisanal productions, which prioritize natural sun-drying and avoid additives to preserve purity, and American industrial methods that may include stabilizers or sweeteners for longer shelf life and mass distribution.[71][72]Culinary Uses
In Sauces and Condiments
Tomato paste forms the concentrated foundation for numerous sauces and condiments, providing intense tomato flavor and viscosity when integrated into recipes. In preparing basic tomato sauce, it is commonly stirred into a soffritto—a sautéed mixture of onions, garlic, carrots, and celery—in olive oil over medium heat, allowing the paste to cook for several minutes before liquids are added. This initial sauté deglazes the pan, incorporates the aromatics, and begins to break down the paste's structure for smoother incorporation.[73][74] A key technique involves sautéing the tomato paste alone in oil or fat over high heat, a method known as pinçage, which caramelizes its natural sugars and promotes Maillard reactions between amino acids and reducing sugars, yielding deeper, savory notes often described as meaty or umami-rich. This step transforms the bright, raw tomato taste into a more rounded profile while mellowing the inherent acidity through evaporation of volatile acids and enzymatic changes during heating. For optimal results, the paste is cooked until it darkens from red to brick-brown, reducing its volume by half and intensifying flavors without burning.[75][76][77] In ketchup production, hot break tomato paste—processed by rapidly heating crushed tomatoes to 85–100°C to preserve pectin and yield a thicker consistency—serves as the primary tomato component, diluted with water to achieve the desired Brix level before blending with vinegar, sugar, salt, and spices like onion and garlic powders. This modern formulation evolved from British adaptations in the 1700s of Asian fermented fish sauces, such as kecap from China or Indonesia, which were recreated using available ingredients like mushrooms or walnuts before tomatoes became dominant in the 19th century.[78][79][80] Tomato paste also features prominently in other condiments, such as U.S.-style barbecue sauce, where it supplies the tangy tomato base combined with molasses, vinegar, and smoked paprika for a thick, clingy coating ideal for grilled meats. In North African harissa, a spicy chili paste, it is blended with roasted red peppers, garlic, cumin, coriander, and caraway to add body and subtle sweetness to the fiery profile. For pizza sauce, the paste's high concentration allows simple dilution—typically one part paste to one part water, adjusted with oregano and salt—to create a quick, spreadable topping that bakes into a flavorful layer without excess moisture. Basic sauces often use a 1:1 to 1:4 paste-to-water ratio depending on desired thickness, with the higher dilution yielding a lighter consistency for versatile use.[81][82][83][84][85]In Soups, Stews, and Main Dishes
Tomato paste serves as a concentrated flavor enhancer in soups, stews, and main dishes, providing umami depth and richness without adding excess liquid that could dilute the dish.[76] Its high solids content allows it to integrate seamlessly during cooking, often caramelized briefly at the start to develop sweeter, more complex notes.[86] In soups, tomato paste is commonly added to classics like minestrone to intensify the tomato base and contribute body to the broth. Typically, 1 to 2 tablespoons per liter of liquid is stirred in early with aromatics, allowing it to meld during simmering without overpowering the vegetables and beans.[87] Similarly, in chilled gazpacho, a small amount—around 1 tablespoon for a standard batch—adds subtle depth to the fresh tomato puree, balancing acidity while maintaining the soup's refreshing profile.[88] For stews and braises, tomato paste is incorporated at the onset to coat proteins and vegetables, fostering umami development over extended cooking times of 2 to 4 hours. In beef stew, for instance, 2 to 4 tablespoons are sautéed with onions and garlic before adding broth, enhancing the savory undertones as the meat tenderizes.[86] Ratatouille benefits similarly, where 1/4 cup is combined with fresh tomatoes and herbs, simmering to create a cohesive, flavorful vegetable medley.[89] In main dishes, tomato paste forms the backbone of layered entrees and hearty one-pots. For lasagna, it enriches the meat sauce by adding intensity to the tomato component, typically 2 tablespoons per pound of ground meat during reduction.[90] Chili con carne relies on it for concentrated tomato notes, with 3 to 4 tablespoons stirred into the spiced beef mixture for robust flavor.[91] Globally, Brazilian feijoada incorporates 2 tablespoons to deepen the black bean and pork stew's savoriness during slow cooking.[92] In Indian tomato-based curries, such as those with chicken or lentils, 1 to 2 tablespoons provide the essential tangy foundation when cooked with onions and spices.[93] When substituting, one tablespoon of tomato paste can substitute for approximately three tablespoons of peeled, chopped, and cooked-down fresh tomatoes, preventing dilution in recipes that demand precise consistency.[94]Nutritional Profile
Composition and Nutrients
Tomato paste is a concentrated tomato product with a reduced water content of less than 75%, typically achieved through evaporation, resulting in a dense consistency and enhanced nutrient density compared to fresh tomatoes. Per 100 grams, it provides approximately 82 kilocalories, primarily derived from carbohydrates. This composition makes it a nutrient-rich ingredient, with macronutrients, micronutrients, and bioactive compounds preserved and intensified during processing. The macronutrient profile of tomato paste includes about 18.9 grams of carbohydrates per 100 grams, predominantly in the form of simple sugars such as glucose and fructose, alongside 4.1 grams of dietary fiber originating from tomato cell walls. It contains 4.3 grams of protein and a minimal 0.5 grams of fat, contributing to its low-fat status while supporting its use in various diets. These values reflect the concentration process, which retains structural components like fiber while reducing overall moisture.[95] Key micronutrients in tomato paste include vitamin C at 21.9–22 mg per 100 grams, vitamin A (primarily as beta-carotene) at around 1,525 IU per 100 grams, and potassium at 1,014 mg per 100 grams. B vitamins, such as niacin, are present at approximately 3.1 mg per 100 grams, along with smaller amounts of other B vitamins like riboflavin and folate. These micronutrients are concentrated from the original tomato fruit, providing significant portions of daily requirements in modest servings.[96] Bioactive compounds in tomato paste are notably abundant due to the concentration effect, with lycopene levels ranging from 10–20 mg per 100 grams—higher than in fresh tomatoes—acting as a potent antioxidant carotenoid. Polyphenols and flavonoids, including quercetin, naringenin, and chlorogenic acid, contribute to its total phenolic content of about 126 mg gallic acid equivalents per 100 grams and flavonoid content of around 64 mg catechin equivalents per 100 grams. These compounds are derived from the tomato's skin, seeds, and pulp, with processing enhancing their extractability.[97][98][99]| Nutrient Category | Key Components per 100 g | Approximate Amount |
|---|---|---|
| Macronutrients | Carbohydrates (sugars: glucose, fructose) | 18.9 g |
| Dietary fiber | 4.1 g | |
| Protein | 4.3 g | |
| Fat | 0.5 g | |
| Micronutrients | Vitamin C | 22 mg |
| Vitamin A (beta-carotene) | 1,525 IU | |
| Potassium | 1,014 mg | |
| Niacin | 3.1 mg | |
| Bioactives | Lycopene | 10–20 mg |
| Total polyphenols | 126 mg GAE | |
| Total flavonoids | 64 mg CE |