Trehalose is a non-reducing disaccharide consisting of two D-glucose molecules linked by an α,α-1,1-glycosidic bond, with the molecular formula C₁₂H₂₂O₁₁ and a molecular weight of 342.3 g/mol.[1] It occurs naturally in a wide range of organisms, including plants, fungi, insects, bacteria, and yeast, but is not synthesized by mammals.[2] In these organisms, trehalose plays a crucial role as a stress protectant, stabilizing proteins, membranes, and cellular structures against desiccation, freezing, oxidative stress, and extreme temperatures, enabling survival in harsh environments through mechanisms like anhydrobiosis.[2]Chemically, trehalose is a white, crystalline powder with a melting point of 203°C, low hygroscopicity, and high solubility in water, making it chemically stable and non-reactive under physiological conditions.[1] Biologically, it functions as an energy reserve in some species and a signaling molecule precursor, such as trehalose-6-phosphate, which regulates metabolism and stress responses in plants and microbes.[3] In humans, trehalose is metabolized by the enzyme trehalase in the intestinal brush border into two glucose molecules, with about 45% the sweetness of sucrose but a similar caloric value of approximately 4 kcal/g, slower absorption, and a more gradual impact on blood glucose levels.[2]Trehalose has diverse applications due to its bioprotective properties and safety profile, recognized as generally safe (GRAS) by regulatory authorities for use in food and pharmaceuticals.[1] In the food industry, it serves as a stabilizer for proteins, fats, and flavors in products like baked goods, confectionery, and frozen foods, enhancing texture and shelf life without excessive sweetness.[4] Medically, it is incorporated into biopharmaceutical formulations (e.g., monoclonal antibodies like Avastin and Lucentis) for stabilization during storage and delivery, and is under investigation for therapeutic uses in dry eye treatments, neurodegenerative diseases such as Huntington's and Alzheimer's, and as a potential autophagy inducer.[2][5]
Structure and Properties
Molecular Structure
Trehalose is a disaccharide composed of two D-glucose units linked together, with the molecular formula C_{12}H_{22}O_{11}.[1] This structure features both glucose molecules in their pyranose form, connected via an α,α-1,1-glycosidic bond between the anomeric carbons (C-1) of each unit, forming α-D-glucopyranosyl-(1→1)-α-D-glucopyranoside.[1][6]The α,α-1,1-glycosidic linkage renders trehalose a non-reducing sugar, as the bond configuration involves both anomeric carbons, preventing ring opening and subsequent oxidation at either site.[1][6] In contrast, sucrose consists of D-glucose and D-fructose linked by an α-1,2-glycosidic bond (α-D-glucopyranosyl-(1→2)-β-D-fructofuranoside), while maltose features two D-glucose units connected by an α-1,4-glycosidic bond (4-O-α-D-glucopyranosyl-D-glucopyranose), the latter allowing a free anomeric carbon on one unit.[6]The stereochemistry of trehalose specifies α-anomeric configurations at both glucose units, with the hydroxyl groups oriented accordingly in the chair conformation of the pyranose rings.[1][6] Among its isomeric forms, α,α-trehalose predominates in biological systems, while rarer β,β- and α,β-trehalose isomers occur less frequently.[1]
Physical Properties
Trehalose appears as a white to off-white, odorless crystalline powder in its anhydrous form, or as a dihydrate with similar characteristics.[1][7]The anhydrous form of trehalose has a melting point of 203 °C, at which it decomposes without fully melting, while the dihydrate initially melts at around 97 °C, losing water and resolidifying before reaching the anhydrousmelting point.[1][8]Trehalose exhibits high solubility in water, approximately 68.9 g per 100 g at 20 °C, making it suitable for aqueous solutions; it is slightly soluble in ethanol and insoluble in ether.[9]In contrast to many other disaccharides, trehalose demonstrates low hygroscopicity, attributed to the strong hydrogen bonding within its crystal lattice, which maintains stable water content (around 9.5% in the dihydrate) up to relative humidities of about 92%.[8]The specific optical rotation of trehalose is [α]D +178° in water, reflecting its α,α-1,1-glycosidic linkage.[9]Trehalose has a molecular weight of 342.30 g/mol and a density of 1.58 g/cm³ for the anhydrous form. Trehalose exists in multiple polymorphic forms, including a stable dihydrate and anhydrous variants (Tα, Tβ), which influence its hygroscopic behavior and stability.[1][7][10]
Chemical Properties
Trehalose is classified as a non-reducing sugar because its two glucose moieties are connected via an α,α-1,1-glycosidic bond, eliminating free anomeric hydroxyl groups. This configuration renders it chemically inert toward oxidizing agents, preventing reactions with Benedict's or Fehling's reagents that detect reducing sugars.[11][8]Unlike maltose, trehalose resists acid-catalyzed hydrolysis due to the stability of its α,α-1,1-glycosidic bond. In vivo, trehalose hydrolysis proceeds exclusively through enzymatic catalysis by trehalase, yielding two molecules of glucose as follows:\ce{C_{12}H_{22}O_{11} + H_2O ->[trehalase] 2 C_6H_{12}O_6}This enzymatic specificity underscores trehalose's role in controlled energy release within organisms.[12][11]Trehalose exhibits superior thermal and chemical stability compared to many disaccharides, largely attributable to the absence of a reducing end that inhibits participation in the Maillard reaction during food processing. Additionally, its molecular structure enables the formation of extensive hydrogen-bonding networks, facilitating the creation of stable, glass-like amorphous phases that enhance its utility in stabilization contexts. Trehalose remains stable across a broad pH spectrum, from 2 to 10, without significant degradation.[13][8][14]
Biosynthesis and Metabolism
Biosynthesis Pathways
Trehalose is primarily synthesized through the OtsA/OtsB pathway, also known as the trehalose-6-phosphate synthase/phosphatase (TPS/TPP) pathway, which is conserved across bacteria, fungi, insects, and plants. In this two-step process, trehalose-6-phosphate synthase (OtsA or TPS) catalyzes the condensation of UDP-glucose and glucose-6-phosphate to form trehalose-6-phosphate, followed by dephosphorylation of trehalose-6-phosphate by trehalose-6-phosphate phosphatase (OtsB or TPP) to yield trehalose. In bacteria such as Escherichia coli, the genes otsA and otsB encode these enzymes, enabling de novo synthesis from glycolytic intermediates. Fungi, including Saccharomyces cerevisiae, utilize homologous enzymes encoded by TPS1 (synthase) and TPS2 (phosphatase), often as part of a multi-subunit complex that includes regulatory subunits Tps3 and Tsl1.[15] In plants like Arabidopsis thaliana, multiple TPS isoforms (e.g., AtTPS1–4 in class I, which are catalytically active) and TPP genes (e.g., AtTPPA–J) facilitate synthesis, with class II TPS isoforms primarily serving regulatory roles. Insects employ similar OtsA/OtsB homologs, where TPS/TPP activity supports hemolymph trehalose production essential for development and stress tolerance.Alternative pathways exist in certain bacteria and archaea, bypassing the TPS/TPP route. The TreY/TreZ pathway, prominent in organisms like Mycobacterium species and archaea such as Sulfolobus solfataricus, involves maltooligosyltrehalose synthase (TreY), which transfers a maltosyl unit from maltooligosaccharides, glycogen, or starch to form maltooligosyltrehalose, followed by hydrolysis by maltooligosyltrehalose trehalohydrolase (TreZ) to release trehalose. Another route, mediated by trehalose synthase (TreS), directly isomerizes maltose to trehalose in a single reversible transglycosylation step, observed in some bacteria and archaea. These glycogen- or maltose-derived pathways allow trehalose accumulation under conditions where UDP-glucose is limited, complementing the primary de novo synthesis.Biosynthesis is tightly regulated to balance carbon allocation and prevent metabolic imbalances. Trehalose exerts feedback inhibition on TPS activity, reducing synthesis when intracellular levels are high, as demonstrated in bacterial and fungal systems.[15] In yeast and plants, trehalose-6-phosphate acts as a key signal, inhibiting hexokinases to modulate glycolytic flux and directing carbon toward storage or growth processes. This regulation integrates trehalose production with overall carbon metabolism, ensuring efficient resource use across organisms.[16]The de novo synthesis can be simplified as the conversion of two glucose units into trehalose via activated intermediates: UDP-glucose + glucose-6-phosphate → trehalose-6-phosphate + UDP (catalyzed by TPS), followed by trehalose-6-phosphate + H₂O → trehalose + phosphate (catalyzed by TPP).[17]
Metabolic Breakdown
Trehalose is primarily degraded through hydrolysis by the enzyme trehalase, classified as α,α-trehalase with the EC number 3.2.1.28, which cleaves the glycosidic bond to yield two molecules of D-glucose.[18] This enzymatic action represents the key catabolic step in trehalose metabolism across various organisms, enabling the release of glucose for further utilization.[19]In mammals, which do not synthesize trehalose endogenously, trehalase is primarily a membrane-bound enzyme expressed in the brush border of intestinal enterocytes and renal proximal tubules to hydrolyze dietary trehalose.[20][21]In microorganisms, such as bacteria and fungi, trehalose serves as an alternative carbon source during nutrient limitation, with trehalase playing a central role in its utilization. Under conditions of carbon starvation or osmotic stress relief, trehalase activity is induced to hydrolyze accumulated trehalose, providing glucose for energy production and supporting survival.[22] For instance, in Escherichia coli, periplasmic trehalase (TreA) facilitates trehalose catabolism, integrating it into central metabolism when external carbon sources are scarce.[23] In yeast like Saccharomyces cerevisiae, cytosolic neutral trehalases (e.g., Nth1) are activated post-stress to mobilize trehalose reserves, highlighting its role in stress recovery.[24]Genetic defects in the TREH gene, which encodes intestinal trehalase, result in trehalase deficiency, a rare autosomal recessive condition leading to trehalose intolerance. Affected individuals experience osmotic diarrhea, abdominal pain, bloating, and flatulence upon consuming trehalose-containing foods, due to undigested trehalose drawing water into the intestinal lumen.[25] This disorder underscores the enzyme's essential role in carbohydrate assimilation, though it is often underdiagnosed owing to the rarity of dietary trehalose exposure.[26]The metabolic breakdown of trehalose ultimately yields energy equivalent to that of two glucose molecules, as the liberated glucoses enter glycolysis directly, generating ATP through subsequent oxidative phosphorylation.[11] This integration supports cellular energy homeostasis, particularly in organisms relying on trehalose as a reserve carbohydrate. Trehalose's glycosidic bond confers resistance to non-specific hydrolysis, necessitating trehalase for efficient degradation.[18]
Biological Functions
Natural Occurrence
Trehalose is widely distributed across various taxa, reflecting its ancient evolutionary origins and conserved role in cellular processes. In microorganisms, it accumulates to significant levels, serving as a major storage carbohydrate. In the yeastSaccharomyces cerevisiae, trehalose can reach up to 20% of the cell's dry weight under certain growth conditions, such as nutrient limitation or stress responses.[27] In bacteria, concentrations vary; for instance, in Mycobacterium smegmatis, free trehalose constitutes approximately 1.5–3% of the dry cell weight, while some bacterial spores can accumulate up to 25% trehalose by dry weight.[28] This broad presence in prokaryotes and unicellular eukaryotes underscores trehalose's fundamental distribution in microbial life.[29]In plants, trehalose occurs at low levels in most species but is more prominent in certain structures and resurrection plants. It is found in seeds and pollen of various plants, where it contributes to a minor fraction of total sugars; for example, in Arabidopsis thaliana, trehalose concentrations are typically 20–30 nmol per gram fresh weight.[30][31] In resurrection plants like Selaginella lepidophylla, trehalose levels vary from trace amounts in hydrated states to up to 12% of dry weight during desiccation, highlighting its accumulation in response to environmental extremes.[32]Among animals, trehalose is particularly abundant in invertebrates, especially arthropods, where it functions as the primary circulating sugar. In insects, it serves as the main blood sugar in the hemolymph; for locusts such as Locusta migratoria, hemolymph trehalose concentrations average around 21 g/L, comprising over 90% of total sugars.[33] This transport role extends across arthropods, maintaining stable energy supply in their open circulatory systems.[34]In fungi and algae, trehalose is commonly stored in dormant structures like spores and cysts, aiding in survival during adverse conditions. Fungal spores often contain high trehalose levels, which are mobilized upon germination, while in algae, it appears in vegetative cells and reproductive cysts as part of carbohydrate reserves.[35] Overall, trehalose's occurrence spans from bacteria to higher eukaryotes, with concentrations ranging from trace levels to over 15% in specialized cases like resurrection plant tissues.[36]
Protective Roles
Trehalose plays a crucial role in enhancing organismal survival under environmental stresses by stabilizing cellular structures and modulating stress responses. In desiccation tolerance, it acts as a water replacement agent, forming a glassy matrix that preserves protein and membrane integrity during dehydration. This vitrification process prevents structural collapse in anhydrobiotic organisms, such as tardigrades, where trehalose synergizes with intrinsically disordered proteins like CAHS to limit protein aggregation and maintain membrane fluidity.[37] Studies in model anhydrobiotes, including yeast and nematodes, demonstrate trehalose's potency in mitigating desiccation-induced damage, with levels rising sharply to counteract water loss.[38]In cryoprotection, trehalose inhibits ice crystal formation during freezing, reducing cellular damage in overwintering insects. By lowering the freezing point and promoting vitrification over crystallization, it protects hemolymph and tissues in species like the New Zealand alpine grasshopper, where trehalose concentrations peak during cold acclimation alongside other cryoprotectants such as glycerol.[39] This mechanism enables freeze-tolerant arthropods to survive subzero temperatures without lethal ice propagation, as observed in Andean insects where trehalose contributes to hemolymphsupercooling.[40]Trehalose also confers protection against oxidative stress by scavenging reactive oxygen species (ROS) and stabilizing cellular components. In yeast, it reduces ROS-induced damage, such as lipid peroxidation, during exposure to oxidants like hydrogen peroxide, thereby preserving membrane integrity and cellular function.[41] Furthermore, trehalose enhances anoxia tolerance in organisms like Drosophila, where elevated levels via trehalose phosphate synthase activity support survival under oxygen deprivation by mitigating associated oxidative bursts upon reoxygenation.[42]As a chemical chaperone, trehalose inhibits protein misfolding and aggregation, particularly in neurodegenerative contexts. It directly suppresses beta-amyloid fibril formation in Alzheimer's disease models, reducing neurotoxicity by stabilizing unfolded proteins and promoting proper folding without altering amyloid precursor protein processing.[43] This chaperone activity extends to tau proteins, where trehalose prevents aggregation in neuronal cells, highlighting its role in maintaining proteostasis under stress.[44]The protective functions of trehalose exhibit evolutionary conservation across domains of life, from bacteria to eukaryotes, as a universal stress response mechanism. Trehalose biosynthesis genes, such as those encoding trehalose-6-phosphate synthase, are widely distributed and upregulated under osmotic, desiccation, and oxidative stresses in prokaryotes and eukaryotes alike, enabling adaptive survival in diverse environments like saline habitats in crustaceans.[45] This conservation underscores trehalose's fundamental role in stress biology, linking its disaccharide structure to broad cytoprotective effects.[46]
Applications
Nutritional and Dietary Uses
Trehalose occurs naturally in various foods, including mushrooms where it can constitute up to 2% of the fresh weight in certain species, and in trace amounts in honey (0.1–1.9%).[47][48] It has been added to foods as a sweetener and stabilizer since the 1990s, particularly in Japan where it received food additive approval in 1995 and is used without quantity limits in products like rice, noodles, and baked goods.[47][8]In humans, trehalose is digested in the small intestine by the enzyme trehalase, which hydrolyzes it into two molecules of glucose for absorption. Approximately 70–90% of ingested trehalose is absorbed this way, with the remainder fermented by gut microbiota.[47][49] It provides 4 kcal/g, comparable to sucrose, but elicits a lower glycemic response with an index of about 45 relative to glucose's 100, making it suitable for blood sugar management in dietary contexts.[50][51]The U.S. Food and Drug Administration granted trehalose Generally Recognized as Safe (GRAS) status in 2000 for use in general foods at levels consistent with good manufacturing practices.[52] Safety studies confirm no adverse effects at typical intake levels up to 50 g daily, though rare trehalase deficiency (affecting about 0.4–1% of populations in some regions) can cause bloating, abdominal pain, and osmotic diarrhea upon consumption.[47][26]Under FDA labeling rules, added trehalose counts toward the "added sugars" declaration on nutrition facts panels, as it is a caloric sweetener incorporated during processing. It is incorporated into low-calorie products, such as nutrition bars and frozen desserts, to enhance texture and flavor while allowing reductions in higher-glycemic sugars.[53][54]
Medical and Pharmaceutical Uses
Trehalose has emerged as a promising therapeutic agent in ophthalmology due to its ability to stabilize the tear film and protect ocular surfaces in dry eye disease (DED). In Europe, preservative-free eye drops containing 3% trehalose, such as Thealoz®, were approved in the 2010s for the symptomatic treatment of moderate to severe DED, providing lubrication and hydration by forming a protective film on the corneal epithelium.[55] Clinical studies have demonstrated that these formulations, often combined with sodium hyaluronate as in Thealoz Duo®, significantly improve patient satisfaction, reduce ocular discomfort, and enhance tear stability compared to hyaluronic acid-only drops, with efficacy observed as early as the first month of use.[56][57] This protective effect leverages trehalose's role as a molecular chaperone, which helps maintain protein and lipid integrity in the unstable tear film environment.[58]In neurodegenerative disorders, trehalose exhibits neuroprotective potential by inhibiting protein aggregation and promoting autophagy, key mechanisms implicated in diseases like Huntington's and Parkinson's. Animal models of Huntington's disease have shown that oral trehalose administration reduces polyglutamine protein aggregates, attenuates motor deficits, and extends lifespan by enhancing autophagic clearance of toxic inclusions.[59] Similarly, in Parkinson's disease rodent models, trehalose diminishes alpha-synuclein aggregation, lowers neurotoxicity, and preserves dopaminergic neurons, with effects attributed to its autophagy-inducing properties without adverse impacts on metabolic organs at neuroprotective doses.[60][61] These preclinical findings support trehalose's exploration as a disease-modifying agent, though human translation remains in early stages. The Phase 2/3 STRIDES trial of intravenous trehalose in spinocerebellar ataxia type 3 was terminated in 2023.[62]Trehalose also serves as a stabilizer in pharmaceutical formulations, particularly for mRNA-based vaccines, where it enhances storage stability and enables room-temperature handling. In lipid nanoparticle (LNP)-encapsulated mRNA vaccines, including those developed for COVID-19, trehalose-loaded LNPs form a vitrified matrix during lyophilization, preserving mRNA integrity and LNP structure for up to 12 weeks at room temperature or 24 weeks at 4°C, thereby addressing cold-chain limitations of conventional formulations.[63] This adjuvant-like role has been integral to advancing thermostable vaccine platforms, reducing degradation during transport and storage while maintaining immunogenicity.[64]For trehalase deficiency, a rare genetic disorder causing osmotic diarrhea and abdominal discomfort upon trehalose ingestion due to impaired disaccharidehydrolysis, enzyme replacement therapy remains investigational, with no completed clinical trials reported as of 2025; preclinical models suggest potential benefits from targeted trehalase supplementation to restore intestinal function.[26][65]Trehalose shows anti-diabetic potential through its low glycemic index (approximately 45) and minimal insulin requirement for absorption, aiding glucose homeostasis in diabetic models. Studies in streptozotocin-induced diabetic rats indicate that intraperitoneal trehalose reduces fasting blood glucose and improves insulin sensitivity via pathways involving AMPK activation and reduced inflammation, without exacerbating hyperglycemia.[66][67] Human trials confirm lower postprandial glycemic and insulinemic responses compared to sucrose, supporting its use in managing impaired glucose tolerance.[68][69]As of 2025, trehalose's clinical development includes ongoing interventional studies for ocular applications, such as evaluating 3% trehalose solutions in moderate to severe DED to assess corneal epithelial healing (NCT06655441), and expanded access protocols for amyotrophic lateral sclerosis, including a multicenter expanded access protocol (NCT05597436), focusing on autophagy enhancement and symptom progression.[70][71] These efforts build on Phase I/II safety data confirming tolerability in neurodegenerative patients.[72]
Industrial and Commercial Uses
Trehalose is produced commercially on an industrial scale through enzymatic conversion of starch, a method pioneered by Hayashibara Co., Ltd. in Japan. This process involves the use of thermostable enzymes such as maltooligosyl trehalose synthase (MTSase) and maltooligosyl trehalose trehalohydrolase (MTHase), derived from microorganisms like Arthrobacter sp., to convert liquefied starch into trehalose with high yield and purity exceeding 98% after crystallization.[8][73] Commercial production began in 1995, enabling cost-effective manufacturing that reduced prices from over $200 per kg to under $3 per kg, with global output reaching approximately 31,000 tons annually by 2007 and continuing to expand to meet demand in various sectors.[74] The global trehalose market, valued at around USD 169 million in 2024, is projected to grow to USD 181 million in 2025, driven by increasing applications in preservation and stabilization.[75]In the food industry, trehalose serves as a stabilizer for dried and processed products, preventing starch retrogradation, protein denaturation, and lipid oxidation during storage and freeze-drying, which extends shelf life without altering flavor or texture.[74] It is approved as a novel food ingredient in the European Union since 2001, used under good manufacturing practices in confectionery, bakery goods, and frozen foods to maintain quality under thermal stress.[8] In cosmetics, trehalose functions as a humectant and stabilizer, retaining moisture in formulations and protecting liposomes, lipids, and proteins from drying and environmental degradation, thereby enhancing product stability and skinhydrationefficacy.[74]As an excipient in pharmaceutical manufacturing, trehalose is widely employed during lyophilization to safeguard biologics such as antibodies and proteins, forming a protective matrix that preserves structural integrity and activity during freeze-drying and long-term storage at ambient temperatures.[76][77] This application leverages its non-reducing nature and high glass transition temperature, which its superior stability over other sugars like sucrose in industrial-scale processes.[78]In biotechnology, trehalose acts as a cryoprotectant for cells, enzymes, and tissues, mitigating ice crystal damage during freezing and enabling viable recovery post-thaw without toxicity concerns associated with penetrating cryoprotectants like DMSO.[79] It is particularly effective in preserving enzyme functionality in industrial biocatalysis and supporting the cryopreservation of mammalian cells, including those used in in vitro fertilization (IVF) protocols and stem cell banking, where it enhances post-thaw viability and proliferation rates when combined with standard media.[80][81] Additionally, trehalose stabilizes bioinks in printed electronics and sensor applications, such as enzyme-based assays on paper substrates, by maintaining protein activity during deposition and drying.[82][83]
History and Developments
Discovery and Early Research
Trehalose was first isolated in 1832 by the German chemist H.A.L. Wiggers from ergot of rye, a fungal infection caused by Claviceps purpurea, where it appeared as a crystalline substance among the sclerotia.[84] This discovery marked the initial recognition of trehalose as a distinct natural product, though its chemical nature remained unclear at the time.[85]In 1859, French chemist Marcellin Berthelot independently isolated the sugar from trehala manna, a cocoon-like secretion produced by the larvae of the weevil Larinus maculatus on plants in the Middle East, and named it trehalose after its source.[86] Berthelot characterized it as a non-reducing disaccharide composed of two glucose units, distinguishing it from common sugars like sucrose.[8] During the late 19th century, German chemist Emil Fischer advanced its structural elucidation in the 1890s, confirming trehalose as α-D-glucopyranosyl α-D-glucopyranoside through enzymatic hydrolysis studies and synthesis attempts, including the identification of trehalase, an enzyme that specifically cleaves the α,1→1 glycosidic bond.[84] Fischer's work laid the foundation for understanding its unique linkage, setting it apart from other disaccharides.[87]Early investigations linked trehalose to biological systems beyond its initial sources. In the 1890s, it was detected in fungal metabolites, with studies by researchers like Carl Wehmer highlighting its presence in molds such as Aspergillus species during metabolic analyses. Its occurrence in insect tissues was noted around the same period through examinations of hemolymph and secretions, though detailed characterization awaited later enzymatic methods.[88] By the early 20th century, trehalose was recognized in yeast and mushroom extracts, reinforcing its role as a widespread fungal reserve carbohydrate.[85]Analytical advancements in the mid-20th century facilitated more precise detection and quantification. In the 1930s and 1940s, partition chromatography emerged as a key technique for separating sugars, with paper chromatography specifically applied to trehalose in the 1950s for isolating it from biological samples like insect hemolymph.[89] These methods, pioneered by Archer Martin and colleagues, allowed resolution of trehalose from glucose and other monosaccharides, enabling studies of its distribution in nature.[90] Prior to the 1960s, research remained focused on isolation from natural sources such as fungi, insects, and plants, with no large-scale commercial production; trehalose was primarily a subject of academic natural product chemistry.[91]
Recent Advances
In the early 1990s, Hayashibara Co. Ltd. developed an enzymatic synthesis method for trehalose production using maltooligosyl trehalose synthase and trehalose-releasing enzyme to convert starch into trehalose.[92] This approach enabled large-scale industrial production starting in 1995, marking a shift from extraction-based methods to cost-effective biotechnology.[93] In 2000, the U.S. Food and Drug Administration granted trehalose Generally Recognized as Safe (GRAS) status for use in foods, facilitating its broader commercialization as a stabilizer and sweetener.[94]Research in the 1990s and 2000s elucidated the role of trehalose-6-phosphate (T6P) as a key signaling molecule in plants, regulating carbon partitioning, starch synthesis, and growth responses to environmental cues.[95] For instance, T6P activates ADP-glucose pyrophosphorylase to enhance starch accumulation in Arabidopsis leaves within 30 minutes of trehalose application.[96] Building on this, genetic engineering efforts in the 2010s produced marker-free transgenic rice lines overexpressing trehalose biosynthetic genes, which accumulated higher trehalose levels and exhibited improved grain yield under salinity, sodicity, and drought stress without compromising growth or seed production.[97]In the 2000s, trehalose emerged in ophthalmic formulations as a stabilizer for dry eye treatments, with early products like Thealoz eye drops incorporating it to protect corneal epithelial cells from desiccation and oxidative stress.[98] Clinical studies confirmed its efficacy in multi-ingredient drops combining trehalose with hyaluronic acid, reducing symptoms in moderate to severe dry eye disease by preserving tear film stability.[99] More recently in the 2020s, following the COVID-19 pandemic, trehalose has been integrated into lipid nanoparticle (LNP) formulations to enhance mRNA vaccine stability; for example, trehalose-loaded LNPs maintained mRNA integrity during lyophilization and reduced oxidative stress in cells, bridging in vitro and in vivo efficacy gaps.[100]Industrial applications expanded in the 2020s with trehalose's incorporation into 3D bioprinting bioinks to improve cell viability and structural integrity post-printing.[101] Cryo-bioinks containing trehalose, alongside PEG and ectoine, protected red blood cells during freezing and thawing in extrusion-based bioprinting, enabling viable tissue constructs.[102] In microbial-based living materials, trehalose supplementation in gel-sand bioinks supported bacterial mineralization pathways, enhancing mechanical strength for applications in sustainable construction.[103] Additionally, trehalose has advanced nanotechnology for drug delivery, with trehalose-based nucleolipids serving as autophagy inducers in nanocarriers to treat conditions like atherosclerosis by promoting lipid efflux.[104]As of 2025, ongoing studies explore trehalose's modulation of the gut microbiome, with oral supplementation in synucleinopathy mouse models restoring microbial diversity, promoting beneficial bacteria associated with Parkinson's disease protection, and enhancing the microbiota-gut-brain axis.[105] In anti-aging research, trehalose induces autophagy to counteract age-related declines; topical application restored autophagic flux in aged retinal pigment epithelium, mitigating mitochondrial dysfunction and oxidative stress across species. Similarly, systemic trehalose enhanced myelin debris clearance in spinal cord injury models by activating TFEB-mediated autophagy in macrophages, reducing foamy cell formation.[106]