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Ordsall Chord

The Ordsall Chord is a 300-metre double-track railway chord in Ordsall, Salford, Greater Manchester, England, that for the first time directly connects the approaches to Manchester Piccadilly, Oxford Road, and Victoria stations, bypassing the congested Castlefield corridor.^[1]^[2] Opened to passenger services in December 2017 as a core element of Network Rail's Northern Hub initiative, it facilitates increased train frequencies, new direct routes to Manchester Airport from northern lines, and reduced delays by diverting east-west services away from central Manchester's bottlenecks.^[3]^[4]^[5] The project features an innovative network arch viaduct crossing the River Irwell—the UK's first such structure and the world's first asymmetric variant—comprising twin weathering steel arches spanning 89 metres, supported by a concrete deck and tied by horizontal girders, enabling efficient load transfer and aesthetic integration with the urban landscape.^[6]^[7] Constructed amid tight urban constraints using prefabricated elements lifted into place, including a 400-tonne bowstring arch moved by self-propelled modular transporter, the chord incorporates over 30 new and widened spans totaling nearly 700 metres of aligned track infrastructure.^[8]^[9] As part of the £1 billion Great North Rail Project, the Ordsall Chord has enhanced regional connectivity by allowing up to 3,000 additional passengers per hour during peaks and supporting electrification for faster, greener services, earning accolades such as the Royal Academy of Engineering's Major Project Award for its engineering ingenuity and delivery under budget and schedule.^[10]^[11]^[12]

Historical Development

Early Proposals and Abandonment

The concept of a rail chord linking Manchester Piccadilly and Manchester Victoria stations was first proposed in the late 1970s, initially under the name Castlefield Curve, to address connectivity issues in the congested Castlefield area.^[13] An associated railways bill was debated in Parliament, granting parliamentary powers for construction in 1979. Alternative designs, including an underground tunnel option, were considered but abandoned by 1977, followed by the cancellation of the surface-level Castlefield Curve proposal in the mid-1980s amid broader shifts in rail investment priorities.^[14] The abandonment reflected fiscal constraints and a national focus on cost-cutting in transport infrastructure during the early Thatcher administration, leaving the idea dormant for over two decades.^[15]

Revival Under Network Rail

Network Rail revived the Ordsall Chord proposal in 2010 through the Manchester Hub study, identifying it as a critical component to enhance rail capacity in the region by enabling direct passenger connections between Manchester Piccadilly, Oxford Road, and Victoria stations for the first time.^[16] This addressed longstanding bottlenecks in the Castlefield corridor, where conflicting freight and passenger movements had constrained service frequencies and reliability.^[16] The revival aligned with the broader Northern Hub programme, launched to increase train paths, reduce journey times to key destinations like Manchester Airport, and support economic growth in northern England by diverting some through services away from congested central routes.^[17] Network Rail's initiative emphasized infrastructure upgrades to accommodate projected demand rises, with the chord projected to free up capacity for up to 4,000 additional passengers per hour during peaks.^[16] Following detailed feasibility assessments, Network Rail pursued statutory powers via a Development Consent Order under the Planning Act 2008, culminating in the Network Rail (Ordsall Chord) Order 2015, which came into force on 21 April 2015.^[18] This approval overcame judicial review challenges primarily concerning impacts on listed structures, affirming the project's necessity for network resilience despite heritage concerns raised by opponents.^[1] The order facilitated progression to construction, integrating the chord into Network Rail's electrification and signalling enhancements under the Northern Hub framework.^[4]

Engineering and Design

Route Alignment and Key Structures

The Ordsall Chord alignment begins at a new junction northwest of Castlefield Junction, connecting the Castlefield corridor—serving approaches to Manchester Oxford Road and Piccadilly stations from the south—with the line to Salford Crescent and Manchester Victoria to the north. This elevated route, spanning approximately 300 metres of new track, curves northward through Ordsall in Salford, integrating with widened existing viaducts to avoid reversal maneuvers at Oxford Road station and alleviate congestion in the Castlefield area. The path ties into the southern end of the expanded Chat Moss viaduct (carrying lines from Liverpool) at the northern terminus and the widened Castlefield viaduct at the south, enabling direct through-running for services from the west and south to Victoria without traversing the congested approaches to Piccadilly.^[19]^[16] Central to the alignment is the Ordsall Chord Viaduct, featuring the United Kingdom's first network arch bridge with an 89-metre main span over the River Irwell, constructed using weathering steel box-girder arch ribs that taper asymmetrically from 2.5 metres to 0.7 metres in depth for structural efficiency and aesthetic integration with surrounding heritage infrastructure. The network arch design employs 46 hangers (85 mm diameter) to suspend a composite concrete deck, providing enhanced stiffness compared to traditional tied arches while minimizing material use. Adjacent to this, a 100-metre twin plate-girder bridge crosses Trinity Way, linked by weathering steel cascades accommodating a 300 mm height differential, with the entire viaduct employing BIM Level 2 modeling for precise fabrication and asset management.^[6]^[19] The project incorporates nine steel bridges in total, including renovations to the Grade I listed Stephenson's Viaduct over the Irwell with its two 63-foot segmental brick arches, restored by replacing eroded stonework to maintain structural integrity alongside the new alignment. Viaduct widenings at Castlefield and Chat Moss utilized precast concrete extensions monitored for settlement, while ancillary features include a 50-metre steel footbridge over the Irwell designed via 3D modeling alone and upgrades to Water Street bridge, ensuring the chord's seamless elevation above urban obstacles without disrupting listed structures like the Liverpool and Manchester Railway remnants. These elements collectively form a compact, resilient linkage prioritizing capacity gains over expansive new construction.^[16]^[19]^[6]

Innovative Bridge Features

The Ordsall Chord's River Irwell bridge represents a pioneering application of network arch bridge technology in the United Kingdom, marking the first such structure built in the country and the world's first asymmetric variant.^[20]^[21] This 89-meter single-span bridge employs a network arch configuration, where inclined hangers form a crisscross pattern between the arch and the track-bearing tie, optimizing material efficiency and stiffness for the constrained urban site adjacent to the Grade I-listed Liverpool Road viaduct.^[6]^[22] The asymmetry arises from geometric necessities, including the need to navigate tight curvatures and clearances over the river, with the arch inclined differently on each side to accommodate the chord's alignment.^[23]^[24] Fabricated from weathering steel, the bridge's deck integrates twin girders that transition into a sculptural "cascades" element at one abutment, enhancing both structural performance and aesthetic integration with Manchester's industrial heritage.^[6]^[22] Its design leveraged Building Information Modeling (BIM) throughout, enabling precise handling of the complex geometry and multi-disciplinary coordination to minimize on-site adjustments and accelerate fabrication.^[6]^[24] Installation occurred in March 2017 via a 1,200-tonne lift using a specialist crawler crane, demonstrating feasibility for heavy urban rail infrastructure.^[20] Complementing the arch bridge, the broader Ordsall Chord viaduct incorporates a 100-meter twin-girder section and innovative structural health monitoring systems, including sensors for real-time assessment of dynamic loads and long-term durability in a vibration-prone rail environment.^[25]^[9] These features addressed site-specific challenges, such as proximity to heritage structures and flood risks, while ensuring minimal disruption to the operational Castlefield corridor.^[26] The overall viaduct, spanning 350 meters, utilized 4,378 tonnes of steelwork to achieve enhanced capacity without excessive height increases.^[27]

Construction Process

Timeline and Major Milestones

The Ordsall Chord project advanced to construction following earlier planning phases, with principal works commencing in 2016 after £85 million in funding was allocated via the 2011 United Kingdom budget.^[3] By September 2016, fabrication and erection of the network arch bridge over the River Irwell were underway, alongside construction of new road and rail bridges to support the chord's alignment.^[1] Progress accelerated through 2017, with the project reaching final tracklaying and signalling integration stages by July.^[28] The centrepiece bridge achieved structural completion on November 9, 2017, linking Manchester Victoria, Oxford Road, and Piccadilly stations directly for the first time, an event marked by Rail Minister Paul Maynard placing the final component.^[4]^[23] Passenger operations commenced on December 10, 2017, enabling initial direct services such as those to Manchester Airport from northern routes, with full timetabled integration following shortly thereafter.^[3]^[4] The two-year build adhered to schedule despite complexities in urban viaduct realignment and heritage site works, delivering enhanced capacity under the Great North Rail Project.^[3]^[1]

Contractors and Technical Challenges

The Ordsall Chord project was delivered by a joint venture between Skanska and BAM Nuttall as the primary contractors, responsible for the core civil engineering and construction works.^[17]^[2] Severfield served as the steelwork contractor, fabricating and erecting approximately 4,500 tonnes of structural steel, including the innovative network arch viaduct.^[2]^[6] Engineering design was handled by a joint venture between AECOM and Mott MacDonald, with BDP as the project architect, while Mace acted as project managers under Network Rail as the client.^[29]^[30] Key technical challenges included constructing the UK's first network arch bridge, which featured an asymmetric tapering design to accommodate the curved rail alignment over the River Irwell, demanding precise fabrication and erection to maintain structural integrity under dynamic rail loads.^[7]^[31] Demolition of an existing Water Street bridge was required prior to viaduct installation, complicated by its location in a constrained urban environment near operational rail lines and residential areas.^[7]^[32] Construction monitoring encountered issues such as electrical faults in sensors during the River Irwell bridge erection, necessitating adaptive non-destructive testing protocols.^[26] Integration with the existing network posed further hurdles, including the realignment of 6.5 km of tracks, upgrades to electrification, and signaling systems, all executed to BIM Level 2 standards for interdisciplinary coordination amid unresolved load capacities on some legacy bridge spans at design outset.^[19]^[9] Tight possession windows, such as intensive Christmas blockade works, amplified logistical difficulties in a high-traffic corridor.^[32] Environmental constraints, including proximity to heritage sites and noise-sensitive zones, influenced design mitigations like phased construction to minimize disruptions.^[33]

Controversies and Opposition

Heritage and Environmental Concerns

The Ordsall Chord project faced significant opposition due to its potential impact on Manchester's railway heritage, particularly the remnants of the 1830 Liverpool and Manchester Railway, recognized as the world's first intercity passenger line. Critics, including English Heritage, argued that the 340-meter chord would demolish sections of the historic infrastructure adjacent to the Manchester Museum of Science and Industry (MOSI), described by the heritage body as "the Stonehenge of railway history" for its unparalleled significance in industrial transport evolution.^[34]^[35] The scheme affected approximately 30 heritage assets, including the Grade I-listed Stephenson's Bridge, with proposed works involving parapet repairs and reinstatement but also requiring partial demolition of 19th-century viaducts and arches to accommodate the new alignment.^[36]^[37] Legal challenges highlighted these concerns, with structural engineer Mark Whitby launching a judicial review in 2015, contending that the project inadequately assessed harm to the Liverpool Road station complex—a key site of the 1830 railway terminus—and violated heritage protection under the Planning Act 2008.^[38]^[39] Historic England opposed the bridge's location during a 2014 planning inquiry, emphasizing irreversible damage akin to demolishing Euston Arch, though the inspector ruled in favor of the route in 2015, upheld by the High Court and Secretary of State for Transport via a Transport and Works Act Order.^[40]^[41] Proponents, including Network Rail, incorporated mitigation such as heritage assessments and fabric conservation, arguing the benefits to modern rail capacity outweighed localized impacts on non-World Heritage sites.^[42]^[34] Environmental impacts were addressed through a full Environmental Impact Assessment (EIA), mandated given the project's scale, which evaluated effects on biodiversity, noise, and urban setting near the River Irwell.^[43] The chord achieved a CEEQUAL "Excellent" rating of 91.9% for sustainable infrastructure, with a 95.4% sustainability strategy score, reflecting measures like net biodiversity gain, a 10% reduction in construction embedded carbon, and diversion of 98% of waste from landfill.^[33]^[44] Option selection prioritized the chord for its balance of cost and minimal environmental footprint compared to alternatives like tunnels or longer elevated sections, which posed greater visual and ecological disruption.^[45]^[34] While heritage objections dominated discourse, environmental critiques were limited, with post-construction evaluations confirming compliance and enhancements to local ecology.^[42]

Legal and Public Challenges

The Ordsall Chord faced significant public opposition primarily from heritage preservation groups and local campaigners concerned about its visual and structural impact on Manchester's Castlefield Conservation Area, including the Grade I-listed Liverpool Road Station—the world's oldest surviving passenger railway terminus. Critics, including English Heritage, argued that the proposed curved bridge would cause "catastrophic damage" to 30 heritage assets by obstructing key sightlines and altering the historic railway landscape, prompting a public inquiry in April and May 2014.^[36] Additional public concerns included potential increases in noise pollution, environmental disruption during construction, and the compulsory purchase of private properties along the route.^[46] These objections culminated in legal challenges spearheaded by structural engineer Mark Whitby, a former consultant on the project who resigned in opposition. In July 2015, Whitby initiated a judicial review in the High Court, alleging procedural errors by the Secretary of State for Transport in granting the Transport and Works Act Order, Listed Building Consent, and planning permission, including inadequate assessment of heritage harm versus public benefits.^[38]^[47] On October 14, 2015, the High Court (Mr Justice Lang) dismissed Whitby's claims, ruling that the Secretary of State had lawfully balanced the scheme's transport benefits—such as improved connectivity and capacity—against heritage impacts under national planning policy.^[48]^[36] Whitby appealed, raising three grounds: two statutory challenges to the consents and one to the planning permission. The Court of Appeal dismissed the appeals on March 23, 2016, affirming the lower court's decision and allowing construction to proceed without further delay.^[49]^[50]

Operational Implementation

Integration into Network

The Ordsall Chord integrates into the Manchester rail network by providing a direct elevated link between the lines approaching Manchester Victoria from the north and west and the Castlefield corridor serving Oxford Road and Piccadilly stations.^[16] This connection, spanning approximately 300 meters across the River Irwell, allows trains to travel between Victoria and the southern stations without navigating the congested approaches to Victoria or conflicting with terminating services.^[3] ^[19] Operationally, the chord entered service on 10 December 2017, initially supporting six trains per day in each direction between Manchester Victoria and Oxford Road.^[16] Full integration occurred with the May 2018 timetable recast, coinciding with North West electrification upgrades, which routed three trains per hour each way over the chord, including TransPennine Express and Northern Rail services such as Manchester Airport to Leeds and Liverpool to Scarborough via Victoria.^[16] This enables direct access to Manchester Airport from northern routes and reduces platform conflicts at Piccadilly by rerouting services through Victoria, thereby decreasing congestion there by 25 percent.^[3] ^[19] As a core component of Network Rail's Northern Hub initiative—later encompassed in the £1 billion Great North Rail Projects—the chord enhances overall network capacity by adding up to 15 train paths per hour through the Castlefield corridor and facilitating hundreds of additional daily services across Northern England.^[16] ^[19] Technical integration involved complex signaling upgrades and track realignments at junctions to accommodate the new alignment, ensuring compatibility with existing infrastructure while minimizing disruptions during commissioning.^[16]

Enabled Services and Capacity Gains

The Ordsall Chord, operational since December 10, 2017, enables direct passenger services between Manchester Victoria and Manchester Oxford Road stations, with the inaugural service running from Victoria to Oxford Road and onward to Leeds.^[16] It facilitates new routes such as Manchester Airport to Leeds via TransPennine Express and Northern Rail services, as well as Liverpool to Scarborough through Victoria, bypassing reversals at Piccadilly.^[16] Additional links include direct access to Manchester Airport from northern regions like Newcastle and improved connectivity from the Calder Valley line to Oxford Road.^[4] Initial operations supported 6 trains per day in each direction, increasing to 3 trains per hour each way by May 2018, linking Piccadilly and Victoria more efficiently.^[16] As part of Network Rail's Northern Hub enhancements, the chord contributes to an overall capacity expansion allowing up to 700 additional trains daily across the network by enabling through-running and reducing conflicting movements.^[16] It alleviates congestion at Manchester Piccadilly by approximately 25%, achieved through rerouting services via Victoria and eliminating two train path conflicts per hour on Piccadilly's through platforms.^[19]^[4] The project supports hundreds more daily trains city-wide and, within the broader Great North Rail Project, targets over 2,000 extra services weekly by 2020 through optimized use of existing infrastructure.^[19]^[4] However, realization of full capacity has been constrained by limited expansions at Victoria, Oxford Road, and Piccadilly stations, resulting in subdued utilization of the chord's potential for higher-frequency through services.^[16] The Castlefield corridor, now handling around 15 train paths per hour, remains a bottleneck for further growth without additional platform and signaling upgrades.^[16]

Impacts and Evaluations

Economic and Connectivity Benefits

The Ordsall Chord improves rail connectivity across Greater Manchester by establishing a direct 300-metre link between the lines serving Manchester Piccadilly, Oxford Road, and Victoria stations, enabling through-running services that eliminate the need for train reversals at terminal platforms.^[19] This configuration supports new direct passenger routes, including from Manchester Airport to destinations such as Leeds, Newcastle, and Redcar Central, while increasing operational frequency to three trains per hour in each direction along the chord.^[16]^[51] Capacity enhancements include a rise from 12 to 15 trains per hour on the Castlefield corridor and an overall reduction in congestion at Manchester Piccadilly by 25%, accommodating hundreds of additional daily services.^[16]^[19] These changes transform the previous terminus-dominated operation, limited to 17 trains per hour, into a through-network handling up to 42 trains per hour across connected corridors.^[33] As a core element of the £1 billion Great North Rail Project, the Ordsall Chord contributes to projected regional economic benefits exceeding £4 billion over its lifecycle, driven by expanded passenger and freight capacity that fosters job creation estimated at 20,000 to 30,000 positions.^[43]^[52] The associated Northern Hub enhancements, including the chord, yield a benefit-cost ratio of approximately 4:1, reflecting gains from shorter journey times, reduced road congestion, and improved links between employment centres, residential areas, and new business developments.^[53]^[19] Freight path improvements further support logistics efficiency, amplifying economic multipliers across northern England.^[54]

Criticisms and Shortfalls in Delivery

The Ordsall Chord, completed in December 2017 at an estimated cost of £85 million, has faced criticism for underdelivering on its projected capacity enhancements within Manchester's rail network.^[55]^[56] Despite enabling a direct link between Manchester Piccadilly, Oxford Road, and Victoria stations, the infrastructure operates at only one train per hour in each direction as of 2021, significantly below initial forecasts of up to four trains per hour.^[57]^[58] This shortfall stems primarily from the absence of complementary upgrades, notably additional platforms at Manchester Piccadilly station, which were envisaged to unlock the chord's full potential but remain unbuilt as of 2023.^[59] Network Rail's planning assumed these platforms would support increased throughput, yet their omission has confined usage to limited services, such as those between Victoria and Oxford Road, preventing the anticipated addition of 700 daily trains across the Northern Hub.^[16] Pre-construction analyses had already highlighted risks that the chord alone would fail to alleviate congestion without parallel capacity expansions at key bottlenecks like Piccadilly, rendering it a suboptimal investment in isolation.^[60] Further critiques point to persistent operational inefficiencies, including induced delays in the Castlefield corridor despite the chord's intent to bypass throat junctions.^[56] While legal challenges delayed approval until 2015, the core delivery occurred on schedule post-Transport and Works Act order, avoiding major overruns but underscoring dependency on broader, unrealized network investments for value realization.^[34]

Adjacent Developments like Footbridge

A pedestrian and cycle footbridge, constructed concurrently with the Ordsall Chord but delayed in opening, spans the River Irwell beneath the railway viaduct to replace the structurally deficient Prince's Bridge, enhancing connectivity between Salford and Manchester city centre. Costing £12 million, the 50-metre spine-beam structure was designed for durability in a flood-prone area and opened to the public on 29 June 2023, following completion of the chord's rail operations in December 2018.^[61]^[27]^[62] The footbridge integrates with broader riverside improvements, including enhanced paths linking to the New Bailey residential development and a proposed pocket park, promoting active travel and urban regeneration in Ordsall. One approach connects directly to Aviva Studios (formerly Factory International), a major cultural venue, while the opposite bank accesses Manchester's Deansgate area, supporting pedestrian flows amid ongoing commercial and residential growth.^[63]^[61] Adjacent to the chord's alignment, residential schemes such as Middlewood Locks have advanced, with planning approvals for over 1,000 apartments in towers up to 17 storeys, leveraging improved rail access for viability, though these are positioned slightly north of the core viaduct zone. The chord's elevated infrastructure, built within 4 metres of existing homes, necessitated careful mitigation during construction to minimize disruption to nearby properties.^[64]^[33]

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[56]
Manchester Central vs Ordsall Chord | RailUK Forums
Nov 29, 2022 · Anyone who has used it will tell you it creates delays over a wide area. ... The Ordsall Chord cost less than £200m (I can't remember the exact ...Missing: criticisms delivery overruns<|separator|>
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Manchester-Wigan fast service axed and just one train an hour on ...
Dec 17, 2021 · The rail timetable proposed for 2023 will see just one train an hour on the £85m Ordsall Chord and no fast service between Wigan and ...Missing: current | Show results with:current<|separator|>
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Ordsall Chord | UK Transport Wiki - Fandom
A new curve at Ordsall linking Piccadilly to Victoria was first proposed in the late 1970s; it was then known as the Castlefield Curve after the nearby district ...
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200 issues and 2,900 articles later… - Rail Engineer
Feb 22, 2023 · As these platforms were never built, the Ordsall Chord never delivered its potential and now only carries one train per hour. The ...
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Behind the curve - The Ordsall Chord is a poor choice
Nov 1, 2011 · Here he argues that the Ordsall Chord proposals are unlikely to increase capacity as much as claimed.
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£12m Ordsall Chord footbridge finally opens - Place North West
Jun 30, 2023 · A chord was proposed in the late-1970s and parliamentary powers for its construction were received in 1979, but the project was cancelled.
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£12M footbridge connecting Salford and Manchester opens under ...
Jul 3, 2023 · The “iconic” Ordsall Chord railway bridge to link three train stations in Manchester now has a £12M footbridge running underneath it.
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Scheme Ordsall Chord Riverside Connection - TfGM Bee Active
The scheme would improve this length of riverside path connecting with the proposed pocket park and riverside route associated with the New Bailey residential ...<|control11|><|separator|>
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Green light for 1,000 Salford apartments - Place North West
Mar 3, 2022 · Two towers at the £1bn Middlewood Locks development and a 17-storey block in Ordsall being delivered by Property Alliance Group and Forshaw ...