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Development mule

A development mule, also known as a test mule or simply a mule, is a prototype vehicle in the automotive industry that serves as a testbed for evaluating experimental components, systems, and technologies by integrating them into an existing production or near-production vehicle platform.^[1]^[2] These vehicles are typically modified from current models to accommodate prototype parts, allowing engineers to assess performance, reliability, and integration without the need for a fully custom chassis.^[2] Development mules play a critical role in the vehicle development process by enabling early-stage testing of specific features such as powertrains, suspension systems, autonomous driving technologies, and aerodynamics under real-world conditions.^[1] They undergo rigorous physical and digital simulations to anticipate challenges like stability, braking, steering, and acoustics, often before more advanced prototypes are built.^[1] Unlike fully bespoke prototypes, mules prioritize functionality over aesthetics, frequently featuring disguised exteriors to protect intellectual property during on-road testing.^[3] Notable examples include Renault's "Ghost Rider" mule, based on the Espace model, which tests Level 4 autonomous driving systems with extensive onboard electronics, and "MadMax," a hybrid electric-autonomous mule combining advanced sensors for refined strategy development.^[1] Similarly, Rolls-Royce employed an engineering mule derived from a shortened Phantom Series II to validate all-wheel-drive suspension for the Cullinan SUV project.^[4] These vehicles bridge the gap between conceptual design and production readiness, ensuring innovations are viable and cost-effective.

Definition and Purpose

Definition

A development mule, also known as a test mule or simply mule, is a vehicle in the automotive industry that serves as a testbed for evaluating prototype components under real-world driving conditions.^[5] These vehicles are typically constructed by integrating experimental parts into an existing production model chassis or body, allowing engineers to assess performance, durability, and integration without the need for a fully bespoke prototype.^[6] This approach enables rapid iteration and early detection of issues in a drivable format.^[1] Key characteristics of development mules include their heavy modifications to accommodate new technologies, such as powertrains, suspension systems, or electronics, while prioritizing functional testing over visual appeal or production readiness. They are often based on readily available donor vehicles to minimize development time and cost, resulting in a hybrid configuration that may appear mismatched or utilitarian.^[7] To safeguard intellectual property during on-road testing, these mules are frequently disguised with camouflage wraps, altered body panels, or unrelated styling cues that obscure their true purpose and specifications.^[8] Terminology variations such as "mule car" or "engineering mule" are commonly used interchangeably within the industry, reflecting their role as robust, workhorse-like platforms for engineering validation. The term "mule" draws from the animal's reputation as a sturdy hybrid capable of carrying heavy loads, metaphorically representing these vehicles' burdened yet resilient nature in blending old and new elements. The scope of development mules is confined to automotive engineering, specifically for pre-production testing of vehicle systems, and does not extend to non-vehicular applications.

Primary Purposes

Development mules serve as essential testbeds in automotive engineering, primarily aimed at evaluating individual components such as engines, suspensions, and electronics in real-world operational environments prior to their full integration into a production vehicle.^[9] By mounting prototype parts onto an existing chassis, engineers can assess functionality, durability, and performance under dynamic conditions like varied road surfaces and speeds, allowing for iterative refinements without the need for complete vehicle redesigns.^[1] This approach also reduces development costs by reusing proven base vehicles, minimizing the fabrication of bespoke prototypes from scratch.^[10] Key benefits of development mules include accelerating feedback loops for engineering teams, enabling rapid identification and correction of issues during early stages.^[10] They simulate production-level stresses on components—such as thermal loads, vibrations, and aerodynamic forces—without constructing fully integrated prototypes, which facilitates early detection of integration challenges like compatibility between powertrain elements and chassis dynamics.^[9] For instance, mules allow for the testing of advanced systems like hybrid powertrains or autonomous sensors in a controlled yet realistic setting, streamlining the path to validation.^[10] In terms of cost and time efficiencies, development mules significantly outperform traditional full-prototype methods by leveraging modular designs that cut down on manufacturing and testing expenses. Industry practices demonstrate that specialized mule platforms can reduce testing costs from approximately £5 million over two years to £200,000 in six months, achieving up to 75% time savings and substantial financial reductions through adaptable chassis systems rather than custom vehicle conversions.^[11] Furthermore, development mules play a critical role in risk mitigation by subjecting safety-critical systems, including braking, powertrains, and steering, to diverse conditions that replicate durability and performance demands.^[1] This early exposure helps uncover potential failures in high-stakes scenarios, such as emergency maneuvers or extreme weather, thereby enhancing overall vehicle safety and reliability before advancing to more advanced prototype phases.^[9]

Historical Development

Early Uses

Development mules emerged in the post-World War II era of the 1950s, as automakers pursued cost-effective methods to evaluate prototype components amid rapid innovations in engine design, suspension, and chassis engineering, particularly in the American and European industries influenced by racing advancements. Similar practices were adopted in Europe, with companies like Fiat using mules for compact car powertrains in the 1960s, and in Japan by Toyota for refining suspension systems amid post-war recovery.^[5]^[12] A seminal early example was the 1955 Chevrolet Corvette EX-87 mule, engineered by Zora Arkus-Duntov at General Motors to test the integration of the new 265-cubic-inch small-block V8 engine, high-performance suspension geometry, and braking systems on a modified C1 Corvette chassis. This vehicle addressed initial production shortcomings, such as exhaust fume intrusion and handling instability, through extensive trials at GM's Milford Proving Ground and Daytona Beach, where it achieved speeds exceeding 150 mph with a 283-cubic-inch V8 upgrade. The EX-87's success in demonstrating the Corvette's performance viability was instrumental in rescuing the model from potential discontinuation, paving the way for the V8-powered 1956 production version that set a 150.583 mph stock car speed record.^[12]^[13] Industry adoption expanded in the 1960s with American Motors Corporation's (AMC) AMX/3 program, which employed mid-engine prototypes as development mules to explore supercar configurations using a 390-cubic-inch V8 engine and Italian-sourced components like a steel semi-monocoque chassis and transaxle. Developed in collaboration with designers such as Giotto Bizzarrini and tested on European autobahns and tracks like Monza—where one mule exceeded 170 mph—these vehicles validated mechanical layouts but highlighted integration issues.^[14]^[15] By the 1970s, Ford adopted similar practices for the first-generation Fiesta, using Fiat 127-based mules to rapidly test and refine the new compact powertrain package, compensating for the absence of a suitable in-house donor vehicle.^[5] Early development mules faced challenges due to the era's limited electronics, concentrating testing efforts on mechanical aspects like engine durability, suspension tuning, and chassis balance. Secrecy relied on basic disguises, including modified body panels, mismatched wheels, and simple tape or plastic coverings to conceal prototype features from rivals and observers.^[5]^[15]

Modern Practices

Since the 1980s, development mules have incorporated advanced computational tools to enhance testing efficiency, with early integration of computer-aided design (CAD) and computer-aided engineering (CAE) software allowing for virtual simulations prior to physical builds.^[16] This shift began as 3D CAD systems gained adoption in automotive engineering, enabling mules to serve as validation platforms for designs initially modeled digitally, reducing iteration times in component testing.^[17] In the 1990s, manufacturers like Honda utilized mules to explore hybrid and electric vehicle feasibility, as seen in early prototypes leading to the 1999 Insight hybrid, marking the onset of electrified powertrain evaluations in real-world scenarios.^[18] The 2000s saw a surge in mule usage for hybrid and electric vehicle development, driven by the need to test integrated power systems amid rising fuel efficiency demands.^[19] In contemporary practices, development mules play a pivotal role in battery electric vehicle (BEV) advancement, particularly for validating high-voltage systems and autonomous driving hardware under diverse conditions. For instance, mules equipped with prototype battery packs and electric motors undergo rigorous endurance testing to assess thermal management and energy efficiency, as seen in the Nyobolt EV sports car mule, which evaluates fast-charging capabilities in real-road environments.^[20] Similarly, BMW has employed mules like a modified 5 Series to push BEV components to their limits, focusing on powertrain durability.^[21] Embedded sensors in these vehicles enable comprehensive data logging, capturing metrics such as voltage fluctuations, sensor fusion inputs, and vehicle dynamics in real-time for immediate analysis and iterative refinements.^[22] Autonomous hardware testing, including LiDAR and camera arrays, is facilitated through mules like Renault's, which integrate advanced perception systems to simulate urban driving scenarios.^[1] Global emissions regulations post-2010, such as the European Union's tightened CO2 targets and the U.S. EPA's Corporate Average Fuel Economy (CAFE) standards, have amplified the reliance on mules for compliance validation, accelerating the shift toward electrification.^[23] This is exemplified by Renault's use of mules starting in 2017 for future EV platforms, including prototypes based on existing models to test electric powertrains and battery integration ahead of models like the electric R5.^[1] As of 2025, mules are increasingly vital in software-defined vehicle development, simulating over-the-air (OTA) updates to verify seamless feature deployments and cybersecurity in connected ecosystems.^[24] This trend underscores their evolving function from hardware-focused testbeds to holistic platforms for software-centric innovations.

Design and Features

Base Vehicle Selection

The selection of a base vehicle for a development mule prioritizes criteria such as the availability of parts and components, structural similarity to the target production model in aspects like wheelbase and weight distribution, and overall cost-effectiveness compared to fabricating custom platforms from scratch.^[9]^[1] Engineering teams evaluate these factors to ensure the mule serves effectively as a testbed for prototype integration without excessive upfront investment.^[9] Common base vehicles include production sedans and vans, chosen for their robust platforms and ample space to accommodate test components. For instance, Renault selected the Espace minivan for its "Mule 0" prototype due to generous trunk space for electronics and equipment, while the Talisman sedan was used for an electrified variant to match the target model's flat-floor requirements.^[1] Similarly, Jaguar employed a Ford Transit van as a development mule for the XJ220 supercar, leveraging its unassuming exterior for discreet testing of the high-performance twin-turbo V6 powertrain.^[25] The selection process involves engineering assessments of compatibility, often using digital simulations to verify alignment with the target vehicle's dynamics and attachment points before physical assembly.^[9]^[1] Priority is given to bases with accessible engine bays, suspension mounts, and underbody areas to facilitate component swaps.^[9] A key limitation is that the base vehicle must withstand additional weight and stress from prototype elements, such as batteries or sensors, without risking structural failure; for example, modifications like removing rear seats in the Renault Talisman mule were necessary to manage handling impacts from added mass.^[1]^[9]

Component Integration and Modifications

The process of integrating prototype components into a development mule begins with the disassembly of stock elements from the base vehicle to accommodate new hardware. For instance, rear seats and interior trim may be removed to create space for electronic equipment and battery packs, as seen in Renault's Mule 1 prototype based on the Talisman model.^[1] Custom fabrication of mounts and adapters is then essential to secure prototype parts, such as welding tubular space-frames to the under-body using specialized nodes and joineries, or attaching fiber-reinforced plastic (FRP) panels with mechanical fasteners to simulate final vehicle structures. This step ensures structural integrity while allowing flexibility for adjustments, such as repositioning pillars or engine housings during early testing phases.^[26] Wiring harnesses for new electronics represent a critical integration challenge, requiring custom routing to connect prototype sensors, control units, and power systems without interfering with vehicle dynamics. In Renault's development process, electronics were consolidated in the trunk of early mules to minimize weight distribution issues, with subsequent iterations reducing harness complexity by a factor of four through advanced software integration.^[1] These harnesses often incorporate high-quality conductors for reliable signal transmission, enabling seamless communication between added components like battery management systems and data loggers.^[27] Key techniques for component integration include the use of adaptable subframes to facilitate engine swaps, allowing prototype powertrains to be tested in existing chassis without full redesigns, as employed in hybrid mule builds to evaluate series-parallel configurations. Chassis reinforcement is another vital method, particularly for high-performance testing, where space-frame additions match design-intent stiffness within ±10% to withstand durability and crash loads up to 48 km/h frontal impacts.^[26] Sensor integration for data collection involves precise mounting of cameras, radars, and accelerometers at final production positions, as in Renault's Mule 2, to capture real-time metrics on handling, stability, and autonomous features during on-road validation.^[1]^[28] Ensuring compatibility poses significant engineering challenges, such as thermal management for electric vehicle batteries, where prototype packs must maintain optimal temperatures between 15°C and 35°C to prevent performance degradation or safety risks during endurance testing.^[29] In EV mules like Renault's, this requires integrating cooling loops that align with the base vehicle's airflow without compromising aerodynamics. Iterative adjustments follow initial tests, involving fine-tuning of chassis parameters for comfort, braking, and stability based on collected data, often requiring multiple assembly-disassembly cycles to refine prototype fitment.^[1]^[28] Tools like 3D printing accelerate prototype fabrication for custom adapters and mounts, enabling rapid iteration in powertrain mules, as demonstrated in the development of a 3D-printed Shelby Cobra test vehicle where large-scale additive manufacturing facilitated hardware-in-the-loop integration.^[30]^[26] Finite element analysis (FEA) supports stress predictions and optimization, correlating simulations with physical tests to validate chassis reinforcements for noise, vibration, harshness (NVH), and crash performance before full assembly.^[26] These methods reduce development time by up to six months by bridging virtual and physical prototyping stages.^[26]

Applications in Automotive Testing

Specific Testing Scenarios

Development mules are extensively employed in durability testing to simulate prolonged real-world usage and evaluate component longevity. For instance, these vehicles undergo long-distance runs exceeding 100,000 miles to assess wear on critical systems such as new transmissions, tires, and suspensions, ensuring they withstand extended operation without failure. A notable example is a 1965 Chevrolet Chevelle modified as a development mule by Detroit Speed Engineering, which was subjected to cross-country drives, multiple Hot Rod Power Tour events (each spanning thousands of miles), and over 50 autocross laps to test suspension durability under harsh conditions, including potholes and high-speed impacts.^[31] In hybrid powertrain applications, mules facilitate durability assessments by integrating prototype components and subjecting them to varied driving cycles, validating long-term reliability against wear from repeated acceleration and load changes.^[32] Performance validation represents another key deployment of development mules, focusing on dynamic evaluations in controlled environments to refine vehicle behavior. Track testing is common for assessing aerodynamics, handling, and prototype suspensions, where mules allow engineers to iterate on setups without risking full prototypes. Lamborghini utilized a Huracán-based development mule at the Nardò test track to validate an active wheel carrier system, adjusting camber and toe angles to enhance cornering forces by up to 25% and reduce lap times through improved stability and grip.^[33] For electric vehicles (EVs), cold-weather trials are essential to measure range impacts from low temperatures, with mules simulating sub-zero conditions to test battery performance and thermal management. The Mini Electric's development mule, based on a pre-facelift model, underwent such testing in the Alps to evaluate range reduction and handling on icy surfaces, confirming the benefits of its low center of gravity for traction.^[34] Similarly, Mercedes-Benz's EQC electric SUV mule was tested in northern Europe's winter climate to assess powertrain efficiency and drivability in freezing conditions.^[35] Integration checks using development mules target the seamless merging of subsystems, particularly to detect and resolve issues like vibrations or noise arising from component interactions. By combining the powertrain with the chassis early in development, engineers identify NVH (noise, vibration, and harshness) problems that could affect passenger comfort or structural integrity. In hybrid systems, mules enable testing of synchronization between electric motors, engines, and transmissions, ensuring smooth power delivery without harmonic disturbances. A case study on hybrid powertrain development highlighted mules' role in mechanical integration, where prototype hardware was installed in existing vehicles to evaluate energy flow and subsystem compatibility across driving scenarios.^[32] For electric powertrain adaptations, mules based on conventional platforms help pinpoint vibration transfer paths from the motor to the chassis, allowing refinements to mounts and insulators before full assembly.^[36] Regulatory compliance testing leverages development mules for preliminary simulations of emissions and crash scenarios, bridging the gap between simulations and final prototypes to meet legal standards efficiently. Mules equipped with prototype engines undergo emissions evaluations in laboratory settings to verify pollutant levels under standardized cycles, ensuring adherence to global regulations like Euro 6 or EPA Tier 3 before expensive full-vehicle certification.^[37] In crash-related preparations, mules simulate impact dynamics to assess powertrain integrity and occupant protection systems, identifying potential failure points in energy absorption without destroying production-intent bodies. For hybrids, mules like a modified Toyota Prius have been used to validate flex-fuel integration against emissions benchmarks, confirming reduced output during transitional phases.^[38]

Camouflage and Secrecy Measures

Development mules are frequently disguised using vinyl wraps featuring high-contrast geometric patterns, such as black-and-white swirls or zigzags, designed to distort the vehicle's silhouette and confuse observers about its shape and dimensions.^[39] These wraps, often applied over the entire body, break up straight lines and shadows, making it difficult to discern key design elements like fenders, rooflines, or wheel arches.^[40] Additionally, fake body panels made from vacuum-molded plastic or foam are riveted or adhered to the chassis to alter the apparent proportions, while altered lighting—such as mesh covers over headlights and taillights—further obscures identifiable features and mimics unrelated models.^[39]^[41] Advanced tactics include digital camouflage patterns that incorporate 3D effects, color contrasts, and even hidden messages to further trick the eye and camera autofocus systems, drawing from military dazzle techniques to minimize reflections and depth perception.^[40] Some manufacturers employ LED distortions, such as programmable lights that project misleading patterns onto surrounding surfaces, or deploy "decoy" mules—vehicles with only superficial modifications and heavy camouflage—to divert attention from more critical test units.^[42] Borrowed components from sibling models, like fake exhaust tips or grilles, are also integrated to suggest the mule is testing an existing platform rather than a new one.^[39] These measures evolved primarily to safeguard intellectual property, including patented designs and proprietary technologies, from competitors and public scrutiny during real-world testing phases.^[43] Camouflage practices intensified in the 1990s as automotive paparazzi proliferated, using telephoto lenses to capture images, and further escalated with the rise of smartphone cameras and social media in the 2000s, enabling rapid dissemination of spotted vehicles.^[44] Legally, non-disclosure agreements (NDAs) are routinely imposed on testing personnel, contractors, and even rental agencies to enforce secrecy, with violations potentially leading to lawsuits for trade secret misappropriation under frameworks like the U.S. Defend Trade Secrets Act.^[45] Rare detections, such as the 2013 sightings of Porsche 918 Spyder development mules in Monaco and Spain—where partially camouflaged vehicles based on the 911 chassis revealed hybrid powertrain hints through unusual exhaust and aerodynamic tweaks—sparked widespread speculation about the model's performance capabilities before its official Frankfurt reveal.^[46] Such leaks, often from opportunistic photographers, underscore the challenges of maintaining secrecy amid increased public interest in automotive innovation.^[39] As of 2025, development mules continue to play a key role in testing advanced EV technologies, such as solid-state batteries. For example, Toyota has used mules based on existing models to evaluate next-generation battery durability and integration in real-world conditions.^[47]

Distinctions from Other Test Vehicles

Comparison to Prototypes

Development mules differ fundamentally from full prototypes in their construction and purpose within the automotive development process. Mules are created by modifying the body and chassis of an existing production vehicle to accommodate experimental components, enabling a streamlined integration process that leverages readily available platforms.^[48] In contrast, prototypes represent near-final vehicle designs constructed from the ground up, often involving custom fabrication and hand-assembly to closely mimic production specifications.^[49] This distinction allows mules to be prepared more expediently than the resource-heavy build of prototypes, which require extensive engineering validation from digital models onward.^[49] In terms of usage, development mules focus on early, targeted evaluations of isolated systems, such as powertrains, chassis dynamics, or emerging technologies like hybrid or autonomous features, providing initial real-world data without the need for a complete vehicle overhaul.^[1]^[48] Prototypes, however, are employed later for comprehensive, integrated testing that assesses the interplay of all vehicle elements under production-like conditions, including durability, safety, and overall performance.^[49] This phased approach ensures that foundational issues are addressed in mules before advancing to the more holistic scrutiny of prototypes. The advantages of mules include their cost-effectiveness and speed, as they repurpose existing hardware to minimize fabrication expenses and accelerate testing timelines, though this comes at the expense of reduced fidelity to the final vehicle's aesthetics, weight distribution, and handling characteristics.^[48] Prototypes, while more precise in replicating the end product and enabling thorough validation, demand substantial investments—often in the millions—and longer lead times due to their bespoke nature.^[49] In standard automotive development cycles spanning about six years, mules typically precede full prototypes by 1-2 years, appearing in the third year for preliminary physical trials while prototypes emerge in years four and five for refinement.^[49]

Comparison to Pre-Production Models

Development mules and pre-production models represent distinct phases in the automotive development lifecycle, with mules serving as early experimental platforms and pre-production models acting as near-final iterations. Pre-production models closely resemble the intended production vehicle, incorporating finalized designs with only minor tweaks for last-stage refinements, whereas development mules are highly modifiable testbeds that frequently undergo major alterations to integrate and evaluate prototype components.^[50] The roles of these vehicles further highlight their differences: development mules support iterative research and development by providing a drivable environment for early-stage testing of systems like powertrains or chassis elements, often built on existing donor vehicles to accelerate evaluation. In comparison, pre-production models focus on comprehensive quality checks, regulatory compliance verification, and preliminary marketing previews, such as controlled press drives to gather feedback on near-complete vehicles.^[50] Regarding their lifecycle, development mules are generally scrapped or repurposed after testing concludes, as their experimental nature renders them unsuitable for ongoing use or public release. Pre-production models, by contrast, directly transition into assembly line validation, informing manufacturing processes and serving as the final checkpoint before full-scale production begins.^[50] Pre-production models typically integrate data and learnings from extensive mule testing across multiple iterations, allowing automakers to address integration issues and optimize performance, thereby minimizing risks in the shift to production.^[50]

Notable Examples

Historical Mules

One of the earliest notable development mules in automotive history was the 1955 Chevrolet Corvette EX-87, a modified chassis used by engineer Zora Arkus-Duntov to integrate a small-block V8 engine into the Corvette platform.^[51] This mule, originally an unsold 1954 model, underwent extensive testing at facilities like the General Motors Proving Ground, where it achieved speeds up to 163 mph with modifications including a high-performance suspension and the first "Duntov cam" in a Corvette.^[12] The EX-87's successful V8 validation was pivotal in rescuing the struggling Corvette program, which had faltered with its initial inline-six powertrain, by demonstrating the model's potential as a high-performance sports car.^[13] In the 1960s, American Motors Corporation (AMC) developed the AMX/3 as a mid-engine mule to explore racing prototypes and advanced layouts for future production vehicles.^[14] Built in collaboration with Italian designer Giotto Bizzarrini, this prototype featured a steel tubular chassis with a 390-cubic-inch V8 engine positioned behind the driver, weighing approximately 3,100 pounds and aimed at competing with European exotics like Ferrari models.^[52] Only a handful of AMX/3 units were constructed between 1968 and 1970 for testing purposes, including track evaluations that informed AMC's muscle car designs by validating mid-engine balance and handling dynamics.^[53] The 1970s saw Ford employing Fiat 127-based mules to accelerate the development of its compact Fiesta model for European markets, where no suitable in-house platform existed.^[54] These mules, numbering around 25 units, integrated Ford's Kent crossflow engine into the Fiat's lightweight body to test powertrain compatibility, suspension tuning, and supermini packaging under real-world conditions.^[55] This approach allowed Ford to shortcut traditional development timelines by leveraging the 127's proven subcompact architecture, enabling refinements that contributed to the Fiesta's efficient front-wheel-drive setup.^[56] These historical mules exemplified how repurposed vehicles expedited innovation during an era of mechanical experimentation, with the Fiesta mules directly enabling its market debut in 1976 and influencing Ford's subsequent small-car strategies.^[54]

Contemporary Mules

In the development of the Porsche 918 Spyder, a plug-in hybrid hypercar launched in 2013, engineers utilized test mules based on the Boxster/Cayman platform to evaluate the integration of its hybrid powertrain, which combined a 4.6-liter V8 engine with electric motors for a total output exceeding 870 horsepower.^[57] These mules allowed for early validation of the system's performance and drivability on public roads, including street testing in Monaco to assess real-world handling and thermal management under varied urban conditions.^[58] This approach facilitated rapid iteration on the hybrid components before full prototypes were ready, contributing to the 918's record-setting Nürburgring lap time of 6:57 in 2013. The Jaguar XJ220, a landmark supercar produced from 1992 to 1994, relied on an unconventional development mule in the form of a modified Ford Transit van to refine its twin-turbocharged 3.5-liter V6 engine, which ultimately delivered 542 horsepower and enabled a top speed of 213 mph.^[59] This van-based mule, adapted by Tom Walkinshaw Racing, served as a durable testbed for engine durability, turbo response, and suspension tuning on high-mileage runs, despite the vehicle's unorthodox appearance that prioritized functionality over aerodynamics simulation.^[25] Its influence extended into modern engineering practices by demonstrating how non-traditional chassis could accelerate component validation for high-performance vehicles. By 2017, Renault employed development mules on existing platforms, such as modified production models equipped with advanced sensors and cameras, to test battery systems and autonomy features for upcoming electric vehicles within its Z.E. lineup.^[1] These mules focused on evaluating energy efficiency, range extension through regenerative braking, and Level 2+ autonomous capabilities in mixed urban and highway scenarios, paving the way for models like the Zoe's enhanced battery packs that achieved up to 250 miles of WLTP-rated autonomy.^[1] In the 2020s, manufacturers like BMW and Tesla have advanced mule strategies for autonomous driving in electric vehicles, often disguising experimental hardware within production-like bodies to conduct unobtrusive public-road testing. BMW's 2018-originated M2-based EV mule, for instance, integrated battery-electric drivetrains and four-wheel steering to benchmark performance dynamics for the 2025 Neue Klasse EVs, such as the iX3, with advanced driver assistance systems including planned Level 3 autonomy capabilities.^[60]^[61] Similarly, Tesla has tested Full Self-Driving (Supervised) software on modified Model Y vehicles since 2022, using them as de facto mules to gather data on unsupervised autonomy in real-world conditions, directly informing the 2025 Cybercab robotaxi rollout with no steering wheel or pedals.^[62] These efforts have accelerated EV adoption by validating integrated autonomy-battery systems, reducing development timelines for 2025 models amid global electrification targets.

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1965 Chevy Chevelle - Development Mule - Hot Rod
Nov 1, 2010 · As a development mule, this car's job is to hit every pothole ... Even though the car is used primarily for suspension testing ...
[31]
https://www.hotrod.com/features/1011phr-1965-chevy-chevelle
[32]
Lamborghini Developing Active Camber And Toe System
Dec 19, 2023 · The results, based on our drive in a Lamborghini Huracán development mule at Porsche's Nardò test track in Italy, are deeply impressive. The ...
[33]
2019 Mini Electric: first official pictures - Autocar
Jul 12, 2018 · ... cold-weather testing, where the components and range of a development mule based on the pre-facelift Mini is being examined in sub-zero ...
[34]
2018 Mercedes-Benz 'EQC': mule for electric SUV spied testing - Drive
Feb 7, 2017 · A development mule for the Mercedes-Benz EQC electric crossover has been spied undergoing cold weather testing in northern Europe.Missing: automotive | Show results with:automotive
[35]
Noise and Vibration Development for Adapting a Conventional ...
May 13, 2013 · In this paper, several of the potential noise and vibration development activities will be highlighted, including discussions on powertrain ...Missing: mule | Show results with:mule
[36]
How Test Vehicles Are Used for Physical Verification
### Summary of Regulatory Compliance Testing Using Development Mules
[37]
Hybrid electric vehicle - Wikipedia
First commercial flex-fuel hybrid electric car tested with a Toyota Prius as development mule. In December 2018, Toyota do Brasil announced the development ...
[38]
Here's How Automakers Design Test-Car Camouflage To Hide ...
Oct 13, 2022 · Hacked up development mules are built to test the engineering components, usually under whatever existing body can be butchered to fit, but ...
[39]
Discover The Science Behind Car Camouflage - Motor1.com
Aug 27, 2020 · Car camouflage, inspired by submarine warfare, uses patterns to confuse the human eye and autofocus cameras, though body lines can still be ...
[40]
ŠKODA test mules: The art of camouflage
May 25, 2020 · ... test mule will on occasion be parked out in the open, for example when refuelling at a petrol station. Materials used inside a test vehicle ...
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Camouflage, the incognito way car makers test drive new prototypes
Jan 21, 2017 · The patterns they've developed help to hide shadows, making it difficult to determine a surface's shape or style. With key details obscured, ...Missing: techniques | Show results with:techniques
[42]
Hiding A Car In Plain Sight: Detroit's Car Spies And The Art Of Auto ...
Mar 10, 2016 · Test cars hold the secrets of future design, styling and engineering that Ford and all other car makers want to keep from prying eyes.
[43]
Carmakers Keeping Cars Top Secret - Business Insider
Feb 25, 2016 · Ford, for example, has developed effective camouflage to hide their designs from spy photographers or cellphone cameras.Missing: intensified paparazzi
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Now More Than Ever, Automakers Must Protect Trade Secrets
Dec 13, 2021 · Automotive businesses should pay special attention to third party suppliers and vendors with whom trade secret information needs to be shared.<|control11|><|separator|>
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Video: Porsche 918 Spyder Test Mules Spotted near Valencia
Jul 24, 2012 · The test mules were spotted on a highway near Valencia, Spain last week. In the footage below you will see three 918 Spyders driving by the lens ...Missing: development | Show results with:development
[46]
Case Study: Hybrid Powertrain System Development - Academia.edu
Durability development, testing and mechanical integration, etc. were ... development MULE VEH - GEN1 PWT A/B sample VEH GEN1 PWT A/B sample hardware ...
[47]
The secret world of car development, part 2: Timeline of a prototype
Aug 10, 2018 · A six-year process; one that begins with an idea and flourishes through the digital space and on to the opaque world of the automotive development industry.
[48]
[PDF] Vehicle Dynamics Development Process With Offline and Driver-in ...
Sep 14, 2021 · The mule car is traditionally built on the same type of car that the project is developing and then parts and systems are changed to suit the ...
[49]
https://www.evoindia.com/features/timeline-of-prototype
[50]
This Is the Moment the Corvette Became the American Sports Car
Dec 27, 2023 · Upon completion, Yunick shipped the car back up to Michigan where it was assigned as a test mule for Duntov himself. ... history as a development ...
[51]
AMX3 - The Mid-Engine American Super Car - Fuel Curve
Sep 7, 2018 · AMC pressed on and later in 1968 debuted a mid-engine prototype simply called the AMX2 but was mainly a styling exercise. Although beautiful ...<|separator|>
[52]
How AMC's AMX/3 Concept Car Could Have Been A Real Mustang ...
Jun 25, 2025 · The AMX was American Motors' shortened two-seat Javelin production car, and the AMX/2 name was applied to a mid-engined concept car not unlike ...
[53]
Party Downsize: The Ford Fiesta Mk1 and Mk2 - Ate Up With Motor
Nov 27, 2013 · The development and history of Project Bobcat: Ford's 1976-1983 Mk1 Fiesta, the XR2, and the 1984-1989 Fiesta Mk2.Missing: 1970s | Show results with:1970s
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THE FORD FIESTA Mk. I - A TRIBUTE - Lancaster Insurance
Oct 25, 2022 · They also tested various forms of the Kent engine in a 127 bodyshell; some 25 Fiats are believed to have been involved in the test programme.
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Ford Fiesta - - AROnline
Ford's arrival in the supermini sector might have been a little late in 1976, following the Fiat 127, Renault 5 and Volkswagen Polo by several years.
[56]
Porsche 918 Spyder makes driving debut - AutoTrader NZ
According to sources, the Porsche 918 Spyder is currently being tested in the form of several mules wearing the Boxster/Cayman body. Production will be ...
[57]
File:2013 Porsche 918 Spyder development mule in Monaco.jpg
2013 Porsche 918 Spyder development mule in Monaco.jpg Size of this preview: 800 × 533 pixels. Other resolutions: 320 × 213 pixels | 640 × 427 pixelsMissing: spotted | Show results with:spotted
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The Ford van that helped Jaguar build the XJ220 - Road & Track
Dec 26, 2014 · This 640-hp Ford van helped build a 213-mph supercar. To develop the turbocharged XJ220 V6, Jaguar needed a test bed.Missing: mule modified aerodynamics
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BMW M Built an M2 EV Mule 'Beast' - Autoweek
Dec 19, 2024 · This M2 was used to test vehicle dynamics and the battery-electric powertrain. According to Michael Sailer, functional development BMW M driving dynamics,Missing: BEV | Show results with:BEV
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BMW Level 3 Autonomous Driving Tech Coming in 2025
Mar 13, 2022 · BMW Level 3 Autonomous Driving Tech Is Coming in 2025. The automaker is collaborating with tech companies Qualcomm and Arriver. The goal is to ...
[61]
Elon Musk flags fully autonomous factory to door deliveries as ...
May 31, 2025 · Tesla's CEO, Elon Musk, has confirmed that the company has been testing self-driving Model Ys on the streets of Texas ahead of the company's official Robotaxi ...