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Ford Sigma engine

The Ford Sigma engine is a family of compact, inline-four gasoline engines developed by Ford Motor Company in collaboration with Yamaha, introduced in 1997 as the automaker's first aluminum-block inline-four design, featuring double overhead camshafts (DOHC) and mechanical bucket tappets for efficient performance in small vehicles.^[1] Primarily manufactured at facilities in Valencia, Spain; Bridgend, Wales; and Taubaté, Brazil, the Sigma series emphasizes lightweight construction and fuel efficiency, with displacements ranging from 1.1 liters to 1.6 liters across its variants.^[1] Key evolutions include the initial 1.3-liter and 1.6-liter versions debuted in the European Ford Fiesta, offering power outputs from approximately 70 to 100 horsepower in naturally aspirated form, later enhanced with twin independent variable camshaft timing (Ti-VCT) in models like the 2011 North American Fiesta's 1.6-liter variant for improved torque and economy.^[1] The lineup expanded to include turbocharged EcoBoost iterations, such as the 1.6-liter gasoline direct-injection (GTDI) version producing up to 178 horsepower, integrated into vehicles like the Ford Fusion and Escape for better power density without increasing size.^[1]^[2] Notable for its role in powering subcompact and compact Ford models globally, including the Fiesta, Focus, and Ka, the Sigma engine family supports a compression ratio of 11:1 in its 1.6-liter Ti-VCT configuration (98 cubic inches displacement) and requires minimum 87-octane fuel, contributing to Ford's emphasis on modular, efficient powertrains in the late 1990s and 2010s.^[3] The engine was phased out in most production vehicles by the early 2020s, with its final applications in specialist vehicles like the Caterham Seven ending in 2025.^[4] Applications also extend to racing adaptations, such as Ford Racing's B-Spec versions, underscoring its versatility in both consumer and performance contexts.^[1]

Overview

Introduction

The Ford Sigma is a family of small-displacement straight-four gasoline engines introduced by Ford Motor Company in 1995, initially developed in collaboration with Yamaha for use in subcompact and compact vehicles.^[5] These engines feature an aluminum block and double overhead camshaft (DOHC) design, marking Ford's first such inline-four with advanced features like a plastic intake manifold and ladder-frame main bearing structure.^[5]^[1] Primary displacements include 1.25 L, 1.3 L, 1.4 L, 1.6 L, and 1.7 L, optimized for balance between performance and economy in entry-level applications.^[6]^[1] Over time, the Sigma family evolved from its original Zetec-S branding to the Duratec designation, reflecting updates in technology and marketing while maintaining its core role in powering Ford's compact and economy vehicles worldwide.^[6] Key evolutions include variants like the Zetec RoCam and Duratec Ti-VCT, which introduced features such as twin-independent variable camshaft timing for enhanced performance.^[6]^[1] The Sigma engines have been manufactured in large volumes at global sites, including the Bridgend Engine Plant in Wales, UK; the Taubaté Engine Plant in Brazil; and the Valencia Engine Plant in Spain, supporting Ford's international production needs.^[1] Additional assembly occurs at facilities like the Chongqing Automobile Engine Plant in China for specific markets.^[7] Early Sigma variants emphasized fuel efficiency through lightweight construction and efficient combustion, achieving compliance with emissions standards such as Euro 4 and Euro 5 in European applications.^[6] Later iterations, including Ti-VCT models, further improved fuel economy by up to several percent while reducing emissions.^[1]

Development and Production

The development of the Ford Sigma engine originated in the early 1990s as a project to replace the aging HCS and CVH engine families in Ford's compact vehicle lineup, aiming to provide a modern, efficient powerplant for smaller models.^[8] The engine's first prototypes emerged around 1994, leading to its debut in 1995 in European models such as the Ford Escort and Fiesta.^[1] This introduction marked a significant step in Ford's engine strategy, emphasizing advanced engineering to meet evolving emissions and performance standards in Europe. Production commenced in 1995 at Ford's Bridgend Engine Plant in Wales, United Kingdom, alongside the Valencia Engine Plant in Spain, to support initial European demand.^[9] In 2002, manufacturing expanded to the Taubaté Engine Plant in São Paulo, Brazil, enabling localized production for South American markets and facilitating adaptations like flex-fuel compatibility.^[10] The core design goals centered on a lightweight all-aluminum cylinder block and head construction to reduce weight, a double overhead camshaft (DOHC) layout for enhanced valvetrain efficiency, and targeted improvements in noise, vibration, and harshness (NVH) through innovations like a ladder-style main bearing ladder and hollow camshafts, surpassing the characteristics of its Kent-derived predecessors.^[5] Global production scaled rapidly, with the Bridgend facility alone reaching an annual output of over 500,000 Sigma units by the mid-2010s, contributing to cumulative totals exceeding 20 million engines across all Ford plants by 2016 when combined with other families.^[11]^[12] In 2002, the Sigma family underwent a branding shift to Duratec to align with Ford's broader engine nomenclature strategy.^[1] The engine's production lifecycle began winding down in Europe during the late 2010s amid shifts toward electrification, with the Bridgend plant ceasing operations in September 2020 after 25 years of Sigma manufacturing.^[13] Output continued in emerging markets through the Taubaté facility until its closure in 2021 as part of Ford's restructuring in South America.^[14] Limited final production persisted into 2025 for specialized applications, including the Caterham Seven 310 Encore series, marking the end of the Sigma's three-decade run.^[15]

Engine Variants

Zetec-S and Zetec-SE

The Zetec-S and Zetec-SE variants formed the high-performance foundation of the Ford Sigma engine family, characterized by a compact DOHC 16-valve design with an aluminum cylinder block and head for reduced weight and improved heat dissipation. Available in 1.6 L and 1.7 L displacements, these engines emphasized sporty responsiveness through features like variable camshaft timing (VCT) on the intake side and a lightweight plastic intake manifold to enhance volumetric efficiency. The architecture also included a rigid ladder-style main bearing ladder and powder metallurgy connecting rods, enabling reliable operation at high revs while supporting tuning potential up to 200 hp in modified applications.^[5]^[16] Introduced in 1995, the Zetec-S quickly became synonymous with Ford's performance ethos, producing 100 hp from the 1.6 L version and up to 125-130 hp from the 1.7 L unit, paired with torque outputs around 157 Nm for agile acceleration in models like the Ford Puma and early Focus ST variants. The 1.7 L configuration featured a bore of 80 mm and a stroke of 83.6 mm, resulting in a total displacement of 1,679 cc, while both sizes maintained a standard compression ratio of 10.3:1 and a redline extending to 7,000 rpm to deliver rev-happy character. These specifications allowed the engine to balance everyday usability with enthusiastic driving, contributing to its popularity in compact hot hatches.^[5]^[17]^[18] Evolving to address stricter emissions requirements in the late 1990s, the Zetec-SE variant emerged around 2000 with optimizations including a recalibrated ECU for finer fuel mapping and an enhanced catalytic converter to lower hydrocarbon and NOx outputs, marginally reducing peak power to 95-100 hp in select configurations while preserving overall drivability. This adaptation ensured compliance with Euro 3 standards without major redesigns, though it shifted emphasis toward cleaner operation in urban-focused applications. A critical maintenance aspect for both Zetec-S and Zetec-SE engines involves the timing belt, which requires replacement every 100,000 km to mitigate risks of catastrophic failure due to the engine's interference design.^[16]^[19] Over time, the Zetec-S and Zetec-SE architectures paved the way for the rebranded Duratec series, which refined these designs for broader efficiency gains.^[5]

Zetec RoCam

The Zetec RoCam variant of the Ford Sigma engine family was introduced in 2001 as a cost-effective SOHC design intended for entry-level vehicles, utilizing a roller-finger follower camshaft system to simplify the valvetrain compared to the DOHC Zetec-S configuration. Developed initially by Ford of Brazil to compete with established economy engines like the Volkswagen EA827 series, it features a single overhead camshaft driving eight valves via a timing belt, which contributes to lower manufacturing complexity and maintenance needs. This setup allowed for reduced production costs while maintaining compatibility with the Sigma family's modular architecture. Primarily offered in 1.3 L displacement, the Zetec RoCam engine delivers power outputs in the range of 60 to 70 hp, with representative examples achieving 60 PS at 5,500 rpm in applications like the Ford Fiesta. The 1.3 L version has a bore of 73.95 mm and stroke of 75.48 mm, resulting in a displacement of 1,297 cc, while the compression ratio is 10.2:1 to support efficient operation on regular unleaded fuel. A 1.25 L variant was also produced in some markets, though less common in RoCam form, with similar economy-focused tuning yielding around 75 PS. Key design elements include a cast iron cylinder block paired with an aluminum cylinder head for balanced weight and thermal management, hydraulic lash adjusters to eliminate periodic valve adjustments, and multipoint electronic fuel injection for precise fueling and emissions control. The valvetrain employs roller finger followers on the camshaft lobes, enhancing durability under high-temperature conditions typical of emerging markets. These features contribute to the engine's reputation for reliability, with advantages in hot climates due to robust cooling provisions and material choices that resist thermal stress. Production of the Zetec RoCam occurred primarily at Ford's Port Elizabeth plant in South Africa, where it was manufactured for local assembly and export to global markets starting around 2002, including supplies to European lines for models like the Fiesta and Ka. In India, the engine was initially sourced from South Africa for vehicles such as the Ford Ikon, supporting local market demands for affordable, durable powertrains before potential shifts to domestic assembly. This regional focus helped optimize costs, with the RoCam design estimated to be approximately 20% less expensive to produce than equivalent DOHC units due to fewer components in the valvetrain.

Duratec

The Duratec variant of the Ford Sigma engine family underwent a rebranding in 2003, transitioning from the Zetec-S designation to Duratec to achieve greater global naming consistency across Ford's engine lineup, while retaining the core architecture of the 1.6 L displacement.^[20]^[8] This update introduced enhancements focused on efficiency and power delivery, including refined variable valve timing (VVT) on the intake side to optimize low-end torque and mid-range performance, alongside a plastic intake manifold design that improved airflow characteristics by reducing weight and enabling better thermal management compared to earlier metal constructions.^[21]^[22] Power outputs for these engines typically ranged from 105 hp in base 1.6 L configurations, balancing everyday drivability with improved fuel economy.^[23] The 1.6 L Duratec featured a bore of 79.0 mm and stroke of 81.4 mm, paired with a dual overhead camshaft (DOHC) 16-valve cylinder head, and found primary applications in vehicles such as the Ford Focus, where it provided responsive acceleration and reliable performance.^[23]^[24] To meet evolving emissions standards like Euro 5, the engine incorporated drive-by-wire throttle control for precise air-fuel management and secondary air injection to reduce cold-start hydrocarbons by introducing fresh air into the exhaust.^[25]^[26] Weighing approximately 110 kg in dry configuration, the Duratec benefited from belt-driven camshafts, which required periodic replacement but contributed to lower initial costs.^[27]^[28] Aftermarket tuning support is robust, with modifications such as enhanced intake systems, exhaust upgrades, and ECU remapping enabling outputs up to 200 hp while maintaining street-legal reliability.^[29]

Duratec Ti-VCT

The Duratec Ti-VCT variant was introduced in 2008 as an evolution within the Ford Sigma engine family, incorporating Twin Independent Variable Camshaft Timing (Ti-VCT) technology that independently adjusts the timing of both intake and exhaust camshafts. This system uses hydraulic cam phaser actuators controlled by the engine control unit (ECU), allowing continuous variation based on engine load and speed to optimize combustion efficiency, power delivery, and emissions. By enabling up to 50 degrees of adjustment on the intake camshaft and 40 degrees on the exhaust camshaft, Ti-VCT facilitates better airflow management and internal exhaust gas recirculation without additional hardware.^[30] Available in 1.6 L displacement, the Duratec Ti-VCT engines deliver power outputs ranging from 115 to 125 hp, with torque peaking at up to 155 Nm at 4,000 rpm in the 1.6 L version for responsive low-end performance. The fully aluminum block and cylinder head construction reduces weight while maintaining durability, complemented by direct-acting mechanical bucket tappets in the DOHC valvetrain for precise valve operation and oil-jet piston cooling to manage thermal loads during high-output operation. These features build on the foundational Duratec design, enhancing overall refinement.^[21] The Ti-VCT system contributes to efficiency gains of approximately 5% in fuel economy over the standard Duratec, achieved through optimized valve overlap and reduced pumping losses, while supporting compliance with stringent Euro 6 emissions standards via lower NOx output. Additionally, the engine's architecture, including its compact layout and variable timing flexibility, makes it well-suited for integration into hybrid powertrains in subsequent Ford applications, enabling seamless blending of electric and internal combustion operation.^[31]^[32]^[33]

Technical Features

Key Design Elements

The Ford Sigma engine family adopts a straight-four (inline-4) cylinder architecture, featuring an all-aluminum block and cylinder head for reduced weight and improved thermal efficiency. This crossflow design facilitates efficient intake and exhaust gas flow, with pent-roof combustion chambers promoting compact combustion and enhanced volumetric efficiency across the displacement range of 1.25 to 1.7 liters.^[1]^[34] The valvetrain configuration includes options for single overhead camshaft (SOHC) or dual overhead camshaft (DOHC) setups, typically with four valves per cylinder actuated by direct bucket tappets. Most variants use mechanical bucket tappets adjusted by shims, requiring periodic valve clearance checks and contributing to smoother operation. Camshaft drive mechanisms vary between timing chains for durability in higher-performance models and belts in economy-oriented versions.^[34]^[35] Fuel delivery relies on sequential multipoint electronic fuel injection as the standard system, ensuring precise metering for optimal air-fuel ratios and emissions control; later iterations introduced upgrades such as variable valve timing (e.g., Ti-VCT) for broader torque delivery without altering the core injection architecture. The lubrication system employs a wet sump design with an oil capacity of approximately 4.25 liters, supporting reliable cooling and wear protection under normal operating conditions.^[36]^[37] Material choices emphasize lightweight aluminum for the block, often reinforced with cast-iron cylinder liners to enhance durability and heat dissipation, resulting in a complete engine weight ranging from 90 to 120 kg depending on displacement and accessories. To address noise, vibration, and harshness (NVH), rubber-isolated engine mounts further isolate vibrations from the chassis.^[5]

Variant Differences

The Ford Sigma engine variants diverge primarily in valvetrain architecture and variable valve timing systems to optimize for performance, cost, and efficiency across different displacements and market segments. The Zetec-S and Zetec-SE variants employ a double overhead camshaft (DOHC) with 16 valves, supporting higher engine speeds up to approximately 7,000 rpm for enhanced power delivery in performance-oriented applications, while the Zetec RoCam uses a single overhead camshaft (SOHC) with 8 valves and an iron block to achieve cost savings and simplify manufacturing for entry-level vehicles in emerging markets.^[1]^[38] In the Duratec lineup, the base version features single variable valve timing (VVT) on the intake camshaft, whereas the Duratec Ti-VCT incorporates dual independent VVT on both intake and exhaust camshafts, yielding a torque improvement of about 3-5% (from 150 Nm to 155 Nm at similar rpm ranges) through better optimization of valve overlap and combustion efficiency.^[39]^[40] Displacement variations further accentuate these differences, with smaller 1.25 L and 1.3 L configurations prioritizing economy at specific power outputs of 60-80 hp/L for low-end drivability and fuel savings, contrasted by the larger 1.6 L variant delivering over 70 hp/L for higher performance potential.^[5] Emissions controls evolved across variants, with early Zetec-S/SE models relying on basic catalytic converters for compliance with Euro 3 standards, while later Duratec Ti-VCT iterations integrated exhaust gas recirculation (EGR) systems and on-board diagnostics II (OBD-II) for Euro 5 adherence, reducing NOx and CO emissions by up to 15% through improved air-fuel management.^[1] Maintenance requirements vary by timing drive: Zetec-S/SE and RoCam use timing belts recommended for replacement every 160,000 km or 6-10 years, whereas select Duratec configurations incorporate more durable timing chains designed for engine lifetime service without scheduled replacement. Most variants use timing belts requiring replacement every 160,000 km or 8-10 years; some higher-performance or later models may use chains.^[19] Power-to-weight ratios remain consistent at 1.0-1.2 kg/hp across most variants due to the shared compact aluminum architecture (except RoCam's iron block), but the RoCam achieves approximately 10 kg lighter overall weight through simplified SOHC design and material optimizations like plastic intake manifolds and fabricated camshafts, enhancing vehicle agility in lightweight applications.^[38]^[6]

EcoBoost Variants

Later Sigma-based EcoBoost iterations incorporate turbocharging with gasoline direct injection (GDI), twin-scroll turbochargers, and intercooling for improved power density and efficiency. The 1.6L EcoBoost variant, for example, delivers up to 178 hp while maintaining compact dimensions, with compression ratios around 10:1 and advanced ignition timing controls.^[1]

Applications

Automotive Uses

The Ford Sigma engine family found widespread application in European-market Ford vehicles, particularly in compact models emphasizing efficiency and performance. In the Ford Fiesta, variants such as the 1.25 L and 1.6 L RoCam and Duratec engines powered the fifth-generation model from 2002 to 2008, while the sixth-generation Fiesta (2008–2017) utilized 1.25 L to 1.6 L Duratec Ti-VCT versions for improved fuel economy and emissions compliance.^[1]^[5] The Ford Focus incorporated 1.6 L and 2.0 L Zetec-S and Duratec engines across its first generation (1998–2004) and second generation (2004–2011), providing a balance of power outputs from 100 to 145 horsepower suitable for both standard and sport-oriented trims.^[34]^[41] In North America, Sigma-derived engines powered utility and sedan models, with the 2.3 L and 2.5 L Duratec variants equipping the Ford Escape compact SUV from 2005 to 2012, delivering 153 to 168 horsepower depending on the model year and tuning for responsive acceleration in daily driving.^[41] Later iterations included the 2.0 L Atkinson I4 in hybrid configurations for the Ford Fusion starting in 2013, though the initial 2010 hybrid models primarily used a related 2.5 L Duratec; these adaptations enhanced hybrid system integration for up to 188 combined horsepower.^[1]^[23] Emerging markets saw tailored Sigma applications for local fuels and conditions, notably in Brazil and India where the Ford Fiesta employed 1.0 L to 1.6 L RoCam and Duratec flex-fuel variants from the early 2000s through the 2020s, capable of running on ethanol blends up to E100 for compatibility with regional biofuels.^[42] These adaptations maintained outputs around 80 to 110 horsepower while optimizing for ethanol's higher octane.^[43] Partner vehicles extended Sigma use through Ford's alliances, with the Volvo C30 compact hatchback (2006–2013) integrated the 2.0 L Duratec engine, producing 143 horsepower (145 PS) in base petrol configurations for refined performance in premium applications.^[41] Production of Sigma engines in the Ford Fiesta concluded in July 2023 at Ford's Cologne plant in Germany, marking the end of a 26-year run for the model that accounted for over 18 million units globally, with Sigma variants comprising a significant portion in later generations.^[44]

Special and Aftermarket Applications

The Ford Sigma engine family has found niche applications in performance-oriented vehicles and racing series, particularly through modified variants of its Duratec iterations. In the Caterham Seven lineup, the 1.6-liter Sigma engine has been a staple since the early 2000s, powering models like the Seven 310R with variable valve timing and a remap for 152 bhp output.^[45] This engine's lightweight aluminum construction and high-revving nature make it ideal for the Seven's minimalist chassis, enabling agile handling in track and road use. The 2025 Seven 310 Encore marks the final limited-edition production of a Sigma-powered Caterham, limited to 25 units with 152 bhp, unique styling elements, and a 0-60 mph time of 4.9 seconds, preceding the marque's transition to the new 1.3-liter Horse turbocharged engine due to evolving emissions regulations.^[46]^[47] In motorsport, the Sigma engine powers the third-generation SCCA Spec Racer Ford, introduced in 2015, featuring a sealed 1.6-liter DOHC unit tuned to approximately 135 hp and 118 lb-ft of torque, revving to 6,750 rpm.^[48]^[49] This setup provides reliable, cost-controlled performance in SCCA's Spec Racer Formula class, with the engine's modern fuel injection and electronic management contributing to close racing on road courses. The Spec Racer Ford's use of the Sigma emphasizes parity, as all units are supplied and sealed by SCCA Enterprises to prevent unauthorized modifications.^[50] Ford Performance offers crate engine options based on the 2.0-liter Duratec Ti-VCT variant, rated at 160 hp in its naturally aspirated form, suitable for kit cars, resto-mods, and custom builds requiring a compact, high-output powerplant.^[51] Priced around $5,800 for the complete kit including control pack, these engines leverage direct injection and twin independent variable camshaft timing for improved efficiency and tunability in non-OEM applications.^[51] Rally applications highlight the Duratec's robustness in high-stress environments, as seen in the Ford Fiesta S2000, which employed a tuned 2.0-liter Duratec engine producing 280 hp at 8,000 rpm and paired with a sequential gearbox for international championships.^[52] This variant shared core components with the Focus RS WRC powertrain, delivering strong mid-range torque for gravel and tarmac stages while maintaining serviceability under rally conditions. Aftermarket support extends the Sigma's versatility for enthusiasts, with tuning kits like Piper Cams' fast-road camshafts for the 1.6-liter Ti-VCT version enhancing mid-range power by up to 12 bhp through increased lift and duration, ideal for drifting and track-day modifications.^[53] These upgrades, often combined with intake and exhaust revisions, are popular in grassroots motorsport, allowing owners to achieve reliable gains without compromising drivability.^[54]

Legacy and Comparisons

Comparison to Zetec-E

The Zetec-E engine family consists of 1.8 L and 2.0 L DOHC 16-valve inline-four units introduced in 1994 for the Ford Mondeo and Contour, featuring an iron block based on CVH bore centers and initially hydraulic tappets transitioning to mechanical in later versions.^[1] Earlier variants of the broader Zetec lineup, including 1.6 L to 1.8 L displacements, debuted in 1991 for models like the Escort and early Mondeo, with later iterations incorporating a black plastic cam cover for reduced weight and noise.^[55] In contrast, the Sigma engine represents a significant evolution, offering a lighter all-aluminum block design compared to the Zetec-E's iron construction with cast-iron cylinder sleeves, resulting in reduced overall engine weight and improved packaging efficiency.^[1] This aluminum architecture contributes to better fuel economy, with Sigma variants achieving enhanced efficiency through optimized combustion and lighter mass, while the modular architecture of the Sigma family supports easy scaling across 1.0 L to 1.6 L displacements for diverse applications.^[1] Additionally, the Sigma's DOHC setup with mechanical bucket tappets improves oil flow dynamics over the Zetec-E, mitigating common failure points like inadequate lubrication in high-rev scenarios.^[1] Performance-wise, both engine families deliver comparable outputs in the 100-130 hp range, but Sigma variants incorporate variable valve timing (VVT) in later models like the 2011 Ti-VCT iteration, boosting low-end torque for more responsive urban driving without sacrificing top-end power.^[1] The Sigma's introduction marked a transitional shift, replacing the Zetec-E in the 1998 Ford Focus lineup as part of Ford's push toward lighter, more efficient powertrains, with Zetec-E production ceasing by 2001.^[1]

Replacement and Current Status

The Ford Sigma engine began to be phased out in mainstream applications starting in 2012, when Ford introduced the 1.0-liter EcoBoost three-cylinder turbocharged engine in Europe for models like the Fiesta, replacing the smaller-displacement Sigma variants such as the 1.25-liter unit to meet stricter fuel efficiency and emissions targets.^[56] This shift marked the beginning of a broader transition to EcoBoost technology across Ford's lineup, with the 1.0-liter EcoBoost offering comparable power to the 1.25-liter Sigma while achieving up to 20% better fuel economy in real-world testing.^[57] In hybrid applications from 2018 onward, designs were superseded by the Dragon family of engines, including Atkinson-cycle variants optimized for electrified powertrains in vehicles like the Puma mild hybrid, prioritizing thermal efficiency over the naturally aspirated Sigma's simpler architecture.^[58] By 2024, Ford fully discontinued production of the Sigma engine across all markets, ending a nearly three-decade run that saw it power compact cars, crossovers, and niche vehicles worldwide.^[15] Residual stock and remanufactured units remain available for service and repairs through 2027, supported by Ford's global parts network to ensure ongoing vehicle support.^[8] The 1.5-liter EcoBoost three-cylinder (Dragon) took over in performance-oriented models like the Puma ST, replacing the 1.6-liter Sigma with 10-15% improved fuel efficiency thanks to turbocharging, direct injection, and variable valve timing—delivering around 40-45 mpg in combined driving compared to the Sigma's 35-40 mpg.^[59] The Sigma engine's legacy endures in Ford's modular engine strategy, where its compact, aluminum-block design and shared components influenced the scalability of subsequent families like Duratec and EcoBoost, enabling easier adaptations for global markets and power outputs from 80 to 200 horsepower.^[1] Aftermarket parts availability remains robust, with specialists offering everything from crankshafts to cylinder heads, ensuring longevity for older Fiestas, Fusions, and third-party applications without reliance on OEM supplies.^[60] As of 2025, the final OEM use of the Sigma concluded with Caterham's Seven 310 Encore limited edition, a run of 25 vehicles marking the end of its integration in new production; no further OEM adoptions are planned.^[46] Environmentally, the Sigma played a key role in the pre-Euro 6 era (before 2014), powering vehicles compliant with Euro 5 standards through port fuel injection and basic catalytic converters, but its naturally aspirated design has become obsolete under Euro 6d and impending Euro 7 regulations, which demand advanced aftertreatment and hybridization for sub-100 g/km CO2 limits that the Sigma cannot achieve without major redesign.^[5] This obsolescence aligns with broader industry shifts toward electrified and turbocharged powertrains to reduce tailpipe emissions and improve urban air quality.^[61]

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A 208 horsepower version with roller finger followers for the Taurus and Sable, and the 2001 and later Ford Escape and Mazda Tribute. • A more powerful 232 hp ...
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https://charm.li/Ford/2001/F%2520550%25202WD%2520Super%2520Duty%2520V10-6.8L%2520VIN%2520S/Repair%2520and%2520Diagnosis/Powertrain%2520Management/Emission%2520Control%2520Systems/Air%2520Injection/Description%2520and%2520Operation/Secondary%2520Air%2520Injection%2520%2528AIR%2529%2520Systems/
[27]
[PDF] Servicing Vehicles Equipped with Variable Valve Timing
The cam phasing is continuously variable within a range of 40 degrees for the intake valve timing and 50 degrees for the exhaust valve timing. When the ...Missing: Duratec Ti-
[28]
https://www.tomorrowstechnician.com/engine-series-a-decade-of-the-duratec-servicing-ford-s-3-0l-engine/
[29]
[PDF] FORD FOCUS SPECIFICATIONS
2.0L TDCi diesel. 6-speed PowerShift. 150. 124. 6.1. 4.0. 4.8. 210 (130). 8.7. N.A.. Focus Wagon. Engine. Power. (PS). CO2. (g/km). Urban.Missing: Sigma | Show results with:Sigma<|separator|>
[30]
[PDF] 2.5L Duratec Hybrid Engine Transit 164ps | Ford UK
The 2.5L Duratec Hybrid engine has 164PS, 213 lb-t torque, 2.5L displacement, dual overhead camshafts, and an aluminum block/head.
[31]
Ford Sigma / Zetec SE Engine - RWD Motorsport
The Ford Duratec engine designation has been applied to many engine types. These include the Ford Zetec engine, the Ford Sigma engine, the Mazda L engine ...
[32]
1600 Sigma Cam Drive Belt or Chain? - Talk Morgan
Jan 10, 2012 · My Morgan handbook says that the 1595cc Sigma engine has chain driven camshafts. Michael Palmer's 4/4 book shows, and lists belt driven cams ...
[33]
Capacities and Specifications - 1.6L Duratec-16V (Sigma)
Engine oil fill capacity excluding the oil filter. 3.75 L. Engine coolant fill capacity. 5.7 L. Fuel tank fill capacity. 52 L. Washer system fill capacity.Missing: sequential multipoint injection wet sump
[34]
OWNERS HANDBOOK - Caterham Cars - YUMPU
Jan 11, 2013 · Oil (incl Filter) wet sump 4.5 L<br />. Dry sump 6.0 L<br />. Gearbox ... Ford Sigma Ford Engine oil<br />. Formula E-5W-30<br />. CSR/R400 ...
[35]
Balance Shaft Delete BSD Kit Compatible with Ford Duratec and ...
Balance Shaft Delete BSD Kit Compatible with Ford Duratec and Mazda MZR 4 Cylinder 2.0L 2.3L 2.5L engines found in Ford Escape Focus Fusion Mercury Milan ...
[36]
SOUTH AFRICA: Ford ships RoCam engines to Europe - Just Auto
May 22, 2002 · Ford's Port Elizabeth plant had been designated as a supplier of the engines to the company's assembly lines worldwide.Missing: Zetec 2001 introduction
[37]
[PDF] PERSINFORM ATIE
The power delivered by Ford Duratec 1.6 L Ti-VCT has been increased by a respectable 15 hp over the original from 100 to 115 hp. Remarkable, as well, is the ...
[38]
The new Ford Duratec 1.6 I Ti-VCT engine | MTZ worldwide
This Ti-VCT engine (Twin Independent Variable Cam Timing) offers less consumption as well as improved torque characteristics and peak power.Missing: compliance | Show results with:compliance<|separator|>
[39]
Ford Sigma Engine Family Info, Power, Specs, Wiki
Typically of small displacement, ranging from 1.2 to 1.7 liters, the Ford Sigma engine family focuses on minimalism for optimal efficiency in a compact size.Missing: history specifications
[40]
Ford Duratec Engine - RWD Motorsport
The Ford Duratec engine designation has been applied to many engine types. These include the Ford Zetec engine, the Ford Sigma engine, the Mazda L engine ...Missing: rebranding | Show results with:rebranding
[41]
Development of 1.6L Flex Fuel Engine for Brazilian Market
Nov 22, 2005 · This paper describes highlights and overall improvements achieved on the development of the Ford Zetec RoCam 1.6l Flex Fuel engine for the ...Missing: Fiesta Sigma
[42]
Ford Starts Producing Flexfuel Engine in Brazil - autoevolution
Dec 21, 2009 · Out of the total production, 250,000 units represent Zetec Rocam engines. The new 1,596-cc engine has the mission to launch the flexible-fuel ...Missing: volume | Show results with:volume
[43]
Ford ends an era as the last Fiesta rolls off the production line - CNBC
Jul 7, 2023 · "As part of this transition, production of the Fiesta in Cologne, Germany will be discontinued on 7 July 2023, and a new era at the Cologne ...
[44]
50 at 50 - Caterham Cars
Oct 19, 2023 · The Seven 310R launched in 2016, based on the 1.6-litre Sigma engine used in the 270R but with variable cams and a remap to deliver 152 bhp ...
[45]
Introducing 310 Encore: The Final Performance - Caterham Cars
Jun 11, 2025 · The 310 Encore is a limited-edition model with a 152bhp engine, 0-60mph in 4.9 seconds, 25 made, and unique exterior and interior features.
[46]
The Seven 310 Encore will be the last Ford Sigma-engined Caterham
Jun 11, 2025 · The Seven 310 Encore will be the last Ford Sigma-engined Caterham. Sniff, here endeth 50 years of 1.6-litre Ford engines in Caterhams...Missing: Duratec | Show results with:Duratec
[47]
8 Reasons the Spec Racer Ford is a Fantastic Race Car
Feb 12, 2019 · The cars have a minimum weight of 1560 lbs (707 kgs) with driver, pushed along by a 1.6L Ford Sigma motor tuned to ~135 hp, 118 lb-ft torque.Missing: type | Show results with:type
[48]
iRacing - SCCA Spec Racer Ford Gen 3 coming to Season 3
May 24, 2021 · More powerful (135HP vs. 105 HP or 30% more) 1.6L DOHC Ford engine that revs to 6750 RPM. Overall vehicle weight reduced by 7% to reflect SCCA ...Missing: type | Show results with:type
[49]
[PDF] Gen-3-Conversion-Manual.pdf - SCCA Enterprises
Feb 8, 2015 · Care and feeding of your new Sigma 1.6 L is similar to the existing 1.9 L, however we are stepping up to a modern engine using the newest ...
[50]
https://scca-e.com/wp-content/uploads/2019/05/Gen-3-Conversion-Manual.pdf
[51]
Ford Unveils New 280-hp Fiesta S2000 Rally Car - MotorTrend
Nov 19, 2009 · ... Duratec 2.0L engine that uses the same block and cylinder heads as the Ford Focus RS WRC rally car. Producing 280 hp at 8000 rpm, the engine ...
[52]
Ford Duratec Piper Fast Road Camshaft Kit - Northampton Motorsport
In stock 14-day returnsApplication: Fast Road · Power Band: 1800-6800 · Power Increase: 12BHP (approx) · Duration Inlet: 260° · Duration Exhaust: 244° · Valve Inlet Lift: .383″ (9.73mm) ...
[53]
FORD SIGMA 1.6 ti-vct Camshaft - Fast Road (Ford) | Piper Cams
In stockAdditional information. Weight, 4 kg. Application. Fast Road. Power Band. 2000-6700. Power Increase. –. Duration Inlet. 256°. Duration Exhaust. 256°. Valve ...
[54]
https://www.pipercams.co.uk/product/sigvctbp270b
[55]
Do these engines have headgasket problems? | Focus Fanatics Forum
Oct 12, 2012 · Neither engine, and this also includes the Focus Duratecs, have problems with head gaskets. Anything you may find that says otherwise can be attributed to ...ZETEC Engine reliability | Focus Fanatics ForumZetec Head Gaskets | Focus Fanatics ForumMore results from www.focusfanatics.com
[56]
Ford unveils revised Fiesta | Fleet News
Sep 5, 2012 · Ford has unveiled a revamped version of the Fiesta, with a new look and the introduction of the 1.0-litre Ecoboost petrol engine.
[57]
Ford's Tiny but Powerful 1.0-litre EcoBoost Wins International ...
Jun 25, 2014 · Launched in Europe in 2012 with the Ford Focus, the 1.0-litre EcoBoost is now available in a further nine vehicles: Fiesta, B-MAX, EcoSport, C- ...
[58]
What the hell is the "Dragon" family of engines @ FoMoCo Europe??
May 2, 2015 · The Dragon engines are for Ford's models from 2016-17 and that the company plans to source 1.5 million units per year of 1.2- and 1.5-liter capacities.
[59]
Every Ford EcoBoost Engine Ranked Worst To Best - SlashGear
Aug 8, 2023 · However, the 1.6 -liter EcoBoost option was phased out starting in 2016, and by 2019 it was discontinued by Ford. ... Ford 1.5L Sigma engine ...
[60]
https://www.burtonpower.com/parts-by-fitment-type/parts-by-engine-ford/ford-zetec-se-sigma.html
[61]
Euro 6 compliance and emission standards – the 2025 guide
Mar 1, 2024 · Euro 7 standards will be released on 1st July 2025, continuing regulatory progress towards lower emissions on our roads.Missing: Sigma obsolete