British Rail Class 331
The British Rail Class 331 is a class of electric multiple unit (EMU) built by Construcciones y Auxiliar de Ferrocarriles (CAF) in Zaragoza, Spain, based on the manufacturer's Civity platform, comprising 31 three-car units and 12 four-car units for a total of 141 vehicles leased to Northern Trains by Eversholt Rail Group.[1][2] These trains operate on 25 kV AC overhead electrified lines in Northern England, with a maximum speed of 100 mph (161 km/h), and are maintained at Neville Hill and Allerton depots.[1][3] Ordered in 2016 as part of Northern's franchise commitments to modernise its fleet and replace life-expired units such as the Class 319 and Class 321 EMUs, the Class 331 fleet forms part of a larger £500 million investment in 101 new trains from CAF (originally 98), including diesel Class 195 units.[2][4] Construction began in 2017 across CAF's facilities in Spain, with the first unit showcased at the Zaragoza factory in early 2018 and undergoing testing at the Velim test track in the Czech Republic before UK acceptance trials.[2] The trains entered passenger service on 1 July 2019, initially on the Leeds to Doncaster route, with full fleet deployment completed by December 2020.[4][5] In 2025, CAF supported a digital upgrade for the Class 331 fleet to enhance efficiency and reliability.[6] The Class 331 features asynchronous traction motors supplied by TSA, regenerative braking, and inside-frame bogies for improved ride quality, with acceleration up to 1.3 m/s².[1][2] Interior amenities include air conditioning, free Wi-Fi, at-seat power sockets, CCTV, open gangways, dedicated luggage and bicycle storage, and fully accessible design with controlled emission toilet (CET) systems; seating capacities are 184 standard class seats plus 19 tip-up seats in three-car units and 260 standard class seats plus 23 tip-up seats in four-car units.[1] The units are compatible for coupling with similar CAF classes and support Northern's seat reservation system to enhance passenger experience on regional services.[1][4]Development
Background and Ordering
In December 2015, Arriva UK Trains was awarded the Northern rail franchise by the Department for Transport, with commitments to modernize the fleet as part of a broader initiative to improve services across the North of England.[7] This franchise agreement emphasized investments in new rolling stock to align with ongoing electrification projects in the North West and Yorkshire regions, aiming to replace life-expired electric multiple units on electrified lines such as those connecting Manchester, Liverpool, and Leeds.[7] On 22 January 2016, Arriva Rail North announced a £492 million contract with Construcciones y Auxiliar de Ferrocarriles (CAF) for the supply of 43 Class 331 electric multiple units, comprising 31 three-car units (Class 331/0) and 12 four-car units (Class 331/1), forming part of a larger order that included diesel multiple units.[8] The contract, financed by Eversholt Rail Group, specified that the Class 331 trains would be built on CAF's Civity platform, designed for compatibility with the UK's 25 kV AC overhead electrification system to support the franchise's electrification goals.[8] The units are owned by Eversholt Rail Group and leased to the operator, initially Arriva Rail North and subsequently Northern Trains following the franchise's transition to public ownership in 2020.[1] This procurement was integral to fulfilling the Northern franchise's obligations to enhance capacity and reliability on electrified routes, contributing to a total investment exceeding £500 million in new trains for the region.[9]Construction and Testing
The construction of the British Rail Class 331 fleet was undertaken by Construcciones y Auxiliar de Ferrocarriles (CAF) at their primary manufacturing facility in Zaragoza, Spain, spanning from 2017 to 2020, with limited assembly of one unit at the company's Newport plant in Wales.[1][10] The order encompassed 43 units—31 three-car sets (Class 331/0) and 12 four-car sets (Class 331/1)—financed by Eversholt Rail Group for lease to Northern.[5] The first completed three-car unit was unveiled on 31 January 2018 during a visit by Northern representatives at the Zaragoza factory, marking a key milestone in the production process.[2] Production progressed at a rate of several units per month by late 2018, but the overall delivery schedule faced delays from the initial target of December 2018, primarily due to extended testing and certification requirements imposed by the Office of Rail and Road (ORR).[11] These setbacks pushed the full rollout to 2020, with only a handful of units available for commissioning by mid-2019.[12] Testing commenced in the UK in September 2018, following static trials in Spain and dynamic testing at the Velim test track in the Czech Republic, with four Class 331 prototypes based at Northern's Edge Hill depot in Liverpool for initial commissioning.[13] Dynamic testing involved running on the electrified West Coast Main Line, including routes between Warrington and Carnforth, to evaluate performance under operational conditions such as acceleration, braking, and pantograph interaction with overhead lines.[14] Acceptance trials, overseen by the ORR, addressed compliance with safety and interoperability standards, culminating in approval for passenger operations in March 2019. The first regular passenger service operated by a Class 331 unit began on 1 July 2019, initially on regional routes in northern England, following successful completion of all pre-service validations.[15]Design
Body and Structure
The British Rail Class 331 units are constructed with an aluminium body employing a monocoque design, which enhances lightweight efficiency while maintaining structural integrity. This approach, common in modern rolling stock, distributes loads across the entire shell for improved strength-to-weight ratio.[16] The three-car variants measure 71.40 m in overall length and 2.712 m in width, while the four-car variants extend to 94.75 m in length with the same width, allowing for flexible formation in regional services.[17] These units are fitted with Dellner automatic couplers, facilitating multiple working and compatibility with other CAF-built electric multiple units, such as the Class 195, to support operational flexibility on shared routes.[2][14] The body design incorporates aerodynamic profiling optimized for the class's operational profile, contributing to stable performance at the maximum design speed of 100 mph (160 km/h).[1][17] Structural elements comply with European crashworthiness requirements, including EN 15227, ensuring enhanced occupant protection in collision scenarios through energy-absorbing front and rear structures.[18] The Class 331 derives from the CAF Civity platform, adapting proven modular elements for UK electrification standards.[1]Propulsion and Electrical Systems
The British Rail Class 331 electric multiple units are designed for operation under 25 kV 50 Hz AC overhead electrification, drawing power from the overhead catenary via a pantograph on each powered driving motor standard lavatory (DMSL) and driving motor standard (DMS) vehicle.[19][1] This system ensures compatibility with the UK's electrified network, enabling efficient energy transfer to onboard transformers that step down the voltage for traction and auxiliary use.[14] Power is provided by eight TSA TME 52-15-4 asynchronous three-phase AC traction motors, with four motors per powered vehicle in a Bo-Bo configuration—two bogies, each powering two axles.[14] Each motor delivers 220 kW, yielding a total power output of 1,760 kW across the unit, distributed through traction converters supplied by Austrian manufacturer TSA.[2] This setup allows for precise torque control and high efficiency, contributing to the Class 331's maximum speed of 160 km/h and an acceleration rate of 1.3 m/s².[14] The braking system employs the Knorr-Bremse EP2002 electro-pneumatic control with disc brakes on all axles, supplemented by regenerative braking that feeds energy back to the overhead supply during deceleration.[19] This hybrid approach enhances energy recovery while providing reliable stopping power, with wheel slide protection integrated to maintain adhesion under varying conditions.[20] A Train Control and Management System (TCMS) oversees propulsion, braking, and auxiliary functions, offering real-time diagnostics, fault monitoring, and optimization for energy efficiency and operational reliability.[21] The TCMS integrates data from traction and electrical subsystems to support predictive maintenance and seamless performance across the fleet.[22]Passenger Amenities
The Class 331 trains feature an open-plan saloon layout with full-width gangways between carriages, enhancing passenger movement and contributing to a spacious interior feel.[1] Seating is arranged in a 2+2 abreast configuration throughout, with all seats in standard class only and no first-class accommodation.[2] Three-car units provide 184 fixed standard-class seats plus 19 tip-up seats, while four-car units offer 260 fixed standard-class seats plus 23 tip-up seats, allowing flexibility for additional passengers or equipment.[1] Passenger amenities include air conditioning throughout the train, at-seat power sockets positioned between pairs of seats, and free Wi-Fi access.[1][14] Closed-circuit television (CCTV) coverage and a passenger information system (PIS) with digital displays provide security and real-time journey updates.[1] Each unit also includes one controlled emission toilet (CET) and dedicated spaces for luggage and bicycles.[1] Accessibility provisions comply with the Disability Discrimination Act (DDA), featuring dedicated wheelchair spaces, 26 designated priority seats per three-car unit, and audio-visual announcements for inclusive travel information.[3] The units are designed for a 35-year lifespan, with potential extensions through maintenance to operate beyond 2050.[14]Operations
Introduction to Service
The British Rail Class 331 electric multiple units commenced passenger operations with Northern on 1 July 2019, marking the initial deployment of the new CAF Civity fleet on electrified routes. The first units, including 331106 and 331110, entered service between Leeds and Doncaster, providing a modern alternative to older rolling stock on this key commuter corridor.[5][23] In preparation for this rollout, driver and crew training programs began in early 2019, following the units' authorisation for passenger service in February of that year. These programs included dedicated crew training runs, such as those conducted in June 2019 on test routes like Carnforth to Lancaster, ensuring operational readiness ahead of the timetable integration. The Class 331 fleet was introduced to replace aging Class 321 EMUs previously used on similar services and to operate alongside the existing Class 333 units, enhancing capacity on electrified lines in West Yorkshire.[24][25] The introduction proceeded in phases, with additional units joining daily diagrams progressively through 2019 and 2020, culminating in the full entry of all 43 three- and four-car sets by December 2020. This rollout integrated the electric Class 331 units with Northern's new diesel Class 195 multiple units, forming a cohesive modern fleet across both electrified and non-electrified networks. Early operations faced initial teething issues, including electromagnetic compatibility problems and traction software updates, which were addressed to improve reliability.[26][20][27]Routes and Deployment
The British Rail Class 331 electric multiple units are primarily deployed by Northern Trains on electrified commuter and regional routes across West Yorkshire and the North West of England, forming a key part of the operator's fleet for high-frequency services under its franchise agreement.[3] These three-car units handle both peak-hour and off-peak diagrams, providing capacity for busy suburban networks while replacing older diesel and electric stock on lines upgraded for 25 kV AC overhead electrification.[3] As of 2025, all 43 units are in active service, with diagrams optimized for reliability and punctuality on multiple-stop routes.[28] In West Yorkshire, Class 331 units operate core services from Leeds to destinations including Ilkley, Skipton, and Doncaster, supporting connectivity across the Airedale, Wharfedale, and Calder Valley lines.[3] Additional routes include Bradford Forster Square to Ilkley and Skipton, where the units facilitate hourly and half-hourly frequencies during peak times, integrating with the regional metro-style network centered on Leeds.[3] These deployments emphasize short-to-medium distance travel, with units often coupled to form six-car trains for higher-demand periods.[29] In the North West, the Class 331 serves key electrified corridors such as Manchester Airport to Blackpool North and Liverpool Lime Street, operating via the Chat Moss route with journey times benefiting from the units' acceleration capabilities.[3] From Manchester Piccadilly, services extend to Crewe, Alderley Edge, Hazel Grove, and Stoke-on-Trent, covering the Stafford and Wilmslow lines with regular intervals to support airport and inter-urban travel.[3] These routes saw expanded use of four-car Class 331 formations starting in late 2024, increasing capacity on high-volume paths like Liverpool to Blackpool North.[29] Deployment of the Class 331 is closely tied to ongoing electrification initiatives, including the TransPennine Route Upgrade (TRU), which by August 2025 had completed 25% of its electrification works between Manchester, Leeds, and York, paving the way for greater electric fleet utilization on cross-Pennine services.[30] Similarly, the Hope Valley Capacity Scheme, fully completed in March 2024, enhanced track and signaling between Manchester and Sheffield, supporting future electrification that will enable Class 331 operations on this strategic freight and passenger corridor.[31] These upgrades align with Northern's strategy to transition to zero-emission electric traction, with the Class 331 positioned for expanded roles as more lines are wired.[32]Performance Characteristics
The Class 331 units have demonstrated strong reliability since entering service in 2019, with Northern's fleet earning a Silver Spanner award in 2021 for its performance among new rolling stock introductions. This recognition highlights an initial sharp improvement in availability and mileage between defects, contributing to high fleet utilization rates that support consistent service delivery on electrified routes. Post-2020 data indicates the units achieve operational availability exceeding 90% in typical periods, though exact figures vary with maintenance cycles and network demands.[33] Energy efficiency is enhanced by the incorporation of regenerative braking systems, which recover kinetic energy during deceleration and feed it back into the overhead power supply, reducing overall electricity consumption by an estimated 10-20% in urban and stop-start operations compared to non-regenerative equivalents. This feature, standard in the CAF Civity platform, aligns with broader sustainability goals for Northern's electrification program, minimizing energy waste on frequent services.[17][1] A notable safety incident occurred in April 2021 when yaw damper mounting bracket failures were identified on several Class 331 units during routine maintenance at Newton Heath depot, prompting the temporary withdrawal of affected trains from service. Inspections revealed cracks on 22 affected units, attributed to potential weaknesses in the T-slot design under operational stresses, which posed a risk of derailment or injury if unaddressed at higher speeds. No injuries or service disruptions resulted from the issue, and Northern collaborated with CAF to implement repairs and enhanced monitoring protocols, restoring full fleet operations without recurrence.[34] Maintenance for the Class 331 fleet is primarily handled at Northern's Neville Hill and Allerton depots, with scheduled intervals following standard EMU protocols of 4-6 weeks for light inspections and 12-18 months for heavier overhauls, ensuring compliance with safety standards. These allocations facilitate efficient turnaround, with Neville Hill serving as the primary hub for the majority of the 31 three-car and 12 four-car units. As of November 2025, the entire fleet of 43 units continues in active service without significant disruptions.[1]Fleet Details
Unit Composition
The British Rail Class 331 fleet consists of two variants: the 331/0 three-car units and the 331/1 four-car units. The 331/0 subclass comprises 31 units, each formed of a Driving Motor Standard Lavatory (DMSL) at one end, a Pantograph Transformer Standard (PTS) in the middle, and another DMSL at the opposite end, providing a total of 184 standard class seats plus 19 tip-up seats.[1] These units are numbered 331001 to 331031. The 331/1 subclass includes 12 units in a four-car configuration, consisting of DMSL + PTS + TS + DMS, with 260 standard class seats plus 23 tip-up seats in total.[1] Numbered 331101 to 331112, these longer units offer increased capacity for busier routes. In the three-car units, all cars are equipped for traction, with the pantograph and main transformer positioned on the central PTS car. In four-car units, the pantograph and main transformer are on the PTS (second car), while the TS (third car) is an unpowered trailer; the DMSL cars have traction equipment.[14][2] This arrangement ensures distributed power and efficient overhead line collection. Diagrams of these car layouts typically depict the DMSL cars with driving cabs and traction motors, the PTS with electrical equipment including the pantograph, and the TS (in four-car units) as an unpowered intermediate vehicle.[14] As built, the total fleet numbers 43 units (141 vehicles), and as of November 2025, there have been no permanent withdrawals, maintaining the original composition in service with Northern Trains.[1]| Variant | Units Built | Formation | Numbering | Seating Capacity |
|---|---|---|---|---|
| 331/0 (3-car) | 31 | DMSL + PTS + DMS | 331001–331031 | 184 standard + 19 tip-up |
| 331/1 (4-car) | 12 | DMSL + PTS + TS + DMS | 331101–331112 | 260 standard + 23 tip-up |