Sikorsky S-92
The Sikorsky S-92 is a twin-engine, medium-lift, multi-mission helicopter developed by Sikorsky Aircraft—a subsidiary of Lockheed Martin—for civil and military applications, including offshore oil and gas transport, search and rescue (SAR), troop/cargo movement, and VIP services.[1][2] Introduced as a successor to the S-70 series and a competitor to helicopters like the Eurocopter Super Puma, the S-92 emphasizes reliability, safety, and versatility with features such as a reconfigurable stand-up cabin, full-width rear ramp for cargo loading, and all-weather operational capability.[3][1][4] Development began in the early 1990s, spurred by growing demand in the offshore energy sector following the 1970s oil crisis, with the aircraft unveiled as a mockup at Heli-Expo in 1992 and achieving its maiden flight on December 23, 1998, at Sikorsky's Development Flight Center in West Palm Beach, Florida.[2][5][6][7] The first commercial delivery occurred in September 2004 to PHI Inc. for offshore operations, with over 300 units produced to date and cumulative flight hours exceeding 2.5 million as of 2025. Production has been at low rates since 2022 due to supply chain challenges.[8][9][10][11] Key specifications include two General Electric CT7-8A turboshaft engines each rated at 2,520 shaft horsepower, a main rotor diameter of 17.17 meters (56 feet 4 inches), overall length of 20.4 meters (67 feet), maximum takeoff weight of 12,020 kilograms (26,500 pounds), cruise speed of 151 knots (280 km/h), and a standard range of 539 nautical miles with 19 passengers.[4][6][2][12] Variants encompass the baseline S-92A for commercial use, the military H-92 Superhawk, and the VH-92A Patriot, which achieved Milestone C approval in 2019 and was delivered to the U.S. Marine Corps starting in 2020, with all 23 units accepted by August 2024 as the replacement for the presidential "Marine One" fleet, featuring enhanced communications and security systems.[13][14][15][16]Development
Origins and early development
In the 1980s, the expanding offshore oil and gas industry, spurred by deeper-water exploration needs following the 1973 oil crisis, highlighted the limitations of existing medium-lift helicopters like the Sikorsky S-61 for civil transport and the S-70 for both civil and military applications. Sikorsky responded by initiating internal studies to develop a versatile successor capable of meeting heightened civil demands for passenger and cargo transport in harsh environments, as well as military requirements for troop and utility missions.[17] [7] [18] These late-1980s studies evolved into the formal S-92 program launch in March 1992, when Sikorsky unveiled a mockup at Heli-Expo in Las Vegas, Nevada, showcasing a 19-passenger interior configuration. Initially designated as the S-92C "Growth Hawk," the design was heavily influenced by the S-70 and its military counterpart, the UH-60 Black Hawk, incorporating shared dynamic systems such as rotors and transmissions to leverage proven technology and accelerate development. Market evaluations during this phase involved coordination with partners like Mitsubishi Corporation to assess global civil and military potential.[2] [3] [19] Key early engineering choices emphasized safety and efficiency, including a twin-engine architecture derived from the S-70 to provide redundancy for all-weather operations, and initial considerations for fly-by-wire flight controls to enhance maneuverability and reduce structural weight, though the system was refined post-prototype. The airframe featuring significant composite construction (approximately 40% composites) was selected to improve corrosion resistance and maintainability over predecessors like the S-61.[7] [20] [21] The S-92 prototype conducted its maiden flight on December 23, 1998, at Sikorsky's Development Flight Center in West Palm Beach, Florida, completing a 50-minute test with multiple takeoffs, hovers, forward flights, and sideward maneuvers. Following extensive testing that amassed over 1,570 flight hours, the helicopter earned FAA type certification under FAR Part 29 on December 19, 2002, validating its airworthiness for civil medium-lift roles.[2] [22] [23]Production milestones
The Sikorsky S-92 received Federal Aviation Administration (FAA) type certification on December 19, 2002, marking a key step toward commercial operations.[24] The European Aviation Safety Agency (EASA) followed with certification in June 2004, enabling broader international deployment.[7] The first production S-92 was delivered to Petroleum Helicopters International (PHI) in September 2004, signifying entry into civil service and the start of operational deployments in the offshore sector.[25] By 2025, Sikorsky had produced more than 300 S-92 helicopters, with the global fleet accumulating nearly 2.5 million flight hours across civil and military roles.[10] This production scale reflects steady demand, particularly for offshore transport, despite periodic supply challenges. In recent years, Sikorsky introduced enhancements to sustain the S-92's viability, including the S-92A+ variant, which incorporates upgrades for improved performance and is on track for full certification in 2025.[26] The Phase IV main gearbox upgrade, designed to extend operational life and enhance reliability, completed over 800 hours of testing and anticipates FAA approval in 2025.[27] Additionally, a gross weight expansion kit, allowing an increase to 27,700 pounds, has been integrated into upgrade packages to boost payload capacity.[28] Supply chain issues, particularly with main gearboxes, led to groundings in prior years, but Sikorsky resolved key constraints by boosting output 40 percent in 2023 and planning a further 25 percent increase in 2024, with ongoing improvements into 2025. In November 2024, Sikorsky increased scheduled inspection intervals for the S-92 from 375 to 500 flight hours and from 750 to 1,000 flight hours to improve availability and reduce costs.[29][30]International collaborations
The Sikorsky S-92 has benefited from international joint ventures that enhance its global production and support capabilities. In 2009, Sikorsky Aircraft Corporation formed Tata Sikorsky Aerospace Limited as a joint venture with Tata Advanced Systems Limited in India, focusing on the manufacture of S-92 helicopter cabins and associated precision components.[31] This partnership, operational since 2010, marked the first fully indigenous production of S-92 cabins outside the United States, with the initial delivery occurring in 2013 from the Hyderabad facility.[32] By 2023, the venture had expanded its capabilities to support additional aerospace manufacturing needs.[33] Recent collaborations have emphasized maintenance, repair, and overhaul (MRO) services to bolster S-92 adoption in emerging markets. In July 2025, Sikorsky partnered with Heli-One (a division of CHC Helicopter) and Milestone Aviation to establish the S-92 Center of Excellence in Rio de Janeiro, Brazil, aimed at improving fleet readiness for search and rescue, offshore energy, and other critical missions in South America.[34] This initiative leverages the combined expertise of the partners to address regional demand for S-92 support, enhancing operational efficiency and safety.[35] Long-term support agreements further underscore these international ties. In April 2025, Sikorsky signed a multi-year contract with Bristow Group Inc. to provide comprehensive maintenance and logistics for Bristow's fleet of over 60 S-92 helicopters, the largest such fleet worldwide, ensuring sustained reliability for offshore operations.[36] These partnerships have played a key role in facilitating S-92 exports to diverse regions, including deliveries to Australian operators via local service integrations in 2015, Azerbaijani VIP configurations completed in 2011, and ongoing Norwegian North Sea and search-and-rescue deployments supported by European logistics networks since 2013.[37][38][39]Design
Configuration and features
The Sikorsky S-92 is a twin-engine medium-lift helicopter featuring a four-bladed main rotor system with all-composite blades designed for unlimited life and enhanced durability. The blades incorporate a swept, tapered anhedral tip configuration that improves lift distribution and aerodynamic efficiency, while the main rotor head utilizes redundant load paths and elastomeric bearings for flaw-tolerant operation. The tail rotor consists of a bearingless, four-bladed flexbeam system with composite blades, providing anti-torque control and pitch adjustments via elastomeric bearings for reduced maintenance and improved reliability in demanding environments.[40][41][2] The airframe employs a hybrid construction blending metal and composite materials, with approximately 40% composites to achieve high corrosion resistance essential for offshore and maritime operations. This design enhances structural integrity against environmental degradation while maintaining lightweight properties for medium-lift performance. The spacious cabin measures approximately 19 feet in length, 6 feet in height, and 6 feet 4 inches in width, accommodating up to 19 passengers in airline-style seating or equivalent cargo configurations, with a rear-loading ramp for versatile mission adaptability.[7][2][4] Key safety enhancements include energy-absorbing landing gear that mitigates impact forces during hard landings or crashes, and a crashworthy fuel system with isolated sponsons, self-sealing breakaway valves, and suction feed to prevent post-impact fires. The automatic flight control system (AFCS) integrates four-axis automation to support stable flight envelopes and reduce pilot workload in adverse conditions. These features contribute to the S-92's certification under stringent flaw-tolerant standards for both rotor and fuselage structures.[42][43][41] In recent upgrades, the S-92A+ variant, introduced in 2019, incorporates larger cabin windows to improve visibility and emergency egress.[40][19]Powerplant and propulsion
The Sikorsky S-92 is powered by two General Electric CT7-8A turboshaft engines, each rated at approximately 2,500 shaft horsepower (shp), providing the primary propulsion for the helicopter's main and tail rotors.[44] These engines incorporate integral particle separators to protect against ingestion of debris in harsh environments and feature dual-channel Full Authority Digital Engine Control (FADEC) systems, which optimize fuel flow, power output, and engine health monitoring for enhanced efficiency and reliability during operations.[7] The fuel system consists of crashworthy sponson tanks with a total usable capacity of 5,092 pounds (approximately 760 US gallons), enabling extended mission profiles while maintaining safety standards through self-sealing and anti-crash features.[40] The main transmission system drives power from the engines to the four-bladed main rotor and four-bladed tail rotor, with a design emphasizing durability for heavy-lift demands. In 2025, Sikorsky introduced the Phase IV upgrade to the main gearbox, incorporating an auxiliary lubrication system that activates automatically during primary oil pressure loss, allowing continued safe flight and significantly improving reliability in contingency scenarios; this upgrade has undergone over 800 hours of testing, with FAA certification expected that year. In September 2024, the FAA certified a life extension for the main gearbox housing using LifePlus technology, increasing the retirement interval and enhancing operational reliability.[27][45] Military variants, such as the VH-92A, employ uprated General Electric CT7-8A6 turboshaft engines to meet specialized performance requirements, delivering increased power output compared to the baseline civil configuration while retaining the core FADEC architecture for precise control.[46]Avionics and systems
The Sikorsky S-92 features a four-axis automatic flight control system (AFCS) that provides stability augmentation, attitude retention, and autopilot functionality for coupled approaches and hover hold modes, enhancing pilot workload reduction during complex missions.[47][3] This dual digital AFCS includes independent triple-axis stability controls and integrates with the helicopter's fly-by-wire elements, which are optional in later configurations to enable lighter, more precise electronic signal transmission from pilot inputs to actuators.[20] The core avionics suite employs the Rockwell Collins Pro Line 21 integrated system, featuring four portrait-oriented multifunction displays (MFDs) that deliver flight-critical data such as engine parameters, navigation, and communications in a glass cockpit environment.[48][7] This suite incorporates traffic collision avoidance system (TCAS) for mid-air threat detection, terrain awareness and warning system (TAWS) for obstacle avoidance, and multiscan weather radar for real-time precipitation and turbulence mapping, all contributing to all-weather operational capability.[49][50] For search and rescue (SAR) missions, the S-92 supports configurations with forward-looking infrared (FLIR) thermal imaging systems for night and low-visibility target acquisition, alongside a rescue hoist capable of handling loads up to 600 pounds and modular medical interiors for patient transport.[51][52] Military variants, such as the VH-92A, integrate secure communications systems for encrypted voice and data links, enabling protected operations in sensitive environments.[46][53] Recent upgrades for the S-92A+ model, with certification anticipated in 2025, include enhanced digital avionics such as real-time health and usage monitoring systems (HUMS) that provide predictive maintenance alerts and improved situational awareness through integrated data overlays on MFDs.[54][28] These enhancements, combined with synthetic vision capabilities in the MFDs, allow for better terrain and obstacle visualization in degraded conditions.[50]Variants
Civil variants
The Sikorsky S-92A serves as the baseline civil variant of the S-92 helicopter, designed primarily for medium-lift transport roles including offshore oil and gas support missions and VIP transportation.[1] It features a spacious cabin accommodating up to 19 passengers in an airliner-style configuration, with a maximum takeoff weight of 27,700 pounds when equipped with the Gross Weight Expansion option.[55] This variant is powered by two General Electric CT7-8A turboshaft engines and has been widely adopted for utility operations due to its reconfigurable interior and external cargo capabilities.[7] The S-92A+ represents an enhanced civil model, introduced as an upgrade package for existing S-92A helicopters and available for new production, with FAA certification anticipated in 2025.[26] Key improvements include uprated General Electric CT7-8A6 engines for better performance in high-altitude and hot conditions, an increased maximum gross weight, and the Phase IV main gearbox designed for extended service life and higher power transmission.[1] These enhancements enable greater payload capacity and operational flexibility, addressing evolving demands in civil missions.[28] Beyond the standard S-92A and S-92A+, civil S-92 helicopters have been customized for executive transport with luxury interiors featuring modular seating, advanced noise reduction, and enhanced amenities to support high-end passenger operations.[56] Additionally, search-and-rescue (SAR)-optimized models incorporate specialized equipment such as hoists, medical litters, and advanced avionics for overwater and remote operations, with notable examples configured for operators like Bristow Helicopters and CHC Helicopter.[57] In 2024, the S-92A configuration was adapted for aerial firefighting, as demonstrated by the first such helicopter fielded by VIH Helicopters, equipped with a Helitak FT5000 fire tank for rapid water or suppressant deployment.[58] [59] These adaptations maintain the core airframe while prioritizing mission-specific safety and efficiency features.[60]Military variants
The H-92 Superhawk is the primary armed export variant of the Sikorsky S-92, designed for multi-mission military roles including utility transport, anti-submarine warfare (ASW), and search and rescue (SAR). Capable of carrying up to 22 troops in its spacious cabin, the H-92 features enhanced survivability measures such as infrared suppression and chaff/flare dispensers for self-defense against missile threats. It includes provisions for arming with weapons systems, including torpedoes on folding pylons, as demonstrated in related configurations like the Canadian CH-148. The variant was proposed for the U.S. Coast Guard's Deepwater program to replace legacy helicopters but was not ultimately selected, with the service retaining MH-60 and MH-65 models instead.[61][62][63][64][65] The VH-92A Patriot serves as the presidential transport helicopter for the United States Marine Corps, replacing aging VH-3D Sea King and VH-60N White Hawk aircraft in the Marine One fleet. Based on the S-92 airframe, it incorporates an FAA-certified platform with specialized modifications for executive transport, including a Mission Communications System (MCS) that enables simultaneous secure and non-secure voice and data transmissions for command functions. The variant features advanced self-defense capabilities, such as self-sealing fuel cells resistant to ballistic impacts up to 23 mm, and low-observable enhancements to reduce detectability. A total of 23 VH-92A units—comprising 21 operational and 2 test aircraft—were delivered by August 2024, marking the completion of the $5 billion program.[13][66][67][68][69] The CH-148 Cyclone is a militarized shipborne variant developed specifically for the Royal Canadian Air Force to support naval operations, emphasizing ASW, anti-surface warfare, surveillance, SAR, and utility missions. With a maximum takeoff weight of 13,000 kg (28,660 lb), it offers increased lift capacity over the civil S-92A, including a 3,175 kg (7,000 lb) external cargo hook load, and is powered by uprated General Electric CT7-8A7 turboshaft engines. The helicopter achieved initial operational capability in 2018, with full fleet integration following deliveries starting in 2015, though a fatal crash in April 2020 prompted ongoing safety reviews and a 2025 settlement with affected families.[70][71][72][73] The MH-92A Seahawk is a maritime variant developed for the United States Coast Guard as part of the Deepwater program replacement, focusing on search and rescue, anti-surface warfare, and over-the-horizon interdiction missions. Based on the S-92 airframe, it features a corrosion-resistant fuselage, advanced avionics suite, and provisions for weapons including machine guns and missiles. Powered by two General Electric CT7-8A7F1 engines, it has a maximum takeoff weight of approximately 12,800 kg (28,200 lb). The MH-92A achieved initial operational capability in December 2023, with the first of 22 planned units delivered in 2022 and ongoing production as of November 2025.[74][75]Operational history
Civil operations
The Sikorsky S-92 entered civil service in September 2004, when the first production helicopter was delivered to Petroleum Helicopters International (PHI) for offshore oil and gas operations in the Gulf of Mexico.[7] Designed primarily for crew transport in demanding marine environments, the S-92 quickly became a staple in the sector, offering capacity for up to 19 passengers over ranges suited to North Sea and Gulf conditions.[2] In offshore oil and gas support, the S-92 has facilitated the safe transport of workers to remote platforms, with major operators like Bristow Group deploying more than 60 units worldwide as of 2025.[76] This role expanded amid growing global energy demands, enabling efficient logistics in harsh weather and contributing to the fleet's operational maturity through sustained production and upgrades.[1] For search-and-rescue (SAR) missions, the S-92 is equipped with advanced navigation, hoisting systems, and medical evacuation capabilities, serving coast guard duties in regions like the North Sea and Pacific.[77] In Norway, Bristow Norway AS operates S-92s for the Joint Rescue Coordination Centre, conducting routine patrols and emergency responses.[78] Similarly, in Australia, PHI Aviation and Bond Helicopters have utilized the type for SAR since 2015, achieving record mission volumes in coastal and remote areas.[79] By 2025, the S-92's SAR applications extended to aerial firefighting, with VIH Aviation debuting the world's first converted unit, the "Fire Raptor," at Verticon, featuring a 5,000-liter water/foam system for rapid wildfire suppression.[80] Beyond energy and rescue, the S-92 supports VIP executive charters and utility roles, including medevac, thanks to its reconfigurable stand-up cabin and external cargo provisions.[1] Fleet growth has aligned with rising demands in these areas, with operators leveraging the helicopter's versatility for non-offshore transport.[81] Early challenges, particularly with main gearbox reliability and supply chain constraints, prompted Sikorsky to invest over $100 million in the Phase IV upgrade, unveiled in March 2025 with FAA certification anticipated later in 2025.[82] Separately, in September 2024 the FAA certified a one-time life extension for specific main gearbox housings to a maximum of 5,500 hours. In November 2024, the FAA approved increased inspection intervals from 375 to 500 flight hours, enabling the global fleet—now exceeding 300 aircraft—to surpass 2.4 million total flight hours by mid-2025.[83][30]Military operations
The Sikorsky S-92 has seen limited but significant adoption in military roles, primarily through specialized variants for presidential transport and maritime warfare. The U.S. Marine Corps' VH-92A Patriot variant achieved initial operational capability (IOC) in December 2021, marking the start of its integration into the Marine Helicopter Squadron One (HMX-1) fleet for presidential airlift missions.[84] Despite earlier delays due to cybersecurity and systems testing issues, the VH-92A conducted its inaugural flight as Marine One on August 19, 2024, transporting President Joe Biden from Chicago's O'Hare International Airport to a campaign event.[85] This milestone initiated a phased transition from the legacy VH-3D Sea King and VH-60N White Hawk helicopters, with the VH-92A providing enhanced range, speed, and secure communications for executive transport operations.[67] The full VH-92A fleet of 23 aircraft was completed in August 2024 with the acceptance of the final unit by the Marine Corps, enabling full operational deployment for domestic and international presidential movements through 2025.[67] These helicopters support a range of defense missions beyond VIP transport, including secure communications relay and emergency evacuation, with ongoing upgrades to avionics ensuring compliance with evolving cybersecurity standards. By late 2025, the VH-92A had accumulated thousands of flight hours in training and operational scenarios, solidifying its role as the backbone of U.S. presidential helicopter operations.[67] In Canada, the CH-148 Cyclone variant entered service with the Royal Canadian Air Force in June 2018, achieving IOC and enabling its first operational deployment aboard HMCS Ville de Québec for NATO's Operation Reassurance in the Mediterranean Sea starting July 18, 2018.[86][87] Designed for anti-submarine warfare, surface surveillance, and search-and-rescue, the Cyclone has been integral to Royal Canadian Navy frigate operations, conducting maritime patrols and supporting multinational exercises with its advanced dipping sonar and anti-ship missile capabilities. The platform's deployment marked the replacement of the aging CH-124 Sea King fleet, enhancing Canada's maritime domain awareness in the Atlantic and Arctic regions.[70] Operations faced a setback on April 29, 2020, when CH-148 Cyclone 148823 (call sign Stalker 22) crashed into the Ionian Sea during a NATO exercise, killing all six crew members due to an autopilot system fault.[88] This incident prompted an immediate fleet-wide operational pause, but following risk assessments and software modifications, flying resumed in June 2020, with the investigation report released in 2021 recommending further autopilot enhancements.[89] By 2025, the CH-148 fleet continued active maritime operations and pilot training at 12 Wing Shearwater, contributing to missions like Operation Nanook in the Arctic and supporting ongoing upgrades to full operational capability.[89] Beyond the United States and Canada, the S-92 has found niche military applications in utility and maritime roles. Export proposals for military variants, such as the H-92 Superhawk for utility transport, have been pursued with nations including Israel and Norway, though no contracts materialized by 2025 due to competing platforms like the UH-60.Procurement competitions
The Sikorsky S-92, particularly its military variant designated H-92, participated in the U.S. Coast Guard's Deepwater program in the early 2000s as a proposed replacement for the aging HH-60J Jayhawk search-and-rescue helicopter. Integrated Coast Guard Systems, the lead systems integrator for the program, evaluated several platforms including the S-92 Helibus and the EH-101 before selecting the AgustaBell AB139 (later AW139) in 2002 as the recommended multi-mission cutter helicopter for maritime patrol and interdiction roles.[90] This decision favored the lighter, more agile AW139 for the program's initial phase, leading to the procurement of 14 MH-60T upgrades instead of new S-92 airframes, though the Deepwater initiative later faced significant restructuring due to cost overruns.[91] In 2004, the Canadian Department of National Defence selected the Sikorsky H-92 Superhawk as the basis for the CH-148 Cyclone under the Maritime Helicopter Program (MHP), a $5.7 billion contract to replace the CH-124 Sea King fleet with 28 anti-submarine warfare helicopters. The selection followed a competitive evaluation of bids from Sikorsky, Eurocopter (EC725), and NHIndustries (NH90), with the H-92 chosen for its proven civil derivative, range, and payload capabilities suited to Royal Canadian Navy operations.[72] However, persistent development challenges, including integration of mission systems and software issues, delayed initial deliveries from 2009 to 2015 and full operational capability until 2018, resulting in contract amendments and interim use of refurbished CH-148 Petrel trainers.[92] The S-92 also featured prominently in international search-and-rescue (SAR) competitions during the 2000s. For Norway's commercial offshore SAR needs, Sikorsky modified the S-92 to meet Nordic requirements, including extended range and cold-weather performance, positioning it as a finalist in the Nordic Standard Helicopter Program (NSHP) in 2000, though the multinational effort collapsed by 2002 without procurement.[93] Subsequently, the platform secured wins in private-sector bids, such as CHC Helicopter's 2014 order of two S-92s for SAR services supporting Statoil (now Equinor) operations in the North Sea, emphasizing the helicopter's reliability in harsh maritime environments.[94] In Australia, the S-92 prevailed in civil offshore energy sector competitions, exemplified by PHI Aviation's 2022 contract award from Woodside Energy for three S-92s to provide transport and emergency response for North West Shelf gas fields starting in 2023, highlighting its selection over alternatives like the AW139 for heavy-lift demands.[95] Military bids in the United States during the 2010s saw the H-92 variant face rejections in favor of established platforms. For the U.S. Air Force's Combat Rescue Helicopter (CRH) program, a restructured version of the earlier CSAR-X competition, Sikorsky proposed an armed H-92 in 2013 but lost to the Boeing HH-60M Pave Hawk upgrade in 2014, with the Air Force citing lower risk and faster delivery from the UH-60 derivative. Similarly, in Army evaluations for multi-role utility needs, the H-92 was considered but overlooked in favor of UH-60 variants, as seen in the Armed Scout Helicopter competition canceled in 2012, where lighter platforms aligned better with tactical requirements. More recently, in civil fleet sustainment competitions, Sikorsky secured a significant support contract in 2025 with Bristow Group, the world's largest S-92 operator, for performance-based logistics covering up to 50 helicopters used in offshore energy and SAR roles globally, including provisions for upgrades and reliability enhancements.[76] This deal underscores the S-92's enduring appeal in competitive aftermarket procurements despite earlier military setbacks.Operators
Civilian operators
The Sikorsky S-92 is operated by numerous civilian entities worldwide, primarily for offshore energy support, search and rescue (SAR), and emerging utility roles such as firefighting. As of 2025, the global civil fleet comprises approximately 250 active helicopters, with the majority dedicated to oil and gas transportation in harsh marine environments.[96][97] Major operators include Bristow Group, which maintains the largest fleet of around 60 S-92s for offshore transport and SAR missions across multiple regions, supported by a long-term maintenance agreement with Sikorsky.[10][98] CHC Helicopter operates a significant number of S-92s for global energy sector support, including contracts in the North Sea for Shell and in Brazil for Petrobras at fields like Roncador.[99][100] PHI Aviation, a key player in the Gulf of Mexico, utilizes S-92s for deepwater oil and gas operations, having been the first commercial launch customer for the type in 2004.[8][101] In Australia, operators include CHC Helicopter Australia for offshore services and PHI International Australia, alongside Babcock Mission Critical Services for energy support roles.[102] In Azerbaijan, Silk Way Helicopter Services, part of the Azerbaijan Airlines group, operates two S-92s for offshore and utility missions in the Caspian Sea region.[103][104] Bristow Norway employs S-92s for SAR and offshore transport in the North Sea, despite a notable incident in 2024.[105] Cougar Helicopters operates S-92s in Canada for offshore transport and SAR missions.[106] An emerging application is with VIH Aviation, which introduced the world's first firefighting-configured S-92 in 2025, equipped with a 5,000-liter Helitak fire tank for wildfire response in Canada and beyond, with plans for two additional conversions.[80][58] Certain short-term PHI leases have since transitioned to owned assets.[107]Military and government operators
The Sikorsky S-92 serves in military and governmental roles primarily for transport, maritime surveillance, and search and rescue (SAR) missions, with active operators concentrated in North America and select allied nations as of 2025.United States
The United States Marine Corps (USMC) operates the VH-92A Patriot variant, a specialized version of the S-92 configured for VIP transport, including the presidential "Marine One" fleet. The USMC fleet comprises 23 aircraft: 21 operational units and 2 dedicated test airframes, enabling secure executive lift with advanced communications and defensive systems.[67]Canada
The Royal Canadian Air Force (RCAF) employs the CH-148 Cyclone, a maritime helicopter variant of the S-92 optimized for anti-submarine warfare, surface surveillance, and shipboard operations aboard Halifax-class frigates. The RCAF maintains a fleet of 28 CH-148 Cyclones, all delivered by 2025, supporting naval task groups in the Atlantic and Pacific regions.[72]Other Government Operators
Several governments contract private operators to utilize S-92 helicopters for SAR and utility roles under state oversight. In Norway, Bristow Norway AS provides SAR services using S-92A aircraft under a multi-year contract with Equinor, the state-controlled energy company, focusing on offshore rescue in the North Sea; the operation includes at least 3 dedicated S-92s integrated into national emergency response frameworks.[108] In Australia, CHC Helicopter Corporation operates S-92s on behalf of the Australian Defence Force (ADF) for maritime SAR and medevac missions, with the fleet supporting remote coastal and naval operations through ongoing contracts valued at hundreds of millions.[109] The South Korea Coast Guard operates at least 4 S-92 helicopters for search and rescue missions.[110] The Royal Thai Air Force operates 5 S-92A helicopters for utility and transport roles.[102] The Royal Bahraini Air Force operates 4 S-92 helicopters for VIP transport and other government missions.[102]| Country | Operator | Variant | Fleet Size (2025) | Primary Role |
|---|---|---|---|---|
| United States | U.S. Marine Corps | VH-92A | 23 | Presidential/VIP transport |
| Canada | Royal Canadian Air Force | CH-148 | 28 | Maritime patrol/ASW |
| Norway | Bristow Norway (gov't contract) | S-92A | ~3 | Offshore SAR |
| Australia | CHC (ADF contract) | S-92 | Variable (contract-based) | Maritime SAR/medevac |
| South Korea | Coast Guard | S-92 | 4 | Search and rescue |
| Thailand | Royal Thai Air Force | S-92A | 5 | Utility/transport |
| Bahrain | Royal Bahraini Air Force | S-92 | 4 | VIP transport |
Incidents and accidents
Major accidents
The most significant fatal accident involving the Sikorsky S-92 occurred on March 12, 2009, when Cougar Helicopters Flight 91, an S-92A registered C-GZCH, ditched into the Atlantic Ocean approximately 55 nautical miles east of St. John's, Newfoundland, Canada, while transporting oil workers to the Hibernia platform. Of the 18 people on board (16 passengers and 2 crew), 17 perished due to the impact and subsequent drowning in cold water; the sole survivor was rescued after about an hour. The Transportation Safety Board of Canada investigation determined that the crash resulted from a loss of main gearbox lubrication caused by the fracture of two titanium input drive studs securing the oil filter assembly to the gearbox housing, leading to rapid oil depletion, overheating, and gearbox seizure. This design vulnerability, which had been previously identified in testing but not fully addressed, prompted Sikorsky to issue global airworthiness directives for inspections and eventual replacement of the studs with steel components across the S-92 fleet.[111][112][107] Another major pre-2020 fatal accident took place on March 14, 2017, involving an Irish Coast Guard S-92A (registration EI-ICR, callsign Rescue 116) that collided with cliffs at Black Rock, County Mayo, Ireland, during a night search-and-rescue mission to the Sligo coast. Four of the five crew members died at the scene, with the helicopter breaking apart on impact with the terrain; the mission was to deliver equipment to a remote lifeboat station. The Air Accident Investigation Unit of Ireland found that the primary cause was controlled flight into terrain due to crew spatial disorientation, exacerbated by erroneous GPS position data from a non-operational database entry that placed the helipad at an incorrect location on the cliffs, combined with inadequate risk assessment for night operations in instrument meteorological conditions. This incident led to enhanced GPS validation procedures and operational restrictions for S-92 operators in coastal SAR roles.[113] On March 4, 2022, a UK Coast Guard S-92A (registration G-MCGY) generated downwash during landing at Derriford Hospital helipad in Plymouth, Devon, England, which blew three bystanders to the ground, resulting in one fatality and one serious injury. The helicopter landed safely with no damage or injuries to occupants. The UK Air Accidents Investigation Branch determined the cause as inadequate risk assessment and procedural failures by the hospital and operator regarding the helipad's proximity to a public car park in gusty conditions. This led to revised guidelines for hospital landing site risk assessments.[114] On April 8, 2022, a South Korea Coast Guard S-92A (registration B-519) crashed into the sea approximately 370 km southwest of Mara Island during a night search-and-rescue mission to assist a Taiwanese fishing vessel. Three of the four crew members perished (two killed on impact, one missing and presumed dead); the sole survivor was rescued. The helicopter was written off. The investigation by the Korea Maritime Safety Tribunal attributed the crash to a combination of crew fatigue, challenging weather, and possible mechanical issues, leading to enhanced fatigue management protocols for SAR operations.[115] In a notable military variant incident, a Royal Canadian Air Force CH-148 Cyclone (serial 148822, callsign Stalker 22) crashed into the Ionian Sea on April 29, 2020, about 320 nautical miles southwest of Souda Bay, Greece, during a night training exercise from HMCS Fredericton. All six aircrew members were killed, with the wreckage sinking to a depth of around 3,000 meters; recovery efforts confirmed the helicopter experienced an in-flight breakup. The Directorate of Flight Safety investigation attributed the accident to a software deficiency in the aircraft's flight control laws, which generated erroneous control inputs causing an uncommanded 30-degree right bank and subsequent loss of control at low altitude. The CH-148 fleet was grounded pending software fixes. In July 2025, Sikorsky reached confidential settlements with the victims' families following lawsuits alleging design and manufacturing defects.[89][116][117] On February 28, 2024, a Bristow Norway S-92A (registration LN-OIJ) crashed into the sea approximately 2 nautical miles west of Løno island, about 29 km west of Bergen, Norway, during a night search-and-rescue training exercise. Of the six crew members on board, one was killed, one critically injured, one seriously injured, and three lightly injured; the helicopter was written off. The Norwegian Safety Investigation Authority's preliminary report indicated a possible fault in the autopilot's pitch trim servo circuit board, causing an uncommanded 30-degree nose-up pitch; the full investigation is ongoing as of November 2025. This incident prompted Sikorsky to issue guidance on August 12, 2024, for S-92 operators regarding autopilot performance cues and crew training.[78][118][105]Serious incidents and safety improvements
On February 24, 2020, a Bristow Norway Sikorsky S-92A helicopter (registration LN-ONT) experienced a loss of control shortly after takeoff from the Maersk Invincible oil platform in the Norwegian sector of the North Sea during nighttime operations in adverse weather conditions, including gusty winds and low visibility; the crew regained control after approximately 40 seconds without injuries to the 14 occupants.[119][120] The Norwegian Safety Investigation Authority (NSIA) determined the incident was primarily weather-related, with contributing factors including autopilot mode transitions and crew workload, leading to recommendations for improved autopilot performance cues.[119] Throughout 2020, multiple S-92A helicopters operated in the North Sea experienced false engine fire warnings, with a notable event on October 20 involving an aircraft en route to the Ekofisk field; the crew initiated an engine shutdown procedure due to a persistent but intermittent warning, but post-flight inspection revealed no actual fire or damage.[121] These false warnings, attributed to issues in the engine fire detection system such as wiring faults or sensor anomalies, had become a recurring concern, eroding crew confidence in the system and prompting Sikorsky to issue Alert Service Bulletins (e.g., ASB 92-26-002) for inspections and modifications.[122] The issue was largely resolved through software updates and hardware adjustments to the fire detection loops, reducing false alerts across the fleet by late 2020.[122] On January 3, 2025, a Cougar Helicopters S-92A (registration C-GVCH) was struck by lightning approximately 73 nautical miles southeast of St. John's, Newfoundland, Canada, during an offshore flight. The crew reported electrical anomalies but landed safely at St. John's International Airport with no injuries; the helicopter sustained substantial damage. Environment Canada confirmed the lightning strike. Post-incident inspections led to enhanced lightning protection checks for the fleet.[123] Following safety enhancements implemented after the 2009 Cougar Helicopters incident, the S-92 fleet has demonstrated improved reliability, with post-modification accident rates below historical averages for offshore medium-lift helicopters.[124] By November 2025, the global S-92 fleet had accumulated over 2.5 million flight hours across more than 300 aircraft.[82][10] The S-92 Phase IV main gearbox, unveiled in March 2025 and featuring an auxiliary lubrication system to mitigate oil pressure loss, underwent over 800 hours of testing with FAA certification anticipated in 2025 to further reduce risks associated with main gearbox failures.[27] Key improvements stemming from the 2009 incident include mandatory enhanced chip detector monitoring in the main gearbox to detect debris earlier, which has prevented recurrence of similar oil starvation events.[111] Additionally, addressing supply chain challenges in 2024-2025, Sikorsky extended main gearbox housing life limits via LifePlus technology and increased scheduled inspection intervals from 375 to 500 flight hours, improving fleet availability and reducing downtime.[125][30] These measures, combined with long-term support agreements like the one with Bristow Group in April 2025, have bolstered overall safety and operational continuity.[126]Specifications
General characteristics
The Sikorsky S-92A is a medium-lift, twin-engine helicopter optimized for civil transport roles, requiring a crew of two pilots and offering a standard passenger capacity of 19 in an airliner-style configuration. In search and rescue or medical evacuation setups, the cabin can be reconfigured to accommodate up to 16 NATO-standard litter patients along with attendants.[127][43] The powerplant consists of two General Electric CT7-8A/6 turboshaft engines, each providing 2,520 shaft horsepower (shp).[1] Key dimensional attributes include a main rotor diameter of 56 ft 4 in (17.17 m), overall length (rotors turning) of 64 ft 2 in (19.56 m), and overall height (rotors turning) of 17 ft 1 in (5.21 m). The fuselage length measures 56 ft 2 in (17.10 m), providing a spacious stand-up cabin with 6 ft (1.83 m) height.[42][127] Weight specifications for the baseline S-92A configuration list a basic empty weight of 15,662 lb (7,104 kg) and a maximum takeoff weight of 27,700 lb (12,564 kg) for internal loads. Operating empty weights vary by equipment and mission fit, typically ranging from 19,000 to 23,000 lb depending on installed systems. The military H-92 variant incorporates structural provisions for armaments, including external weapon mounts and reinforced hardpoints, while maintaining similar baseline weights.[127][4][55] Cabin volume totals 700 cu ft (19.82 m³), enabling flexible layouts for passengers, cargo, or medical setups, while the dedicated baggage compartment provides 140 cu ft (3.97 m³) of storage with a 1,000 lb (454 kg) weight limit.[127]| Characteristic | Specification (S-92A) |
|---|---|
| Crew | 2 pilots |
| Passenger Capacity | 19 |
| Main Rotor Diameter | 56 ft 4 in (17.17 m) |
| Overall Length (rotors turning) | 64 ft 2 in (19.56 m) |
| Overall Height (rotors turning) | 17 ft 1 in (5.21 m) |
| Basic Empty Weight | 15,662 lb (7,104 kg) |
| Maximum Takeoff Weight (internal) | 27,700 lb (12,564 kg) |
| Cabin Volume | 700 cu ft (19.82 m³) |
| Baggage Volume | 140 cu ft (3.97 m³) |