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Bacon Explosion

The Bacon Explosion is an smoked dish made by weaving strips of uncooked into a , spreading a layer of seasoned loose mixed with chopped cooked and over it, rolling the combination into a log, coating the exterior with additional barbecue rub, and slow-smoking it until fully cooked, resulting in a spiral cross-section when sliced. The dish was invented in December 2008 by and Chronister, experienced barbecue competitors and members of the Kansas City-based team Burnt Finger BBQ, who developed the recipe in Day's kitchen as a creative experiment using readily available ingredients like and sausage for events. They first documented and shared the step-by-step instructions, including photos, on their BBQ Addicts (bbqaddicts.com), where it was presented as a simple, indulgent -based alternative to traditional smoked meats. Upon posting, the recipe rapidly became an internet sensation, accumulating over 500,000 views and thousands of links within weeks, fueled by social sharing on platforms like and word-of-mouth among enthusiasts. Its viral spread led to features in major publications such as and The Huffington Post, as well as adaptations and commercial products, cementing it as one of the most downloaded and discussed home recipes of the late . The creators later expanded on its success by publishing the cookbook BBQ Makes Everything Better in 2010, which included the original recipe alongside variations.

Overview

Composition and Structure

The Bacon Explosion consists of an outer shell formed by a weave of thick-cut slices, which encases a central core of spiced ground sausage meat. The sausage filling consists of loose mixed or layered with chopped cooked and , typically seasoned with rub; variations may include additional elements such as chopped onions, jalapeños, or shredded cheese to enhance and variety. This layered construction results in a cylindrical log shape, often resembling an in shape, popular for events, with a that "explodes" with bold, flavors upon consumption. Standard preparations yield a dish approximately 10 to 12 inches in length, weighing about 3 to 4 pounds, and sufficient to serve 10 or more people. Visually, the finished product presents as a glossy, -encased roll with a crispy, rendered exterior from the interwoven slices, contrasting a moist and tender interior; when or grilled, it acquires a characteristic smoky aroma and profile.

Culinary Characteristics

The Bacon Explosion delivers an intense savory flavor profile, primarily from the rich combination of and , which melds into a deeply meaty during . This base is often balanced by optional spicy elements, such as charred jalapeños, providing a contrasting , or a sweet glaze that adds caramelized notes and cuts through the saltiness. The high content from the bacon weave and sausage filling further enhances the richness, creating an indulgent, full-bodied experience that emphasizes 's natural succulence without overwhelming subtlety. In terms of texture, the dish showcases striking contrasts: the exterior bacon forms a crunchy, crisp shell after smoking or broiling, while the interior sausage remains tender and moist, retaining juiciness from the low-and-slow cooking process. When sliced, this reveals an appealing pinwheel pattern of layered bacon and sausage, contributing to a satisfying bite that combines the snap of rendered fat with the soft give of spiced meat. Nutritionally, a standard serving (1/10th) of the Bacon Explosion is high in calories, approximately 500 per portion, along with substantial protein (around 25-30 grams) and fats (around 50 grams), underscoring its status as a calorie-dense suited for occasional enjoyment rather than everyday fare. This composition highlights its role as a hearty, fat-forward centerpiece, though portion control is advisable given the concentrated . For optimal serving, the Bacon Explosion is sliced into rounds and paired with complementary sides like for a creamy crunch or to soak up the savory juices, making it a popular choice for parties and game-day spreads where its bold, shareable nature shines.

History

Invention and Creators

The Bacon Explosion was invented by and Aaron Chronister, two Kansas City-area barbecue enthusiasts and members of the competitive Burnt Finger BBQ team. Day and Chronister, who co-run the BBQ Addicts blog, drew on their experience as backyard grillers and competition participants to experiment with bold, meat-heavy dishes. The dish originated in December 2008 in Day's kitchen in Roeland Park, , shortly before as the pair sought a standout creation. Inspired by a message from a friend challenging the idea of weaving —prompting Day to create a mat-like base—the creators combined this technique with stuffing to form a smoked, spiral-shaped roll. This innovation emerged amid a growing cultural fascination with -infused foods in the late 2000s, where 's versatility was celebrated in everything from desserts to cocktails. Their initial motivation stemmed from a desire to develop a novel, crowd-pleasing item for their , which they used to share recipes and attract readers to support their hobby through potential ad . The experiment was partly spurred by a request from BaconToday.com for extreme bacon- ideas, leading them to "clog a few arteries" with an over-the-top creation. The first iteration featured a basic 5-by-5 weave of thick-cut bacon strips as the outer layer, filled with 2 pounds of and scattered bits of fried bacon for added texture, seasoned simply with a rub and sauce—no extras like cheese were included. Day and Chronister refined it through trial smokes in a backyard smoker, adjusting the weave tightness and smoking time to ensure even cooking and optimal flavor absorption, resulting in a high-calorie log estimated at over 5,000 calories total. This prototype was documented in their inaugural blog post on December 23, 2008, dubbing it "the BBQ recipe of all recipes."

Initial Spread and Virality

The Bacon Explosion was introduced to the public via a detailed blog post on BBQ Addicts on December 23, 2008, complete with step-by-step photographs illustrating the weaving of strips, layering of and fillings, and process. This initial publication rapidly circulated through word-of-mouth among enthusiasts on online forums such as The Virtual Weber Bulletin Board and BBQ Brethren, where users discussed and shared the recipe shortly after its release. By Day 2008, the post had already drawn over 27,000 visitors, marking an explosive start to its online presence. In early 2009, the recipe's momentum accelerated on nascent platforms like —where the creators had around 1,200 followers—and , amplifying its reach beyond niche communities. Discovery tools such as propelled it to the site's front page for three days, resulting in approximately 390,000 total views and links from over 16,000 websites by late . Features on food-focused sites further boosted visibility, leading to reports of thousands of home recreations by mid-2009 as amateur cooks experimented with the dish. Several factors contributed to its virality: the visually striking photographs that showcased the dish's indulgent layers, the straightforward assembly appealing to home barbecuers, and its opportune timing just before on February 1, 2009, positioning it as a game-day novelty. The concept's excess—bacon encasing more bacon and sausage—tapped into the emerging "bacon-wrapped everything" , capturing the era's fascination with over-the-top pork innovations. The responded enthusiastically, with users posting their own photos, videos, and slight adaptations on forums and , transforming the Bacon Explosion into a sensation prior to broader cultural adoption. This user-driven sharing established it as a participatory phenomenon, with recreations often incorporating personal twists like added spices while preserving the core structure.

Preparation

Required Ingredients

The traditional Bacon Explosion relies on a simple set of core ingredients centered around pork products, barbecue seasonings, and sauce to create its signature layered, smoked profile. These components form the foundation of the dish as originally conceived by Jason Day and Aaron Chronister of the Burnt Finger BBQ team in 2008. Core Ingredients:
  • 2 pounds thick-cut bacon slices: Used for both the outer weave and frying bits to layer inside the sausage for added texture and flavor.
  • 2 pounds ground Italian sausage (pork preferred, loose and uncased): Provides the primary filling, offering a spiced, meaty base that binds the roll together during smoking.
  • 3 tablespoons barbecue rub (e.g., a mix of 1/4 cup brown sugar, paprika, salt, and spices like garlic powder and black pepper): Applied to season the exterior for a caramelized crust.
  • 3/4 cup barbecue sauce (sweet and smoky variety preferred): Reserved for glazing the interior layer and exterior during cooking to enhance moisture and tang.
Optional Add-Ins for the Base Recipe:
  • 1 cup diced onions: Incorporated into the sausage layer for subtle sweetness and crunch.
  • 1/2 cup diced jalapeños: Added for heat, balancing the richness of the pork.
  • 1 cup shredded cheese (e.g., cheddar or pepper jack): Stuffed inside for a melty contrast to the smoky exterior.
Sourcing recommendations emphasize quality to ensure structural integrity and optimal results: Select high-quality, uncured thick-cut bacon to minimize shrinkage during smoking, and choose loose ground sausage rather than pre-cased links for easier spreading and rolling. Barbecue rubs and sauces can be store-bought or homemade, with commercial options like those from Burnt Finger BBQ providing consistent flavor profiles. The standard recipe yields 10-12 servings, suitable for large gatherings like tailgates or holidays, with scaling possible by halving ingredients for 4-6 servings or doubling for crowds while adjusting cooking time based on roll thickness.

Assembly and Cooking Process

The assembly of a Bacon Explosion begins with creating a bacon weave foundation. Lay out approximately 10 strips of thick-cut side by side on a sheet of or aluminum to form a roughly 5-by-10-inch , then weave additional strips perpendicularly over and under the first layer to create a tight mat that holds together during rolling. This weave, typically using about 1 pound of , provides both structure and flavor encasement. Season the weave lightly with a for added taste. Next, prepare the sausage layer by spreading 1 to 2 pounds of seasoned ground —such as —into an even atop the weave, pressing it to about ½-inch thickness while leaving a 1-inch border around the edges to facilitate rolling. Optionally, incorporate fillings like crumbled cooked (from an additional pound fried until crisp) and a drizzle of over the sausage for internal moisture and flavor. Roll the sausage tightly away from the weave into a log shape, using the to assist in tightening, then carefully roll the mat around the sausage log, ensuring the seam faces down and securing any loose ends with toothpicks to maintain form during cooking. For the primary cooking method using a smoker, preheat the device to 225–250°F with or fruitwood for indirect heat. Place the assembled roll seam-side down on the grates or a perforated and cook uncovered for the first hour to allow penetration and initial rendering of the fat. After the initial hour, brush the exterior with for a , then continue for 1 to 2 additional hours until the internal temperature reaches 165°F, typically totaling 2 to 3 hours depending on the roll's thickness (about 1 hour per inch). If a smoker is unavailable, an alternative oven-baking method can be employed. Preheat the to 300°F, place the roll on a wire over a baking sheet to allow air circulation and drainage, and bake for 1.5 to 2 hours until the internal hits 165°F, finishing with a brief broil (2–3 minutes) under high heat to crisp the exterior if desired. Throughout the process, prioritize by using a inserted into the center of the roll to verify the 165°F doneness, avoiding cross-contamination by not consuming any that has contacted , and allowing the cooked Bacon Explosion to rest for 10–15 minutes tented with before slicing to redistribute juices and prevent dryness.

Recognition and Impact

Media Coverage

The Bacon Explosion garnered substantial early media attention in 2009, shortly after its debut on the creators' blog. The New York Times published an article titled "Take Bacon. Add Sausage. Blog" on January 28, 2009, profiling inventors Jason Day and Aaron Chronister and detailing the recipe's explosive online popularity, which the piece described as a "modestly called... BBQ Sausage Recipe of all Recipes." This coverage extended to the paper's travel section, which included an adapted recipe alongside international reactions to the dish's indulgent excess. The article ranked as the second most-read story on the Times' website for the entire year, amplifying its reach. Additional print and broadcast features followed, including mentions in of the Bacon Explosion as a prime example of online food trends and gigantism in culinary competitions. On television, ABC's aired a segment on January 30, 2009, demonstrating the recipe and positioning it as a novel fusion of and that united food enthusiasts. also highlighted the dish in segments tied to barbecue culture, contributing to its mainstream visibility. The surge in coverage inspired the 2010 release of the creators' , BBQ Makes Everything Better, which devoted a full to the Bacon Explosion and featured other innovations. Publisher interest was intense, with foreign rights secured before the book's launch, reflecting the recipe's global appeal. Ongoing mentions persisted, such as magazine's 2015 recipe adaptation incorporating cheese and jalapeños for a Southern twist. More recently, has revived interest, with Food Network's BBQ USA showcasing a cheddar-jalapeño variation by the creators during its 2023 season premiere at the of . This exposure has sustained the dish's cultural footprint, boosting sales and prompting copycat versions in outlets like and various culinary sites.

Awards and Competitions

The Bacon Explosion gained notable recognition through its creators' competitive endeavors and appearances at culinary events, cementing its place in the community. and Aaron Chronister, as members of the Burnt Finger BBQ team, achieved multiple grand championships and category wins at prestigious competitions, including the World Series of Barbecue, World Championship Barbecue Cooking Contest, and World Food Championships. These successes, spanning events from 2010 onward, highlighted the team's expertise in innovative preparations, with the Bacon Explosion serving as a signature element in their repertoire. The dish itself contributed to formal accolades via the 2010 cookbook BBQ Makes Everything Better by Day and Chronister, which includes the original and was named "Best Barbecue Book in the World" at the Gourmand World Cookbook Awards in . This honor recognized the Bacon Explosion's role in elevating creative techniques beyond traditional methods. In competitive settings, such as the 2009 American Royal Invitational in Kansas City, teams including Burnt Finger BBQ prepared and sampled versions of the dish, emphasizing its appeal in judged categories focused on , , and . Demonstrations by Day and Chronister further showcased the Explosion at , where its assembly and smoking process drew crowds and inspired participants. At informal levels within circles, the recipe earned nods as an innovative standout, often praised for its bold flavors and viral adaptability during the late 2000s scene. No significant competitive setbacks were recorded for the team in relation to the dish, reflecting its reliable popularity. The Explosion's legacy includes annual recreations at events like the Blue Ribbon Festival in , where it has been a recurring feature since at least 2009. For instance, in 2015, student chefs prepared 480 units of the dish for attendees, underscoring its enduring draw in celebratory pork-focused gatherings.

Variations

Common Adaptations

One of the earliest modifications to the Bacon Explosion, reported by users in 2009, involved incorporating a layer of or within the sausage filling for added creaminess and melt-in-your-mouth texture. Size variations quickly became popular; versions, using about 1/2 pound of sausage wrapped in a smaller bacon lattice, serve as bite-sized appetizers for gatherings. Larger party-sized iterations scale up the ingredients by roughly double, yielding 3 to 4 pounds to feed 6 or more people. Flavor enhancements included mixing herbs into the sausage or applying glazes during the final cooking stage. For those without smokers, equipment adaptations like air frying at 375°F for 15 to 20 minutes offered a faster , yielding crisp results with reduced smoking time compared to traditional methods.

Modern Interpretations

In response to rising interest in low-carbohydrate diets following the popularity of eating plans in the early 2020s, adaptations of the Bacon Explosion have incorporated health-conscious modifications to reduce net content. For instance, versions replace traditional high-carb fillers with low-carb s like raw and shredded , while using seasoning and herb blends that avoid added sugars, resulting in approximately 2.7 grams of net carbs per serving. These changes maintain the dish's indulgent profile through high-fat ingredients such as bacon and cheese, aligning with principles that emphasize protein and fats over grains or starches. Global influences have inspired fusions that integrate flavors into the core structure, particularly through substitutions and glazes. A Mexican-style variation employs bulk chorizo layered with , sautéed onions, jalapeños, and over a base, seasoned with spices and topped with , offering a spicy, south-of-the-border twist suitable for or . Such adaptations highlight the recipe's flexibility for cultural experimentation while preserving the bacon-wrapped format. Sustainability considerations have led to versions emphasizing ethically sourced ingredients, such as heritage pork from pasture-raised farms like Otter Creek Heritage Farm in . Recipes utilizing heritage breakfast and maple-smoked bacon from small-scale producers. This approach gained traction amid broader post-2020 trends toward eco-friendly cooking. Recent competitions have further evolved the dish, as seen in a 2023 entry at the World Series of , where competitors stuffed pork with chopped bacon and jalapeños, wrapped in a bacon lattice, and finished with to showcase contemporary creativity in sausage categories. As of 2025, modern interpretations have extended to sandwich formats, such as the Triple Cheese Bacon Explosion Sandwich, incorporating bacon-wrapped sausage elements between bread for portable consumption.

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