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Comau

Comau S.p.A. is an multinational corporation specializing in industrial automation, advanced , and solutions, with a focus on sectors such as automotive, e-mobility, , and . Founded in 1973 as Consorzio Macchine Utensili by a of small machinery suppliers to the Group in , the company has grown into a global leader with approximately 4,000 employees across 11 countries. Headquartered in Grugliasco, near , , Comau initially developed innovative technologies like the 'Robogate' hydraulic robot in the 1970s and expanded into flexible systems, high-speed , and during the 1980s and 1990s. The company achieved significant global expansion in the 1990s and 2000s, establishing operations in , , , and , while introducing advanced systems such as Smartdrive Centers and butterfly technologies for vehicle chassis. In recent decades, Comau has pivoted toward sustainability and , pioneering e-mobility solutions and intralogistics through its Automha—including the 2025 acquisition of Automha—which specializes in automated warehousing. Historically part of the (FCA) group and later following the 2021 merger with , Comau underwent a major ownership transition in 2024 when acquired a majority stake, with retaining a to support further growth beyond automotive applications. Today, Comau delivers comprehensive products and services, including collaborative robots, vehicle manufacturing lines, and AI-driven automation for industries like food and beverage, pharmaceuticals, and , emphasizing , , and scalable solutions worldwide.

History

Foundation and Early Development

Comau was founded in 1973 in , , as the Consorzio Macchine Utensili (COMAU), a collaborative established by several small machinery companies that supplied equipment to the Group. This venture aimed to centralize expertise in tool-making and industrial automation, pooling resources to address the growing demands of automotive manufacturing efficiency. From its inception, Comau focused on tackling complex automation projects for Fiat's production lines, laying the groundwork for its role as a in and robotic systems. In 1977, the transitioned into a formal corporate entity, becoming Comau Industriale S.p.A., which later evolved into Comau Finanziaria S.p.A. in 1978; this restructuring marked its early emphasis on developing machine tools tailored for the automotive sector, including specialized equipment for and processes. Under Fiat's influence, Comau rapidly built capabilities in designing automated solutions that enhanced productivity while reducing manual labor in vehicle production. This period solidified its foundational strengths in integrating mechanical and control systems for high-precision operations. A key milestone in Comau's early development came in the late 1970s with the introduction of the Robogate system, an innovative robotized assembly line that represented the first fully automated welding process for car bodies. Deployed for Fiat's Ritmo model production, Robogate utilized hydraulic robots to handle spot welding and structural assembly, achieving unprecedented flexibility and speed in automotive body-in-white manufacturing. This breakthrough not only automated an entire production chain but also set new standards for industrial robotics, demonstrating Comau's ability to deliver scalable automation solutions. By the late 1980s, Comau had experienced significant workforce expansion alongside the establishment of core competencies in precision engineering, enabling it to support Fiat's global manufacturing needs. This growth positioned the company for further advancements in flexible manufacturing systems during the decade. In the 1990s, Comau began its transition toward broader international expansion.

Growth, Expansion, and Recent Milestones

Comau began its international expansion in the 1990s through strategic acquisitions that enhanced its capabilities in advanced manufacturing technologies. In 1999, the company acquired the car body and welding activities of the French firm Sciaky S.A., integrating expertise in specialized welding systems and renaming it Comau Sciaky S.A.. That same year, Comau purchased a 51% stake in Renault Automation, a robotics subsidiary specializing in machine tools and industrial automation, which bolstered its joining technologies for automotive applications. During the 2000s and 2010s, Comau invested in global site developments to support its growing footprint in . established Comau Automotive Equipment Co. in in 1997, laying the foundation for its operations and later expanding with facilities like the Comau (Shanghai) Engineering Co. Ltd. to serve regional automotive and manufacturing needs. Further growth in included partnerships and local entities, such as RoboCloud Co., Ltd. in , enabling tailored automation solutions for the region's industrial sectors. Comau's corporate evolution aligned closely with the automotive industry's consolidation. In the 2010s, as part of Fiat S.p.A., it integrated into Fiat Chrysler Automobiles (FCA) following the 2014 merger, strengthening its focus on vehicle manufacturing automation. This positioned Comau within the newly formed Stellantis in 2021, resulting from the FCA and Groupe PSA merger, which amplified its automotive-centric innovations while opening avenues for broader industrial applications. Recent milestones underscore Comau's strategic pivot toward independent growth and diversification. In July 2024, (OEP) signed a binding agreement for a majority investment in Comau, which was completed on December 30, 2024, injecting capital for expansion while retained a minority stake and management continuity. Building on this, Comau acquired Automha, an intralogistics specialist, in 2025, enhancing its automated warehousing and capabilities. By 2025, Comau employed approximately 3,800 people worldwide, with increasing emphasis on non-automotive sectors such as renewables to address demands through automation solutions.

Products and Technologies

Body Assembly and Welding Systems

Comau specializes in modular body-in-white (BIW) assembly lines that integrate robotic welders to ensure structural integrity in high-volume automotive manufacturing. These systems, such as the Open RoboGate framing platform, support up to six framing gates and 18 robots, enabling scalable operations with overhead-mounted inverted robots for enhanced geometrical stability. The ComauFlex architecture provides production-proven flexibility, allowing seamless adaptation to multiple vehicle models and multi-material constructions without extensive retooling. Advanced joining technologies form the core of Comau's BIW solutions, optimized for lightweight materials including aluminum and composites. Key methods include via High-Density-Welding (HDW) systems that deploy up to 18 robots simultaneously for maximum spot density in minimal space, laser welding and for high-speed, precise seams on complex geometries, and mechanical fastening such as self-piercing rivets (SPR) patented for vehicle underbody and body member securing. is integrated through robotic dispensing for hybrid joints that enhance strength in mixed-material assemblies. Roller hemming completes edges in two-step cycles, while arc technologies like MIG brazing and MAG welding support diverse sheet metals. In practice, these systems have been implemented in Stellantis plants, such as the Betim facility in for and SUVs, where 74 automatic stations, including 17 new robots and 45 guns, deliver up to 1,000 spots per body with an average cycle time of 52 seconds across five Pulse variants and two models. Similarly, for the at the Stellantis plant in , Comau's VersaFlex lines optimized assembly and joining, supporting flexible production of the compact with integrated and . Another example is the expansion for the at a facility, where bodywork systems were upgraded to handle seven-seat configurations using adaptable robotic framing. In November 2025, Comau delivered a fully automated BIW and solution for Beijing Foton Daimler Automotive's A6 platform for premium heavy-duty trucks, supporting up to 120,000 units annually with exceeding 90% and scalability for 18 base body types and 66 variants. Quality control is achieved through integrated vision systems, including 2D/3D robot guidance with Recognisense technology for real-time visual recognition and in-line dimensional measurement. These ensure precision tolerances of 0.05 to 0.2 mm for gaps and alignments, minimizing rework and maintaining structural quality in automated lines.

Powertrain, Machining, and Material Handling

Comau provides comprehensive assembly solutions for internal combustion engines, transmissions, gearboxes, and axles, utilizing modular systems that support both serial and parallel production lines to meet varying manufacturing demands. These systems include processes for cylinder head assembly, full engine integration, and suspension components, ensuring high productivity and adaptability for automotive production. For hybrid and electric variants, Comau's e-drive assembly lines encompass rotor and stator integration, e-motor final assembly, e-axle construction, and e-driveline finalization, with end-of-line testing to verify performance and efficiency. These solutions emphasize flexibility and reusability, optimizing production for evolving e-mobility needs without specific torque-to-weight ratios disclosed in public documentation. In , Comau deploys CNC centers designed for high-precision fabrication of components, such as heads and housings, using advanced linear motors and electric spindles for sustained accuracy. Models like the XMini offer 5-axis capabilities with spindle speeds reaching 20,000 RPM, enabling dynamic, high-speed operations on complex geometries while maintaining thermal stability. The SmartDrive 800L horizontal center supports multi-axis processing for automotive parts, including those used in diesel engines produced by , with robust configurations for primary manufacturing integration. These centers prioritize long-term reliability and process efficiency, often incorporating thermal spray coating for aluminum components to enhance durability. Comau's systems facilitate the transport of heavy assemblies in and environments, featuring automated guided vehicles (AGVs) and overhead conveyors for seamless intralogistics. The MyMR series of AGVs, configurable in and AGV modes, handles payloads up to 1.5 tons, supporting tasks like feeding, kitting, and without requiring fixed infrastructure. Following the 2025 acquisition of Automha, Comau expanded these capabilities to include advanced warehousing solutions with AGVs like the PathMover, capable of managing loads up to 1.5 tons at speeds of 60 m/min for efficient goods movement in facilities. Overhead conveyor systems complement these by transporting assemblies in body assembly workflows, integrating with lines for capacities suited to automotive-scale operations.

Industrial Robotics and Automation

Comau's industrial portfolio centers on versatile 6-axis articulated arms designed for heavy-duty applications across sectors. The NJ series exemplifies this capability, featuring models such as the NJ-290-3.0 with a 290 and the NJ-650-2.7 with a 650 , enabling robust performance in tasks like and assembly. These robots incorporate lightweight kinematic structures for enhanced speed and reduced cycle times, supporting integration with Comau's C5G controllers and TP5 teach pendants. Complementing the NJ series, the Racer family provides high-speed collaborative robots optimized for human-robot interaction in dynamic environments. Models like the Racer-5-0.80 offer a 5 kg , 809 mm reach, and speeds up to 500 mm/s in collaborative mode, with the ability to switch to full industrial speeds of 6 m/s. Larger variants, such as the Racer-7-1.4, extend payloads to 7 kg while maintaining 0.03 mm repeatability and IP67 protection for applications. These robots facilitate safe, precise operations in space-constrained settings, including and lines. Comau also offers wearable exoskeletons such as the MATE-XT and MATE-XB, which reduce biomechanical loads and support ergonomic movements to improve worker and in environments. Comau's automation software enhances these hardware solutions by streamlining programming and execution. Roboshop Next Gen serves as the primary offline platform, allowing users to model robotic workcells, detect collisions, and generate programs without physical prototypes, thereby improving accuracy and reducing setup times. Integrated with third-party s like RoboDK, it supports advanced CAD-to-path programming for complex trajectories. Additionally, the High Accuracy software toolkit optimizes paths by analyzing geometry and assigning adaptive speeds, minimizing accelerations and ensuring in demanding applications. Beyond automotive uses, Comau's find application in diverse non-automotive sectors, emphasizing flexibility and . In and beverage packaging, collaborative Racer models automate end-of-line palletizing and box handling, as seen in solutions for and lines that integrate dual-robot systems for high-volume, traceable operations while maintaining hygiene standards. In , the MR4Weld autonomous mobile robot, developed with , performs seam welding on hull structures up to 170 meters long, reducing ergonomic risks and ensuring consistent quality in large-scale fabrication. At Global Industrie 2025, Comau highlighted advancements in its lineup, including the S-18 from the S-Family, a compact high-speed model for precision tasks like and handling, alongside modular systems like SmartReach for adaptive . These demonstrations underscored Comau's focus on integrating -driven features for real-time adaptability, building on broader efforts in for and defect detection.

Electrification and Sustainable Solutions

Comau has developed specialized automation systems for assembly, supporting pouch, prismatic, and cylindrical cell configurations to enable flexible production of () packs and modules. These systems facilitate scalable transitions from prototyping to high-volume , incorporating modular designs for precise handling, , and testing to ensure safety and efficiency in integration. In support of principles, Comau is advancing through the Flexible Battery Dismantling platform, a robotic system designed to automate the disassembly of end-of-life and stationary storage batteries for material recovery and repurposing. This technology, developed in collaboration with the EU-funded REINFORCE , aims to standardize and cost-effectively process spent batteries, promoting second- and third-life applications while minimizing environmental impact. For e-mobility powertrains, Comau delivers turnkey lines tailored to and electric systems, exemplified by its 2024 deployment of six automated lines for HYCET, a subsidiary. These lines assemble the L.E.M.O.N. Dedicated Transmission (DHT), integrating e-motors, , and shafts with advanced features like and servo presses, achieving an annual capacity of 150,000 units per line and a cycle time of under 113 seconds for error-proof production. Comau's sustainable initiatives emphasize energy-efficient , with its S-Robot family of 6-axis articulated robots—featuring payloads from 13 to 18 kg and hollow-wrist designs—enabling reduced in applications like battery manufacturing. achieved a 33% reduction in CO2 emissions from 2021 to 2023 by incorporating 44% in operations, aligning with broader goals to lower across the . To further sustainability, Comau automates production, including assembly via proprietary and the Hyperflex mobile factory for on-site photovoltaic installations, which enhance efficiency and reduce costs in scalable green energy projects. Through its 2025 acquisition of Automha, Comau has expanded into green logistics, integrating automated warehouse and intralogistics systems to optimize sorting and handling of recyclable materials in workflows.

Services

Engineering, Integration, and Consulting

Comau provides engineering services for custom lines, encompassing the full spectrum from initial feasibility studies to detailed design and . These services involve assessing viability through economic and analyses, followed by CAD modeling to create precise layouts for large-scale facilities often exceeding 10,000 square meters. For instance, Comau's engineering approach integrates tools to optimize (OEE) and workflow , ensuring seamless transitions from concept to operational reality. In , Comau specializes in combining multi-vendor technologies into cohesive solutions, promoting through industry standards such as OPC UA. The company's platform facilitates this by interconnecting Comau and third-party equipment, enabling real-time data exchange with (ERP) systems like and supporting both (OT) and (IT) convergence. This ensures efficient monitoring of production flows and machinery performance across diverse hardware ecosystems. Comau's consulting services focus on process optimization, including audits and strategies aligned with principles to enhance efficiency and reduce waste. These consultations often incorporate World Class Manufacturing (WCM) methodologies, such as the MTPReel™ system for workplace organization, leading to improved cycle times and minimized downtime. Representative examples include full plant automation at the , where Comau technologies have been adapted for body assembly processes, and pharmaceutical filling lines utilizing robots for precise box assembly and packaging. Post-integration, these solutions transition to ongoing support for sustained performance.

Maintenance, Training, and Digital Support

Comau provides comprehensive after-sales maintenance through its AssistPro service, offering 24/7 support with remote diagnostics enabled by platforms for troubleshooting automated systems. This includes secure, encrypted connections and tools via smart devices to deliver real-time expert guidance, minimizing repair times and on-site interventions while enhancing operational efficiency. The company's operator training programs, delivered via the Comau Academy, focus on upskilling personnel in robot programming and system operation, incorporating virtual simulations for practical exercises in a controlled environment. These courses, available in formats such as e-learning, in-person sessions, and hybrid options, issue certificates of attendance upon completion and align with Comau's broader standards, including ISO 9001:2015 compliance for overall operations. Digital support is facilitated by the platform, a SaaS-based solution that employs analytics and modeling of controllers for predictive fault detection and real-time . By tracking behaviors, electrode consumption, and micro-stoppages, In.Grid enables proactive maintenance strategies that improve (MTBF), reduce preventive maintenance costs, and extend equipment longevity through optimized asset utilization. Following the 2025 acquisition of Automha, Comau has integrated post-sales services for its intralogistics solutions, including ongoing assistance and software updates to the for optimizing automated storage and retrieval operations. These updates ensure adaptability to evolving fleet needs, maintaining system efficiency and safety in warehouse environments. These sustainment efforts complement initial integration training offered during engineering phases, fostering long-term workforce proficiency.

Global Presence

Manufacturing and Operational Facilities

Comau's is situated in Grugliasco, near , , at Via Rivalta 30, serving as the central hub for the company's operations since its founding in 1973. This facility, established in the 1970s, houses key activities, including prototyping for advanced technologies, where Comau hosts innovation events and demonstrations for collaborative and industrial solutions. The company's infrastructure supports its global footprint, with key production sites tailored to regional automotive demands. , facilities in , focus on North American automotive assembly and welding systems, enabling localized engineering and integration for major clients. In , the engineering center, operational since 2013, specializes in body-in-white and solutions. As of June 2025, Comau maintains 11 manufacturing plants and 7 innovation centers across 11 countries, employing over 3,800 people to deliver integrated solutions worldwide. A notable recent expansion includes the integration of Automha's manufacturing sites in , , following its full acquisition in August 2025, which enhances testing capabilities for intralogistics and automated warehousing systems. These facilities collectively enable Comau to support diverse projects, such as advanced truck manufacturing in .

Regional Markets and Key Projects

Comau holds a prominent position in the , particularly within the automotive sector, where it has long collaborated with on advanced assembly systems, including flexible bodywork solutions for models like the . The company contributes to various EU-funded initiatives, such as the REINFORCE project for sustainable and the FASTEST project to accelerate safer battery development. Beyond automotive, Comau supports renewable energy automation in , notably through the AutoPV initiative with in , which tests robotic installation of solar trackers to streamline photovoltaic park construction and reduce costs by up to 20%. In , Comau has strengthened its focus on production, with a notable expansion in to support local OEMs transitioning to advanced . In March 2025, the company enhanced its operations to facilitate assembly lines, including for production at Li Auto's facilities. Extending this expertise to , Comau partnered with in October 2025 to bolster regional growth in automotive and , aligning with ASEAN's demands. The represent a key growth area for Comau, with a U.S. emphasis on e-mobility and truck-related automation for major OEMs like and , as evidenced by its participation in high-profile projects showcased at the 2025 Battery Show . In , Comau is emerging through strategic implementations in , including retooling at ' Betim plant for flexible production of SUVs such as the and , and support for the modern facility. These efforts leverage Comau's engineering from global centers to enhance efficiency. Among Comau's notable 2025 projects, the Southeast Asian expansion with targets logistics and EV infrastructure, while in Europe, involvement in the SPRINT Horizon Europe initiative advances manufacturing for storage. These initiatives underscore Comau's role as a leading provider in global automotive , with increasing diversification into non-automotive areas like warehousing and renewables, exemplified by its acquisition of Automha, completed in 2025.

Corporate Structure

Ownership, Governance, and Investments

Comau was established in 1973 as the , a formed from several Torino-based companies specializing in machinery for Fiat's operations. This structure positioned Comau as an integral part of Fiat's industrial efforts from its . Following the 2014 merger that created (FCA), Comau was fully integrated into the new entity, benefiting from expanded global resources in automotive manufacturing. The company's ownership further evolved with the 2021 formation of through the merger of FCA and , where Comau continued as a key subsidiary focused on advanced technologies. In a significant shift, (OEP), a middle-market , completed a majority investment in Comau on December 30, 2024, becoming the primary shareholder to fuel accelerated growth and innovation in industrial . This transaction, initially agreed in July 2024, transitioned to an active minority shareholder role, preserving strategic alignment while enabling Comau to pursue broader market expansion beyond automotive applications. The investment underscores Comau's valuation as a leader in sustainable solutions, supporting investments in and digital technologies without altering its operational independence. Comau's comprises eight members and is chaired by Alessandro Nasi, who has served in this role since June 2020 and oversees strategic decision-making in compliance with Italian regulations under the and related decrees. The board includes directors such as Gorlier (), Virgilio Cerutti, Maria Cecilia La Manna, Ante Kusurin, Rashid Braimah, Aldo Fozzati, and Jack Lopas, ensuring a balance of industrial expertise, financial oversight, and international perspectives. It holds regular meetings to approve annual plans, monitor performance, and address , with committees focused on , , and . Governance at Comau emphasizes integration of (ESG) criteria into core business decisions, as outlined in its corporate policies and sustainability framework. The company maintains robust ESG reporting practices, aligning with international standards such as ISO 14001 for environmental management and for occupational health and , while committing to transparent disclosure of sustainability metrics like usage (44% of electricity) and assessments. Additionally, Comau adheres to directives on automation, including the Machinery Directive 2006/42/EC, to ensure product , , and ethical standards in robotic and automated systems across its operations. These practices support long-term value creation for stakeholders and compliance with evolving European regulations on .

Leadership and Key Executives

Comau's leadership team, as of 2025, is headed by Executive Chairman Alessandro Nasi, who has overseen the company's strategic direction since his appointment in 2020. Nasi, a fifth-generation member of the and experienced international business leader, joined the Group in 2005 after a career in banking and finance. He held senior roles at Fiat Powertrain Technologies as Vice President of and , and later led the Asia Pacific division, contributing to global expansion initiatives. Under his chairmanship, Comau has focused on innovation in industrial automation while navigating major transitions, including the 2024 investment from (OEP). Pietro Gorlier serves as , a position he has held since April 1, 2022, driving operational growth and international strategy. With over 30 years in the automotive sector, Gorlier was a member of the (FCA) Group Executive Council since 2011, including roles as head of European operations and Chief Parts and Services Officer at . His leadership has emphasized sustainable solutions and market diversification, particularly in the context of the OEP majority investment completed in December 2024, which supports Comau's expansion in advanced . Gorlier's prior international experience has been instrumental in enhancing Comau's global footprint. Key executives supporting this leadership include Livio Milano, appointed in October 2021, who leads HR strategy with more than 30 years of experience in complex international environments, focusing on initiatives certified under UNI/PdR 125:2022. Giorgio Milite, in role since November 2023, oversees financial operations and has a background in group finance from prior positions at Impresa Pizzarotti & C. S.p.A., ensuring fiscal stability amid growth investments. Simona Mariani manages legal affairs, drawing from her extensive in-house experience at EXOR and , including corporate governance and compliance. In 2025, this executive team has guided pivotal milestones, including the integration of following its acquisition in July, which bolsters Comau's capabilities in automated intralogistics and warehousing to diversify revenue streams beyond traditional automotive applications. Their oversight within the governance framework established post- investment has positioned Comau for sustained innovation and market leadership.

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