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ICE S

The ICE S (InterCity Express S), also known as the high-speed measurement train, is a specialized experimental and test vehicle operated by DB Systemtechnik, a subsidiary of Deutsche Bahn, Germany's national railway company.^[1] Designed for high-speed trials, infrastructure evaluation, and technological testing, it features extensive instrumentation to measure parameters such as acoustics, aerodynamics, vehicle dynamics, and track geometry during runs on the country's high-speed rail network.^[2] The "S" designation stands for Schnellfahrt, the German term for high-speed run, reflecting its role in pushing the limits of rail performance beyond standard operational speeds of up to 300 km/h.^[3] Originally developed in the late 1990s as part of the class 410.1 series, the ICE S was built to test key components for the ICE 3 high-speed train, including traction systems and innovative bogies sourced from international partners like Japan.^[4] By around 2000, it transitioned into a dedicated measurement train (Messzug), equipped with advanced sensors, four measurement wheelsets, overhead line monitoring via cameras and lasers, and data collection systems for pantograph performance.^[5] This reconfiguration allowed it to inspect existing infrastructure, validate new high-speed lines, and support ongoing developments in rail technology, such as energy-efficient designs and autonomous driving prototypes.^[6] In recent years, the ICE S has achieved notable milestones, including a national speed record of 405.0 km/h on June 28, 2025, during trials on the Erfurt–Leipzig/Halle high-speed line (VDE 8.2), in collaboration with Siemens Mobility.^[7] This run, part of the Velaro Novo platform testing—which offers up to 30% lower energy consumption and 10% more seating capacity—provided critical data for infrastructure upgrades and future train optimizations.^[1] Earlier feats include reaching 393 km/h on the Hannover–Berlin route, demonstrating the train's enduring capability for extreme performance evaluations.^[8] As of 2025, the ICE S continues active service.^[2]

History

Development and construction

The ICE S was developed in the mid-1990s by Deutsche Bahn as a successor to the 1990 InterCityExperimental (ICE V) prototype, which was retired in 1996 to facilitate the transition to production high-speed trains.^[9] This initiative addressed the need for an advanced testing platform capable of evaluating high-speed technologies beyond the capabilities of standard ICE models, particularly for upcoming generations like the ICE 3.^[4] The project incorporated powerheads sourced from the ICE 2 production series, which were modified for experimental use, alongside newly constructed intermediate carriages to create a modular test configuration.^[4] Originally assembled as a five-carriage setup featuring two powered end cars and three intermediate cars, the design allowed for flexibility in testing distributed power systems and other innovations.^[4] Construction involved collaboration among key manufacturers, with Siemens responsible for electronics and traction systems, DWA handling car body fabrication, and AEG along with Adtranz supplying additional components.^[4] Delivered in 1996, the ICE S measured 120.32 meters in length and weighed 325 tonnes in its initial configuration, providing a robust platform for infrastructure and component validation.^[4]

Initial testing and ICE 3 integration

The ICE S test train was first deployed in the mid-1990s to evaluate prototype elements for the ICE 3 train family, serving as a key platform for validating high-speed technologies during the development phase.^[4] Built on components from the earlier ICE 2 series, it incorporated ICE 3-derived features such as advanced traction motors and control systems to simulate production configurations and ensure compatibility with future operations.^[10] These integrations allowed for early assessment of distributed power systems, which became a hallmark of the ICE 3 design.^[10] Operational trials were conducted on existing German rail lines, emphasizing acceleration, braking performance, and stability at speeds reaching up to 300 km/h, which helped identify refinements needed for the ICE 3's operational envelope.^[4] These tests were crucial for demonstrating the feasibility of the ICE 3's multi-system capabilities for international routes. Following the completion of initial ICE 3 validation around 2000, the ICE S was reconfigured as a dedicated measurement train (Messzug), with advanced sensors, four measurement wheelsets, overhead line monitoring via cameras and lasers, and data collection systems for pantograph performance added while maintaining its powered end cars for versatile testing.^[5]^[6] By the late 1990s, the ICE S had contributed to the successful certification of the ICE 3 series, paving the way for series production and entry into service in 2000.^[10] This phase marked a pivotal shift from prototype validation to broader infrastructure testing roles for the ICE S.

High-speed record achievements

The ICE S serves primarily as a dedicated "Schnellfahrt" (high-speed run) vehicle, designed to conduct experimental tests that push the boundaries of rail infrastructure and technology limits on German tracks.^[4] Early testing included a speed of 311 km/h achieved in November 1997 on the Göttingen–Hannover line.^[4] On 13 July 2001, the ICE S achieved a speed of 393 km/h on the Hanover–Berlin high-speed railway between Oebisfelde and Berlin, establishing the fastest recorded speed on German rails since the 1988 ICE experimental run.^[4] This milestone was attained during a specialized test of advanced bogies developed in collaboration with Japan Railways Group, configured to evaluate aerodynamic performance and track loading under extreme conditions.^[4] Subsequent controlled tests in the early 2000s saw the ICE S approach speeds near 400 km/h, providing critical data on vehicle dynamics and infrastructure resilience that informed safety standards for emerging high-speed corridors. On June 28, 2025, the ICE S set a new national speed record of 405.0 km/h during trials on the Erfurt–Leipzig/Halle high-speed line (VDE 8.2), in collaboration with Siemens Mobility as part of Velaro Novo platform testing.^[1]^[7] The ICE S remains exclusively an experimental platform, with no role in passenger operations, focusing instead on validating high-speed capabilities for future rail advancements.^[4]

Technical specifications

Configuration and builders

The ICE S employs a current configuration of Bo′Bo′ + 2′2′ + Bo′Bo′, featuring two powerheads derived from the ICE 2 series and two intermediate cars adapted for testing purposes. This setup replaced the original five-car arrangement of Bo′Bo′ + Bo′Bo′ + 2′2′ + Bo′Bo′ + Bo′Bo′ (two powerheads and three intermediates), reduced to four cars in 1999 to enhance modularity and testing capabilities while retaining experimental elements from the earlier ICE V prototype.^[11] The train's total length measures 93.92 meters, designed to balance operational flexibility with track inspection requirements. Construction involved a consortium of manufacturers, with Siemens responsible for traction and control systems, DWA handling car body fabrication, AEG supplying electrical components, and Adtranz managing assembly integration.^[12] The car bodies utilize lightweight aluminum construction to reduce mass, complemented by aerodynamic shaping that includes streamlined nose sections and smooth side profiles for improved high-speed stability.^[13] The ICE S operates on the standard German gauge of 1,435 mm, with axle loads distributed to ensure compatibility with existing high-speed infrastructure without excessive track stress.^[13] This evolution from the ICE V emphasized greater modularity, allowing easier reconfiguration for diverse testing scenarios while building on proven experimental designs.

Power system and performance

The ICE S test train features a distributed traction power system delivering a total output of 13,600 kW, comprising two powerheads each rated at 4,800 kW and 4,000 kW from motor bogies in the two intermediate coaches (2,000 kW each).^[14] This configuration enables rapid acceleration, with rates tested up to 0.5 m/s², supporting the train's role in high-speed infrastructure validation.^[14] The propulsion system relies on asynchronous three-phase AC motors, each rated at 500 kW in the powered bogies, powered by a 15 kV 16.7 Hz AC overhead line supply standard for German high-speed networks.^[14]^[15] Siemens-provided advanced power electronics, including IGBT-based inverters, optimize energy conversion and minimize losses during high-speed operations, enhancing overall efficiency for extended test runs.^[16] Operational performance is approved at a maximum speed of 280 km/h, while the design limit extends to 330 km/h for testing, with capability up to 440 km/h with specific upgrades for record attempts, as demonstrated in infrastructure validation trials exceeding 400 km/h.^[17]^[18]^[1] The braking system integrates regenerative braking, which feeds energy back to the overhead line, with rheostatic braking for dissipation during high-speed deceleration, achieving rates up to 1.4 m/s² at velocities over 350 km/h while maintaining aerodynamic and track stability.^[14]^[14]

Operations

Testing and approval roles

The ICE S, operated by DB Systemtechnik, functions as the primary test vehicle for validating new high-speed rail infrastructure by conducting initial runs at full design speeds on newly constructed or upgraded lines, including the Hannover–Berlin and Cologne–Rhine/Main routes.^[18] This role ensures that tracks, overhead lines, and associated systems can safely support operational high-speed services before passenger trains are introduced.^[18] As part of approval processes aligned with Technical Specifications for Interoperability (TSI), the ICE S performs dynamic tests to assess track geometry using integrated measurement systems, catenary contact forces for overhead line stability, and signaling integration with systems such as PZB, LZB 80E, and ETCS Level 2.3.0.d.^[18] These tests measure parameters like wheel-rail forces and bogie accelerations to verify compliance with standards such as EN 13848 for track geometry and EN 14363 for vehicle-track interaction.^[19] Additionally, the train evaluates wheel-rail interaction and noise/vibration levels at speeds exceeding 300 km/h through specialized instrumentation, providing data critical for infrastructure certification.^[18] On operational high-speed routes, the ICE S conducts comprehensive line condition checks several times annually, with track geometry inspections required every three months (± one month) for lines supporting speeds over 230 km/h, in accordance with Deutsche Bahn regulations Ril 821.2001.^[19] Vehicle reaction measurements, focusing on running safety and ride quality, occur twice yearly (February/March and August/September, ± two months) per Ril 821.2002.^[19] The ICE S collaborates closely with Deutsche Bahn's infrastructure division (DB Netz AG) and European railway networks to facilitate certification, sharing measurement data from instrumented wheelsets, pantograph sensors, and onboard diagnostics to approve routes for service.^[18] For instance, in the 2000s, it performed approval runs on the Nuremberg–Munich high-speed line to confirm track and catenary performance at design speeds.^[18]

Maintenance and line checks

Following the completion of its initial high-speed testing role in support of ICE 3 development, the ICE S was repurposed as a dedicated measurement train for ongoing rail infrastructure diagnostics. Converted from prototype ICE cars into a configuration featuring unpowered intermediate coaches equipped with specialized sensors, it has served as a key asset for Deutsche Bahn's track monitoring efforts. This adaptation, operational in its current form since 2013, emphasizes non-passenger utility focused on data-driven maintenance.^[19] The ICE S, also designated as the HGV-Referenzfahrzeug (high-speed reference vehicle), operates with two unpowered measuring coaches and two power heads, allowing it to run at speeds up to 280 km/h during inspections. These intermediate cars house instrumented wheelsets, inertial measurement systems, lasers, and cameras for comprehensive track diagnostics, enabling the detection of alignment irregularities, wear patterns, and structural integrity issues. Onboard systems collect real-time data on critical parameters, including superelevation (cant) for curve stability, uncompensated accelerations indicating ballast degradation (with exceedances of 4-5% signaling potential problems on ballasted tracks), and overhead wire sag through dedicated catenary monitoring technology. This setup supports the integration of vehicle reaction measurements—assessing dynamic forces on the train—with traditional track geometry assessments, providing a holistic view of line conditions.^[19]^[20] In routine operations, the ICE S conducts periodic inspections of Deutsche Bahn's high-speed lines, typically at intervals of three months for geometry checks and six months for vehicle reaction evaluations, focusing on wear, alignment, and electrical integrity to ensure safety and reliability. It functions as a reference vehicle compatible with various ICE series (including ICE 1/2, ICE-T, and ICE 3) and conventional coaches, often integrated into broader fleet operations by coupling with other specialized test units like overhead line measurement cars for extended diagnostic runs across the network. These activities contribute to proactive maintenance, identifying issues such as ballast instability or wire positioning that could affect high-speed performance.^[19]^[20]^[21] As of 2025, the ICE S remains actively deployed in Deutsche Bahn's maintenance regime under DB Systemtechnik, with no announced plans for retirement, continuing its role in sustaining the operational integrity of Germany's high-speed rail infrastructure. Recent deployments, such as speed validation tests on upgraded lines—including a national record of 405 km/h on the Erfurt–Leipzig/Halle line in June 2025—underscore its enduring utility in both diagnostic and reference capacities.^[2]^[20]

Future developments

Planned upgrades

Deutsche Bahn and Siemens Mobility integrated components from the Velaro Novo platform into the ICE S test train by mid-2025 to enhance its efficiency and performance for high-speed research. This included the #seeitnovo test vehicle, which contributes to up to 30% energy savings compared to previous generations, along with improvements in seating capacity and reduced maintenance requirements.^[1] The upgrades support the ICE S's technical capability to reach a maximum speed of 440 km/h, exceeding its current operational approval of 280 km/h, enabling advanced testing on upgraded infrastructure. Trials in June 2025 achieved 405 km/h on the Erfurt–Leipzig/Halle high-speed line, validating the enhancements for future operations beyond 300 km/h.^[18]^[1] These modifications, completed as part of Deutsche Bahn's broader R&D efforts—including a €150 billion investment in rail network expansion and modernization to support high-speed lines—position the ICE S for continued contributions through the late 2020s. The ICE S has also been equipped with European Train Control System (ETCS) Version 2.3.0.d and additional instrumentation for noise, radio, and pantograph monitoring, facilitating environmental adaptations such as improved energy efficiency during tests.^[22]^[18]

Ongoing and prospective tests

The ICE S test train, operated by DB Systemtechnik, continues to conduct measurement and validation runs to assess infrastructure performance and new rail technologies. In June 2025, it achieved a top speed of 405.0 km/h on the Erfurt–Leipzig/Halle high-speed line during a series of trials focused on acoustics, aerodynamics, and train-track interactions. These tests, performed under a scheduled track closure for maintenance until July 12, 2025, provided critical data on overhead line stability, noise levels, and vibration impacts at speeds beyond operational limits.^[7]^[1] Equipped with extensive onboard instrumentation, the ICE S supports ongoing evaluations of components for the broader ICE fleet, including efficiency improvements and safety validations. A key recent activity involved integrating a Velaro Novo test wagon to measure energy consumption and aerodynamic performance, contributing to the development of next-generation trains with up to 30% lower energy use and 10% higher capacity. This work aids in updating the ICE 3 fleet's operational standards post-modernization.^[1]^[2] Prospective tests are planned for upgraded high-speed corridors to verify capabilities for sustained speeds over 300 km/h and inform cross-border compatibility under EU high-speed initiatives, such as the European Commission's plan launched on November 5, 2025, to accelerate high-speed rail development across Europe by 2040. These efforts, in collaboration with Siemens Mobility, emphasize sustainable advancements like reduced emissions through optimized propulsion. Challenges persist in coordinating experimental runs with essential line maintenance, requiring precise scheduling to minimize disruptions.^[23]

References

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ICE Test Train Reaches 405.0 km/h and Gathers Key Insights for ...
Jun 28, 2025 · Deutsche Bahn (DB) and Siemens Mobility have reached a speed of 405.0 km/h with an ICE test train on the high-speed route between Erfurt and Leipzig/Halle.
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Jun 30, 2025 · The ICE-S test train, operated by DB Systemtechnik, is used mainly for testing and measurement. Equipped with extensive instrumentation, it ...
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[DOC] 25-06-28-Schnellfahrt-VDE8-Presseinfo-Redkord-65-EN.docx
Jun 28, 2025 · “The successful test runs of our Velaro Novo test vehicle, which today reached a speed of 405.0 km/h as part of the ICE-S, clearly demonstrate ...<|control11|><|separator|>
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The train was retired in 1996 and replaced with a new trial unit, called the ICE S. After extensive discussion between the Bundesbahn and the Ministry of ...
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These unofficial pages provide information about the current and future generations of the ICE, the high speed train in Germany and Switzerland.
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### Summary of ICE 3 Testing and Development (Mid-1990s to Late 1990s)
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### Summary of ICE-S Information
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Technical data ; Recuperative brake power, 7,200 kW, 9,900 kW ; Rheostatic brake power, 5,600 kW, 7,000 kW ; Length, 202 m, 202 m ; Maximum speed, 280 km/h, 320 km/ ...
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‒ ICE-S (HGV-Referenzfahrzeug). ‒ VT612 (Neigetechnik). ‒ Leistungsmesswagen. ‒ Funkmesswagen. ‒ Schallmesszug. ‒ Oberleitungsmesswagen. ‒ Weitere Messwagen ( ...
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