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Ceneri Base Tunnel

The Ceneri Base Tunnel is a 15.4-kilometer railway base tunnel in the canton of , passing beneath Monte Ceneri to connect the northern portal at Camorino near with the southern portal at Vezia near . It forms a critical component of the New Rail Link through the () project, specifically completing the flat Gotthard axis by providing a high-speed, gradient-minimized route for both passenger and freight trains traveling between northern and . As Switzerland's third-largest base tunnel—following the (57 km) and (34.6 km)—the Ceneri structure consists of two parallel single-track tubes spaced 40 meters apart, linked by cross-passages every 325 meters for safety and maintenance access. Designed for operational speeds of up to 250 km/h, it reaches a maximum elevation of 550 meters above and features a longitudinal of no more than 12.5‰ (1.25%), enabling efficient travel without the steep inclines of the previous route. The total tunnel system, including access tunnels and caverns, extends approximately 39.8 kilometers, with a ventilation and logistics center located at Sigirino. Construction of the tunnel began on June 2, 2006, following geological surveys initiated in 1992, and involved a of around 1,000 people at peak. Predominantly built using conventional drill-and-blast methods (covering 37.49 km), supplemented by tunnel boring machines for softer ground sections, the project achieved breakthroughs in the west tube and east tube in March 2015, with the final connection in January 2016—completing 99.7% of excavation by late 2015. The project cost CHF 3.6 billion (including interest and ). Officially opened on September 4, 2020, by Swiss Federal Council President , the tunnel entered full commercial operation in December 2020, shortening the Zurich-to-Milan journey by about 30 kilometers and reducing overall travel time to around three hours. This advancement supports Switzerland's goal of modal shift from road to rail, enhancing cross-Alpine freight capacity to 40 million tonnes annually while improving regional connectivity within , including faster links between , , and .

Overview and Location

Route Description

The Ceneri Base Tunnel forms a key segment of the project, traversing the southern in the canton of . It connects the north portal at Camorino, near , to the south portal at Vezia, near , both situated in the region. The tunnel runs beneath Monte Ceneri at base level, bypassing traditional high-altitude passes to maintain a low-gradient alignment. The alignment consists of two parallel single-track tubes separated by 40 meters, with cross-passages linking them at intervals of 325 meters for safety and maintenance access. The east tube measures 15.45 in length, while the west tube is 15.28 , resulting in a total main tunnel system length of approximately 15.4 ; including cross-passages and auxiliary structures, the overall network extends to 39.78 . Geologically, the route primarily encounters hard rock terrain, including , Swiss sediments, and Ceneri orthogneiss formations with unconfined compressive strengths ranging from 30 to 130 , though some sections involve fault zones and softer ground requiring varied excavation approaches. The tunnel axis is positioned at coordinates 46°07′09″N 8°59′27″E.

Strategic Importance

The Ceneri Base Tunnel forms a critical component of Switzerland's (NRLA), serving as the southern feeder to the and completing a flat north-south rail axis across the . By bypassing the steep gradients of the Ceneri mountain, which previously constrained rail operations, the tunnel enables efficient, high-speed connectivity between and , enhancing Switzerland's position as a key transit hub. This infrastructure shift supports the NRLA's overarching goal of modernizing trans-Alpine rail routes to accommodate growing passenger and freight demands. The tunnel significantly reduces travel times along key corridors, transforming regional and long-distance mobility. For instance, the journey from to is shortened from 50 minutes to approximately 30 minutes, eliminating the need for intermediate stops and allowing direct services. Similarly, the to route is cut by up to 45 minutes, from approximately 2 hours 40 minutes to 2 hours, fostering closer economic ties within and beyond. These improvements are achieved through a optimized for , with trains reaching speeds of up to 250 km/h and freight trains maintaining a minimum of 100 km/h. In terms of capacity, the Ceneri Base Tunnel is engineered to handle over 300 trains daily, combining 170 freight and 180 passenger services, which bolsters the NRLA's ability to shift more traffic from roads to rails. Its integration with complementary upgrades, such as the Camorino Node—a multi-track at the northern portal facilitating seamless connections—and the Luino link along , further strengthens cross-border interoperability with . This networked approach ensures the tunnel not only alleviates bottlenecks but also promotes across the Alpine region.

History

Planning and Approval

The Ceneri Base Tunnel was first proposed and approved as an integral part of the in a national referendum on 27 1992, which passed with 64% voter support, aimed at enhancing rail connectivity across the by providing a flat trajectory for freight and passenger services between northern and southern Europe. The project sought to address capacity constraints and steep gradients in the existing Gotthard route, facilitating faster and more efficient transport. In July 2001, the Swiss Federal Council approved the tunnel's detailed planning, marking a key step toward integrating it into the broader framework. Parliamentary approval for the Ceneri Base Tunnel followed in late 2003, when both chambers of the Swiss Parliament endorsed the necessary funding and route, with the Council of States approving on 17 December 2003. This approval reflected widespread recognition of the tunnel's role in promoting sustainable mobility and reducing road congestion in the . Funding for the project, estimated at CHF 2.5 billion in total costs, was secured through federal loans and budget allocations under the financing model. Initial funds were released in 2005, contingent on compliance with Switzerland's debt brake , which limits structural deficits to ensure fiscal sustainability during large-scale infrastructure investments. This mechanism ensured that the project's financing aligned with national economic priorities, with contributions from the federal budget supporting preparatory works. To evaluate geological conditions, an exploratory phase ran from 1999 to 2003, involving the excavation of a 3.1 km access tunnel near Sigirino to collect data on rock formations, fault zones, and pressures at the base tunnel level. This investigation confirmed the feasibility of the route through varied Alpine geology, including and , and informed subsequent design adjustments to mitigate risks like water ingress and instability. Contract awards commenced with an initial CHF 85 million agreement in April 2007 to the Consorzio Monte Ceneri for underground exploration and access works at Sigirino. The main construction contract, valued at CHF 987 million, was awarded in 2009 to the Consorzio Condotte Cossi consortium following competitive tendering, covering the core twin-bore tunneling between Camorino and Vezia. These awards faced legal challenges from unsuccessful bidders, leading to delays in mobilization. Key challenges during planning included protracted legal disputes over contract allocations, particularly regarding compliance with public procurement rules. These were resolved by the Swiss Federal Supreme Court in September 2014, which upheld the awards and cleared the path for uninterrupted progress, avoiding further postponements to the overall timeline.

Construction Timeline

The of the Ceneri Base Tunnel, overseen by AlpTransit Gotthard AG, began officially on 2 June 2006 with the laying of the at the north in Camorino near , following federal funding approval in 2005. preparation, including the development of access infrastructure and exploratory works, occurred primarily from 2006 to 2007, with initial blasting for the 2.1 km access at the Sigirino commencing on 11 September 2007. These early phases addressed logistical challenges in the mountainous terrain and ensured connectivity for material transport via conveyor systems. Main tunneling operations advanced from multiple points, with the primary contract for the core 11.5 km single-track drives from Sigirino awarded on 11 June 2009. Blasting for the main tunnels started on 10 March 2010 at Sigirino, followed by initiation at the south portal in Vezia on 12 April 2010, and at the north portal in Vigana shortly thereafter. The excavation relied predominantly on conventional drill-and-blast techniques suited to the hard and rock, supplemented by a for the Sigirino access to accelerate preliminary work. Progress involved coordinated drives from three sites, removing over 3.5 million cubic meters of rock while maintaining safety through parallel single-track bores separated by 40 meters. Key breakthroughs marked the culmination of the tunneling phase: the east tube connected Sigirino to Vezia on 30 March 2015, followed by the west tube's final holing-through near Camorino on 21 January 2016, achieving near-exact alignment with deviations under 10 cm. The main tunneling efforts, spanning 2008 to 2016, were punctuated by contract awards and adaptations to geological variability, employing up to 500 workers at peak across seven lots. Legal disputes over tender awards, particularly for railway infrastructure contracts, emerged in and briefly threatened delays, but were resolved through Swiss Supreme Court rulings by 2016, allowing adherence to the revised schedule. Structural completion followed in February 2017, when the final concrete lining block was installed, finalizing the tunnel shell across the 15.4 km length. Fitting-out phases then dominated from 2017 to 2020, encompassing installation of the track, , and safety systems under subsequent contracts. A notable occurred on 30 May 2018, with the laying of the last track segments, transitioning the project toward operational testing while integrating with the broader New Rail Link through the network.

Design and Engineering

Tunnel Specifications

The Ceneri Base Tunnel comprises two parallel single-track tubes separated by approximately 40 meters, each featuring an internal diameter of 8.83 meters to accommodate standard rail infrastructure. The alignment maintains a maximum gradient of 1.25% (12.5‰) to support efficient transit, with the tunnel designed for a technical maximum speed of 250 km/h, an authorized operational speed of up to 230 km/h, and standard passenger service speeds of 200 km/h. Electrification is provided via a 15 kV 16.7 Hz AC overhead contact system, complemented by the (ETCS) Level 2 for automated train protection and signaling. Key safety provisions include cross-passages linking the tubes at intervals of 325 meters for evacuation and , integrated stations, and a fleet of dedicated rescue trains equipped for rapid incident response within the tunnel. Monitoring and control operations are managed from a dedicated center at Sigirino, overseeing , , and overall system integrity. Excavation efforts removed a total volume of approximately 3.5 million cubic meters of material, predominantly from formations with inclusions of amphibolites and other metamorphic rocks.

Construction Methods

The construction of the Ceneri Base Tunnel primarily employed conventional drill-and-blast (D&B) methods for approximately 90% of its length, necessitated by the variable comprising , amphibolites, paragneiss, and orthogneiss formations that required flexible adaptation to changing conditions. This approach allowed for precise control in areas with fault zones and overburdens up to 850 meters, where the main twin-tube and cross-passages—spaced every 325 meters—were excavated sequentially from central access points like the Sigirino . boring machines (TBMs) were utilized for the remaining straight sections and the 2.3-kilometer access , particularly where stable permitted higher advance rates; a gripper TBM with a 9.7-meter cutterhead achieved average daily advances of 18.5 meters in the adit, demonstrating efficiency in uniform ground. Support systems varied by rock class, with ten categories (SPV 1 to SPV 10) defining measures from systematic rock bolts and fiber-reinforced in stable zones to steel arches and additional in weaker, squeezing areas. In total, over 149,500 meters of R32 and R38 self-drilling rock bolts were installed across excavation sections to provide immediate stabilization, complemented by layers up to 40 centimeters thick for invert slabs and crowns. These systems ensured integrity under high pressures, with temporary supports like ring beams deployed as needed before permanent lining. Ventilation during excavation relied on axial fans within platforms integrated into mobile mechanized units, facilitating fresh air supply to faces up to several kilometers distant via flexible ducts, while logistics for spoil removal utilized continuous belt conveyor systems extending through the Sigirino access adit to surface stockpiles. Excavated muck was crushed on-site by mobile jaw crushers and transported at rates supporting daily D&B cycles of 2-3 meters advance, minimizing downtime and environmental impact by routing all material underground initially. Vertical shafts, including those at Sigirino, served dual purposes for ventilation and emergency access, enhancing safety in the deep Alpine setting. The fitting-out phase, commencing after main excavation breakthroughs, involved installing concrete slab tracks using a low-vibration system designed for 250 km/h speeds, 15 kV 16.7 Hz AC overhead electrification via a rigid conductor rail system, and advanced signaling infrastructure including the European Train Control System (ETCS) Level 2. Electrical and mechanical systems, such as ventilation and drainage, were integrated concurrently to prepare for operational testing, with contracts awarded for comprehensive outfitting to ensure seamless integration with the broader New Rail Link through the Alps network. Key challenges included managing water ingress from fractured gneiss zones, where inflows were systematically drained via gallery systems and fed into main collection drains discharging at portals, preventing hydrostatic pressures from compromising stability. Seismic risks in the Alpine rock were addressed through geotechnical monitoring and flexible support designs, incorporating yielding elements in to accommodate potential ground movements without structural failure, though the region's moderate posed lower threats compared to deeper tunnels.

Opening and Operation

Inauguration

The pre-operational testing phase for the Ceneri Base Tunnel began in earnest in early 2020, following agreements on final commissioning measures reached in December 2019. Trial runs commenced on , 2020, after the installation of the overhead lines and railway , with initial tests focusing on system interoperability and safety validations. These included dynamic running tests at speeds up to 275 km/h using vehicles such as the , conducted by specialists to verify track stability, signaling, and emergency protocols. A temporary halt occurred in April 2020 due to restrictions, which made maintaining during onboard testing unfeasible, but operations resumed on April 22, 2020, ensuring the project remained largely on schedule despite these minor postponements. Integration testing emphasized coordination with the broader New Railway Link through the Alps (NRLA), particularly the adjacent , to ensure seamless freight and future passenger flows across the Alpine corridor. This involved validating the interplay of control systems, ETCS Level 2 signaling, and cross-passage safety features over extended routes, culminating in a rescue test in October 2020. Following structural completion in February 2017, these trials confirmed the tunnel's readiness for operational handover. The official inauguration took place on September 4, 2020, at the north portal in Camorino, , where Swiss President cut the ceremonial ribbon in the presence of federal councillors and regional officials. The event featured traditional elements such as performances, highlighting the tunnel's completion of the flat trajectory from to . Shortly after the ceremony, the first traversed the 15.4 km tunnel, symbolizing its immediate integration into the European rail network. Public celebrations were subdued due to ongoing measures, focusing on the milestone's significance for transalpine connectivity rather than large gatherings.

Current Operations

Routine service through the Ceneri Base Tunnel commenced on December 13, 2020, for both freight and passenger trains, marking the full integration of the tunnel into the Swiss rail network as part of the (NRLA). The tunnel's capacity supports up to 80 freight trains and 50 passenger trains per day (one way), enabling efficient north-south connectivity across the , with the flat alignment allowing longer and heavier loads compared to pre-existing routes. As of 2023, actual usage includes approximately 120 freight trains per day on average for the broader axis, with passenger services operating at up to 250 km/h. Maintenance protocols for the Ceneri Base Tunnel are managed by (SBB), incorporating specialized strategies for track inspection and renewal tailored to the demands of base tunnel environments. Regular inspections occur via the dedicated access point at Sigirino, ensuring structural integrity, while ventilation systems are actively controlled to maintain air quality and safety during operations. SBB employs dedicated maintenance vehicles for upkeep in the tunnel, supporting ongoing reliability. The tunnel's initial capacity supports up to 80 freight trains and 50 passenger trains per day, with provisions for expansion to meet growing demand through optimized scheduling and enhancements. Real-time monitoring is facilitated by the operations center at Sigirino, which oversees ventilation, logistical activities, and integration with the (ETCS) Level 2 for automated safety enforcement, including speed supervision and collision prevention. This system ensures continuous surveillance of train movements and tunnel conditions, contributing to the high safety standards of operations. As of 2025, no major post-opening enhancements to frequencies have been implemented, though SBB continues to refine approaches to sustain long-term amid increasing transalpine traffic.

Impact and Significance

Economic and Transport Benefits

The Ceneri Base Tunnel significantly enhances transport efficiency across the by providing a flat route that allows for heavier freight trains of up to 2,000 tonnes to operate at consistent speeds without assistance, thereby cutting transit times and increasing overall capacity from previous limits of 140-180 trains per day to around 260 freight trains daily. This upgrade facilitates a modal shift, reducing reliance on road for heavy goods and promoting more sustainable through rail. Economically, the tunnel boosts connectivity in the region, shortening journey times between key cities like and by about 15 minutes and making the local rail network more attractive for both passengers and freight, which supports growth and operations. As part of the broader New Rail Link through the Alps () project, with a total investment of approximately CHF 22.8 billion, the Ceneri tunnel contributes to an estimated annual of EUR 4.6 billion and sustains around 44,000 jobs through enhanced trade and infrastructure development. The shorter, flatter routes enabled by the tunnel improve travel efficiency by reducing energy consumption per ton-kilometer for freight, while fostering regional development through stronger cross-border links, particularly via the upgraded Luino connection along to , which promotes increased trade between and .

Environmental and Social Effects

The Ceneri Base Tunnel contributes to environmental sustainability by enabling a modal shift from road to across the , thereby reducing emissions. As part of the New Rail Link through the Alps (NRLA) project, the tunnel was projected to decrease annual truck crossings from 900,000 to 650,000, resulting in a daily CO2 reduction of approximately 900 tonnes. However, as of 2024, actual transalpine truck traffic reached approximately 960,000 vehicles annually, surpassing the target, partly due to the discontinuation of RoLa piggyback services in 2025. This shift supports Switzerland's goals for lower in the transport sector. Additionally, the base tunnel design minimizes surface disruption, avoiding extensive land alteration and preserving natural landscapes above ground. During construction, the project generated temporary environmental impacts, including noise, dust, and vibrations from drill-and-blast excavation methods. These were mitigated through advanced ventilation systems that effectively removed smoke, gases, and dust from work areas. Water management addressed minor inflows due to the rock mass's low permeability, with tunnel wastewater treated to comply with stringent standards before partial or discharge. Spoil from excavation, totaling millions of cubic meters, was directed to designated disposal sites, with systematic of suitable material to limit landfill use, transport distances, and associated CO2 emissions from hauling. On the social front, the tunnel enhances in the canton of by alleviating road congestion on routes and fostering greater connectivity between northern and southern regions, which were previously divided geographically and socially. Construction activities created thousands of jobs, contributing to local economic and intercultural prospects through in , , and support roles. Safety features integrated into the tunnel, such as cross-passages every 325 meters connecting the two tubes and dedicated rescue trains equipped for emergencies, significantly lower risks compared to exposed surface rail or road travel. These systems enable rapid evacuation and response, prioritizing occupant protection in a high-traffic corridor. In the long term, the underground alignment supports preservation by routing infrastructure beneath sensitive ecosystems, maintaining flora and fauna habitats without surface fragmentation. Ongoing ensures adherence to ecological standards and supports efforts.

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