Petrofac
Petrofac Limited is a multinational engineering services company focused on providing design, construction, and operational support for energy infrastructure, including oil and gas processing facilities, refineries, and emerging renewable projects such as offshore wind substations and hydrogen units. Founded in 1981 in Texas as a manufacturer of modular refineries and later headquartered in London, United Kingdom, Petrofac has developed a portfolio of projects primarily in upstream oil and gas sectors across the Middle East, North Africa, and other regions.[1][2][3] The company has been marked by a long history of executing large-scale energy contracts but has also been defined by serious compliance failures, notably a protracted bribery scheme uncovered by the UK's Serious Fraud Office in 2017, involving payments and inducements to foreign officials to secure over $3 billion in contracts between 2008 and 2013, culminating in a £70 million penalty and admissions of systemic corruption in 2021.[4][5][6] In recent years, Petrofac has encountered acute financial pressures from escalating project costs, payment delays from clients, and contract terminations, including a major offshore wind deal with TenneT in 2025, prompting suspended share trading since May 2025, a failed initial restructuring plan, and preparations for potential administration as of October 2025.[7][8][9]
Corporate Overview
Founding and Leadership
Petrofac traces its origins to February 1981, when Petrofac Inc. was established in Tyler, Texas, as a small-scale producer of modular plants for the oil and gas sector, initially employing around 25 people.[10] Shortly thereafter, entrepreneurs Ayman Asfari and Maroun Semaan formed AMcorp and merged it with Petrofac Inc., creating Petrofac International with initial capitalization of US$1 million and operational base in Sharjah, United Arab Emirates.[10] This merger laid the groundwork for the company's expansion into engineering, procurement, and construction services, beginning with smaller contracts in regions such as Syria and Azerbaijan before securing its first major project, the North Oman Crude Stabilisation facility.[10] Ayman Asfari emerged as a pivotal figure in Petrofac's development, co-founding the international arm and serving as Group Chief Executive from 2002 until his retirement at the end of 2020 after nearly 30 years with the company.[11][12] Under Asfari's leadership, Petrofac grew into a global service provider, achieving a London Stock Exchange listing in 2005 and joining the FTSE 250 index.[10] He transitioned to a non-executive director role in January 2021, extending his board tenure multiple times to support ongoing operations before departing in July 2024.[13] As of 2025, Petrofac's leadership is headed by Group Chief Executive Tareq Kawash, appointed in April 2023, who brings over 30 years of experience in oil and gas, including senior roles at McDermott.[14] Non-executive Chairman René Médori has held the position since May 2018, following prior roles as senior independent director; his background includes serving as Finance Director at Anglo American plc from 2005 to 2017.[14] Chief Financial Officer Afonso Reis e Sousa joined in September 2021, having been with Petrofac since 2012 and possessing prior investment banking expertise.[14] The board also features independent directors such as Matthias Bichsel, a former Shell executive with four decades in the industry, and David Davies, ex-CFO of OMV Aktiengesellschaft.[14]Business Segments and Global Presence
Petrofac's business operations are structured around three primary delivery units: the Lump-Sum EPC Business, the Operations and Projects Business, and Energy Transition Projects.[15] The Lump-Sum EPC Business specializes in fixed-price engineering, procurement, and construction (EPC) for onshore and offshore facilities in oil, gas, refining, petrochemicals, and related infrastructure, drawing on a 43-year track record of turnkey project execution.[15] This unit also handles reimbursable EPCm (engineering, procurement, and construction management) services for greenfield and brownfield developments.[15] The Operations and Projects Business focuses on reimbursable services including asset management, maintenance, integrity assurance, small- to medium-scale EPC projects, front-end engineering design (FEED), well engineering, decommissioning, training, and brownfield modifications to enhance safety, efficiency, and emissions reduction through digital tools.[15][2] In financial reporting, these activities align with the Asset Solutions segment, which supports ongoing client asset lifecycles.[16] The Energy Transition Projects unit integrates EPC expertise with operational flexibility to deliver decarbonization solutions such as offshore wind, carbon capture utilization and storage (CCUS), hydrogen production, and waste-to-value initiatives.[15] These units are supported by corporate functions encompassing quality, health, safety, and environment (QHSE), finance, human resources, legal and commercial, and communications and sustainability.[15] Petrofac's global presence spans key energy-producing regions, with approximately 8,500 employees operating from more than 30 offices worldwide as of 2025.[1] Its headquarters is located in London at 10-12 Cork Street, following a relocation from Jersey in September 2025.[17] Major offices include facilities in Aberdeen (United Kingdom) for North Sea operations, Sharjah (United Arab Emirates) serving the Middle East, and Brisbane (Australia) for Asia-Pacific activities, alongside engineering centers in the UK, India, and the Middle East.[18] In the Americas, particularly the United States, Petrofac employs a team of around 500 focused on onshore Permian Basin projects and offshore Gulf of Mexico support.[19] This distributed network enables localized delivery while leveraging global procurement and supply chains for over 200 completed major projects.[2]Strategic Focus on Energy Transition
Petrofac has positioned energy transition as a central pillar of its global strategy, emphasizing the application of its engineering, procurement, and construction (EPC) expertise to low-carbon technologies while continuing to support hydrocarbon operations. The company highlights opportunities in renewables, including offshore wind, hydrogen production, carbon capture, utilization, and storage (CCUS), and waste-to-value projects, with involvement in such initiatives spanning over a decade. This focus aims to create long-term value by leveraging existing capabilities in decarbonizing assets and developing first-of-a-kind projects, such as green hydrogen facilities and sustainable aviation fuel (SAF) developments.[20][21][22] In alignment with this strategy, Petrofac committed in 2020 to achieving net-zero Scope 1 and 2 emissions by 2030, targeting operational improvements like gas shut-off and power generation shifts to reduce emissions intensity. For instance, the company reports a goal of 25% emissions reduction by 2030 in specific operations, such as in Malaysia, through enhanced efficiency measures. Petrofac also extends this to supply chain influence, promoting decarbonization among partners, and has pursued collaborations, including with Hitachi Energy for offshore wind integration via high-voltage direct current (HVDC) solutions. These efforts are framed as practical steps to support client transitions without abandoning core oil and gas services.[23][24][20] Petrofac's renewable portfolio includes front-end engineering design (FEED) for green hydrogen plants, such as a 5-ton-per-day high-pressure facility, and support for CCUS and low-carbon hydrogen leveraging wind, solar, and gas technologies. The company positions itself as an enabler of in-country value in energy transition projects, particularly in regions like the UAE, aligning with national net-zero ambitions. However, execution faces challenges amid broader financial restructuring uncertainties, though the strategic rhetoric underscores innovation in scaling hydrogen and capture technologies for global energy needs.[25][26][27]Historical Evolution
Inception and Early Expansion (1981–2000)
Petrofac Inc. was established in February 1981 in Tyler, Texas, initially as a small-scale producer of modular processing plants for the oil and gas industry, starting with approximately 25 employees focused on fabrication services.[10] The company's early operations centered on designing and building prefabricated facilities to streamline onshore petroleum processing, capitalizing on demand for cost-effective modular solutions amid fluctuating oil prices in the post-1970s era.[10] This inception leveraged Texas's established energy infrastructure, positioning Petrofac as a niche player in engineering and construction for upstream and midstream sectors. In 1984, Syrian engineers Ayman Asfari and Maroun Semaan, who had formed AMcorp, merged with Petrofac Inc. to create Petrofac International, injecting US$1 million in capital and shifting operations toward Sharjah in the United Arab Emirates to tap Middle Eastern opportunities.[10] This merger marked the onset of international expansion, transitioning from U.S.-centric modular fabrication to broader engineering, procurement, and construction (EPC) services, with initial contracts in Syria and Azerbaijan laying groundwork for larger ventures.[10] By the late 1980s, Petrofac secured its first major project in Turkey, involving the development of onshore pipelines and a gas receiving terminal near Kıyıköy, which enhanced its regional footprint in pipeline infrastructure.[10] Throughout the 1990s, Petrofac pioneered the "Duty Holder" model for asset operations and safety management, emphasizing operator accountability in compliance with emerging regulatory standards, which differentiated it in competitive bids for production support.[10] A pivotal milestone came in the late 1990s with the award of the US$1 billion Ohanet gas development project in Algeria, executed in joint venture with Sonatrach and BHP Billiton, involving EPC for pipelines, processing facilities, and compression stations to unlock remote gas reserves.[10] This contract underscored Petrofac's growing capability in large-scale greenfield developments. In 1999, the company expanded into the UK North Sea by acquiring PGS Production, establishing an operational base in Aberdeen and adding expertise in offshore asset management and maintenance.[10] These moves diversified Petrofac's portfolio beyond modular builds into integrated services, setting the stage for sustained growth by 2000 with enhanced global presence in high-value energy projects.[10]IPO and Peak Growth (2001–2014)
Petrofac achieved significant expansion prior to its public listing through strategic acquisitions, including the purchase of PGS Production in 2001, which facilitated entry into the UK North Sea market for facilities management, operations, and maintenance services, bolstering its presence in Aberdeen.[10] This move supported organic growth in offshore services amid rising global demand for oil and gas infrastructure. The company went public via an initial public offering on the London Stock Exchange in 2005, with shares commencing trading on December 19 under the ticker PFC.[28] The IPO provided capital for further scaling, reflected in 2005 revenues reaching US$1.485 billion, a 56.1% increase from the prior year, driven by heightened EPC activity and service contracts.[29] Post-listing, Petrofac was admitted to the FTSE 250 index, enhancing visibility and attracting institutional investors.[10] Subsequent growth capitalized on booming hydrocarbon markets, with key acquisitions such as RGIT Montrose and Rubicon Response in 2005 establishing Petrofac Training Services for technical and emergency response training.[10] Landmark contracts underscored expansion, including a US$2.2 billion EPC agreement for the El Merk central processing facility in Algeria in 2007 and a US$1 billion EPCC contract for Phase 1 of Oman's Khazzan gas field in 2010.[10] These projects diversified revenue streams into large-scale upstream developments across the Middle East and North Africa. By 2014, revenues stabilized at US$6.2 billion amid sustained order intake of US$6.3 billion, securing awards in Kuwait, Oman, and Iraq, while backlog reached record levels supporting multi-year visibility.[30] This period marked peak operational scale, with engineering and construction segments driving over 20% compound annual growth in earnings from 2005 levels, fueled by high oil prices exceeding US$100 per barrel and client investments in mega-projects.[31]Post-2014 Challenges and Adaptations
The collapse in global oil prices beginning in late 2014, driven by a supply glut and weakening demand, severely impacted Petrofac's operations as clients curtailed capital expenditures on upstream projects.[32] In November 2014, the company issued a profit warning citing escalating costs on its Greater Stella development in the UK North Sea and delays in production contracts, leading to a 25% reduction in its 2015 profit forecast and a 26% plunge in share price to 882p.[33] [34] This reflected broader industry pressures, with Petrofac's revenue tumbling 24% in the ensuing downturn due to squeezed spending on oil processing services.[35] In 2015, challenges intensified with substantial losses on the Laggan-Tormore project off Shetland, where cost overruns and additional man-hours resulted in approximately $435 million in losses and impairments totaling around $461 million.[36] [37] Net profit for the year fell to $9 million on an adjusted basis, with reported net losses reaching $349 million, amid ongoing project execution difficulties and lower activity in brownfield engineering.[38] Revenue held relatively steady at $6.844 billion compared to prior years, supported by a robust order backlog exceeding $20 billion, but margins were eroded by fixed-price contract risks in a low-price environment.[38] [39] To adapt, Petrofac implemented aggressive cost-control measures, including organizational restructuring announced in December 2015 that achieved targeted savings, alongside broader efficiency drives that reduced overheads and enabled competitive service delivery.[40] By 2016, these efforts yielded record revenue of $7.873 billion and adjusted net profit of $320 million, bolstered by strong cash generation from backlog execution and phased project delivery.[38] [41] Further adaptations in 2017 included a 16% cut in operating costs, 44% reduction in capital expenditures, and a rebased dividend policy to strengthen the balance sheet amid persistent market volatility.[42] The company refocused on core engineering, procurement, and construction activities, prioritizing organic growth and lower capital intensity to enhance resilience.[43]Core Services and Capabilities
Engineering, Procurement, and Construction (EPC)
Petrofac's Engineering, Procurement, and Construction (EPC) services encompass the integrated delivery of design, sourcing of materials and equipment, and on-site building for complex energy infrastructure projects, primarily in oil and gas but extending to renewables and carbon capture. The company executes both onshore and offshore EPC contracts, including installation and commissioning, leveraging a 43-year track record in major developments such as refining, petrochemicals, and gas processing facilities.[15][44] This end-to-end approach combines front-end engineering design with project management, a global procurement network, and logistics expertise to handle projects of varying scales, from lump-sum turnkey contracts to reimbursable frameworks.[2][45] Key capabilities include scalable project execution models that mitigate risks through modular construction techniques and digital tools for optimization, with a focus on safety, efficiency, and compliance with international standards. Petrofac's EPC division has delivered facilities involving separation, compression, and processing systems, often in joint ventures to enhance local content and execution capacity. For instance, in 2023, the company secured a US$700 million EPC contract from ADNOC for a new gas compressor plant in the UAE, involving engineering, procurement, and construction of compression trains and associated infrastructure.[46][47] Performance in EPC has shown variability, with 2023 marking the strongest new award period in five years for the broader Engineering & Construction segment, tripling backlog to support revenue visibility amid post-pandemic recovery. Notable recent wins include a US$615 million EPC contract in the UAE for carbon capture units, pipelines, and CO2 recovery wells (awarded October 2023), and a US$330 million EPC scope for two gas compressor trains at the Habshan complex (January 2025).[48][49][50] Earlier examples, such as the US$1 billion Ohanet gas project EPC in Algeria (early 2000s), underscore historical strengths in large-scale upstream developments.[10] Challenges in execution, including delays on legacy contracts, have prompted shifts toward lower-risk models like EPCM (engineering, procurement, and construction management) oversight, as seen in the ADNOC Rich Gas Development program (June 2025).[51]Asset Operations and Maintenance
Petrofac's Asset Solutions division delivers operations and maintenance services for energy assets, managing client facilities onshore and offshore to ensure reliability, integrity, and operational efficiency. These services include routine maintenance, brownfield modifications, and emergency response, with a focus on predictive analytics to anticipate failures and connected systems for real-time monitoring. The division also provides labor supply and fully managed solutions tailored to client needs, supporting day-to-day asset operations across the energy sector.[52][53][54] Maintenance strategies emphasize asset integrity management, optimizing regimes to prevent downtime and breaches, often through data-driven integrity assessments and performance enhancements. For mature or late-life assets, Petrofac utilizes a Duty Holder model—pioneered over two decades ago—under which it assumes operational management and Safety Case responsibility for clients, as applied in the BP-operated Miller platform in the UK North Sea, facilitating extended production while addressing decommissioning challenges. Performance improvement initiatives target better asset data utilization and maintenance optimization, contributing to sustained output in aging infrastructure.[54][55][56] Notable recent engagements include a $50 million, two-year contract extension awarded by Ithaca Energy in September 2025 for maintenance on North Sea assets, and a $350 million agreement in April 2024 with an operator offshore Equatorial Guinea, covering operations, maintenance, integrity management, and marine services. In the first quarter of 2025, the division secured scope expansions and new contracts valued at US$500 million, underscoring its role in supporting global energy production amid fluctuating market demands. Earlier examples encompass field maintenance extensions with ADNOC in the UAE (2022) and operations support for the Trans Adriatic Pipeline (2018), demonstrating Petrofac's track record in diverse geographies.[57][58][59][60][61]Training and Specialized Support Services
Petrofac's Training and Competence division provides bespoke training solutions and competency assurance services to the energy sector, drawing on over 40 years of experience in operations and engineering.[62] The division has trained more than 1 million individuals globally, focusing on developing skilled workforces for international oil companies (IOCs), national oil companies (NOCs), and service providers.[62] Vocational training courses encompass health, safety, and environment (HSE) compliance, technical operations and maintenance, engineering disciplines, drilling and well services, academic fundamentals, and emergency response.[63] These programs are customized to client needs, employing blended learning methods that integrate eLearning, animations, augmented reality, and hands-on practical sessions delivered via face-to-face, virtual classrooms, or on-site formats.[63] Outcomes include shortened training durations, faster qualification timelines, and alignment of personnel competencies with operational objectives.[63] Competence assurance services involve baseline assessments by expert verifiers to identify gaps in skills, training, or regulatory compliance, followed by tailored roadmaps and independent quality checks.[64] Central to this is the SkillsVX platform, a specialized learning and competence management system that maps, tracks, and verifies workforce capabilities, supporting over 500,000 users and facilitating more than 100,000 paperless assessments annually.[64] Petrofac designs, constructs, and manages training centres equipped with simulators and process skids that replicate live oil and gas scenarios using non-risk materials for safe, immersive practice.[65] Notable examples include the Caspian Technical Training Centre in Baku, Azerbaijan, operated for BP over 12 years; Institut Teknologi Petroleum Petronas (INSTEP) in Malaysia; and facilities for ADNOC Technical Academy and TPO in Muscat, Oman, opened in 2018.[65] These services relieve clients of administrative burdens while accelerating employee autonomy and reducing operational risks.[65]Key Projects and Innovations
Landmark Oil and Gas Developments
Petrofac executed the engineering, procurement, and construction (EPC) for the Southern Fields development in Algeria's In Salah gas project, completed in 2018 as part of a joint venture with Sonatrach, BP, and Statoil, involving the construction of gas processing facilities to enhance production capacity in a challenging desert environment.[66] The project expanded upstream gas gathering infrastructure, including pipelines and compression stations, contributing to Algeria's efforts to sustain output from mature fields amid security and logistical hurdles.[66] In Turkmenistan, Petrofac delivered EPC services for the Galkynysh Gas Field, recognized as the world's second-largest gas reserve, with the initial phase supporting Turkmengas in developing production infrastructure capable of yielding over 30 billion cubic meters annually once fully operational.[67] This multi-billion-dollar endeavor, spanning design of processing trains and pipelines, marked a pinnacle of Petrofac's upstream capabilities in Central Asia, with contract extensions in 2024 underscoring its long-term operational role.[68] The Ghasha sour gas development offshore Abu Dhabi represented a major EPC award in 2020, valued at $1.65 billion from ADNOC, encompassing three sub-projects (Hail, Ghasha, and Dalma) projected to produce over 120 million standard cubic feet per day of gas equivalent, incorporating advanced sour gas treatment technologies to handle high hydrogen sulfide content.[69] Petrofac's scope included offshore platforms, subsea tie-ins, and onshore processing upgrades, advancing UAE's gas self-sufficiency goals amid global energy demands.[69] Petrofac contributed to Libya's Erawin oil field development, achieving first oil production on December 2, 2024, through EPC work on well pads, flowlines, and a 100-kilometer pipeline linking to the El Sharara field, boosting national output in a politically unstable region.[70] This project exemplified Petrofac's expertise in greenfield upstream developments, integrating drilling support and export infrastructure to access untapped reserves estimated at hundreds of millions of barrels.[71]Ventures into Renewables and New Energies
Petrofac began exploring renewable energy opportunities in the early 2010s, initially focusing on training programs for offshore wind safety in 2011, before expanding into engineering, procurement, and construction services for high-voltage direct current (HVDC) and alternating current (HVAC) substations.[72] The company has since delivered over a decade of projects in offshore wind, leveraging hydrocarbon expertise for grid integration and platform installation, including the BorWin3 project with TenneT and Siemens Energy, which powers more than one million German households via an innovative float-over HVDC platform.[20] In June 2022, Petrofac partnered with Hitachi Energy to support offshore wind grid infrastructure, culminating in a March 2025 early works agreement for TenneT's 2 GW offshore grid program aimed at connecting up to 28 GW of North Sea wind capacity; however, Petrofac was removed from the initiative in October 2025 due to ongoing financial restructuring.[73][74] In hydrogen production, Petrofac secured its inaugural green hydrogen front-end engineering design (FEED) contract in October 2020 for a Western Australian facility producing high-pressure hydrogen from renewable sources.[75] Key ongoing efforts include the Arrowsmith project with Infinite Blue Energy, providing FEED for a 25 tonnes per day green hydrogen plant supported by 200 MW of solar and wind power.[20] The company also supports blue hydrogen via the North Sea Acorn project, where FEED work since 2020 involves reforming natural gas into hydrogen while capturing CO2 for storage, under the UK's first CO2 appraisal license.[76] Petrofac applies offshore wind electrical systems to green hydrogen, ammonia, and methanol projects, positioning for low-carbon opportunities across green, blue, and grey variants.[77] Carbon capture, utilization, and storage (CCUS) forms another pillar, with Petrofac contributing FEED for TotalEnergies' Dutch North Sea CO2 storage site in August 2024 and the Porthos project targeting emissions from industrial clusters in the Netherlands, Belgium, and France.[78] Additional initiatives encompass a Storegga partnership for a proposed European direct air capture facility removing 1 million tonnes of CO2 annually and design of Stockholm Exergi's 375 MW combined heat and power plant CO2 export terminal, capturing 800,000 tonnes yearly.[20] In waste-to-value, Petrofac completed FEED for a UK sustainable aviation fuel project using sewage sludge in collaboration with Green Fuels and Cranfield University.[20] These ventures align with Petrofac's 2030 net-zero emissions target, emphasizing scalable first-of-a-kind technologies amid broader energy transition demands.[20]Technological Advancements and Efficiency Gains
Petrofac has integrated digital technologies into its engineering, procurement, and construction (EPC) processes to enhance project efficiency, particularly through the adoption of Internet of Things (IoT) platforms. In 2019, the company partnered with Accenture to implement a Connected Construction solution using Microsoft Azure IoT, which equipped workers with wearable devices and real-time data analytics to monitor safety, productivity, and equipment usage on large-scale sites.[79][80] This initiative reduced decision-making time and improved overall operational efficiency by enabling predictive maintenance and streamlined workflows.[80] Further advancements include the development of AI-powered tools such as Insights, which bridges existing dashboards with advanced analytics to optimize project planning and risk assessment.[81] In brownfield modification projects, like the Cygnus platform upgrade for Neptune Energy, Petrofac applied digital work packs and material management systems, achieving a 50% reduction in time and effort for delivering key project data to clients while transitioning to paperless operations.[82] These efficiencies stem from integrating operational expertise with digital twins and workflow automation, minimizing downtime and resource waste in mature oil and gas assets.[82] In EPC deliveries, such as the Salalah LPG extraction facility in Oman completed in the early 2020s, Petrofac deployed connected construction platforms to facilitate real-time collaboration and on-time execution.[83] Complementary efforts in digital transformation, including the use of tracking technology to replace manual turnstiles, have saved approximately one hour per day in worker throughput at construction sites.[84] By 2020, adoption of specialized software like MODS for modular offsite construction alignment further supported efficiency gains through synchronized people, processes, and technology.[85] These innovations collectively aim to lower costs and emissions in upstream operations, though their long-term impact depends on consistent integration across projects.[2]Controversies and Legal Challenges
Bribery Investigations and Penalties (2017–2021)
In 2017, the UK's Serious Fraud Office (SFO) launched an investigation into Petrofac for suspected bribery, corruption, and money laundering, focusing on payments made to secure contracts in the Middle East.[4] The probe centered on allegations that senior executives authorized corrupt payments totaling approximately £32 million through intermediaries to influence public officials, enabling the company to win contracts valued at around £2.6 billion in Iraq and Saudi Arabia, including deals with state-owned entities like ADNOC and Aramco.[86][87] On February 6, 2019, David Lufkin, Petrofac's former global head of sales, pleaded guilty to 11 counts of bribery under the UK's Bribery Act 2010, admitting to facilitating illicit payments to foreign officials between 2008 and 2013.[88] In October 2021, Petrofac itself entered guilty pleas to seven counts of failing to prevent bribery under Section 7 of the Bribery Act, acknowledging systemic failures in oversight that allowed the scheme to persist.[89][90] David T. Duffy, another senior executive, also pleaded guilty to related bribery charges during the proceedings.[86] On October 4, 2021, Southwark Crown Court sentenced Petrofac to a fine of £70 million, ordered confiscation of £22.8 million in profits derived from the corrupt activities, and required payment of £7 million toward the SFO's investigative costs, resulting in a total penalty of approximately £77 million (equivalent to about $105 million at the time).[5][91] Judge Deborah Taylor characterized the corruption as a "systemic, serious and grave" scheme that undermined Petrofac's compliance controls, though the court reduced the fine from a potential $240 million due to the company's cooperation, self-reporting elements, and financial constraints.[88][89] All employees implicated in the charges had departed the company by the resolution of the case.[5]Project Execution Failures and Contract Disputes
Petrofac has encountered significant project execution challenges in its Engineering & Construction (E&C) division, particularly with cost overruns and delays on lump-sum turnkey contracts, contributing to substantial financial losses. In 2022, the E&C segment reported an expected EBIT loss of approximately $190 million, driven by unrecovered cost overruns on legacy projects, including the Thai Oil Clean Fuels contract. These issues persisted into 2023, widening the company's annual operating loss due to overruns in its largest division amid payment delays from clients.[92][93] The Thai Oil Clean Fuels Project, a joint venture involving Petrofac, Saipem, and Samsung E&A for refinery upgrades in Thailand, exemplified execution failures through severe cost escalations and contractual disagreements. Commenced prior to 2022, the project suffered from unrecovered overruns that Petrofac attributed partly to COVID-19 delays and other legacy factors, but which led to arbitration proceedings initiated by Thai Oil Public Company Limited. Thai Oil filed counterclaims in March 2025 amid ongoing arbitration over the Clean Fuel Project, highlighting disputes related to performance and payments.[94][95] By September 2025, Petrofac reached an agreement in principle with Saipem and Samsung to compromise their substantial unsecured claims against the company, stemming from the botched project where work deviated from expectations, underscoring joint venture coordination breakdowns.[96][97] More recently, in October 2025, Dutch grid operator TenneT partially terminated its contract with Petrofac for a 2GW offshore grid connection program, citing Petrofac's failure to meet contractual obligations. This termination, effective immediately, disrupted Petrofac's scope of work and exacerbated its operational strains, reflecting broader difficulties in delivering on fixed-price commitments amid rising costs. Such incidents have compounded Petrofac's exposure to client terminations and disputes, often tied to underestimation of project complexities in volatile energy markets.[9][98]Regulatory and Ethical Criticisms
Petrofac has encountered regulatory enforcement from the UK's Health and Safety Executive (HSE) concerning health and safety management on North Sea platforms operated by its facilities management division. In July 2015, a gas leak on the North Cormorant platform persisted undetected for 84 minutes due to a faulty gas detection system, prompting HSE to issue an improvement notice requiring Petrofac to enhance risk assessment and maintenance procedures.[99] In April 2019, HSE served a prohibition notice on Petrofac's Balmoral FPSO, halting operations until safety risks associated with process safety management were addressed; Petrofac appealed the notice while committing to remedial actions.[100] In April 2020, HSE issued another improvement notice after Petrofac Facilities Management failed to implement promised corrections to prior safety deficiencies, including inadequate control of work and permit-to-work systems on a North Sea production facility.[101] More recently, on September 6, 2024, HSE enforced an immediate prohibition notice against Petrofac Facilities Management Limited, prohibiting activities posing serious risks to personnel until compliance was verified, though specific details of the contravention were not publicly detailed beyond general safety obligations under the Health and Safety at Work Act 1974.[102] These actions highlight recurring HSE concerns over Petrofac's operational safety controls, with no associated fines reported in these instances but potential for escalated penalties upon non-compliance. On ethical fronts, external critiques have been limited, though Petrofac's own disclosures note elevated risks of labor rights infringements, including modern slavery, in subcontractor supply chains across high-risk jurisdictions, stemming from opaque agent practices and worker welfare gaps; the company conducts audits but has not publicly detailed independent third-party validations of remediation efficacy.[103] No verified incidents of ethical violations beyond disclosed bribery matters have been adjudicated, reflecting a focus on self-reported governance enhancements post-regulatory settlements.Financial Trajectory and Recent Developments
Revenue Peaks and Market Position
Petrofac achieved its highest annual revenue of US$6.3 billion in 2013, reflecting robust demand for its engineering, procurement, and construction (EPC) services amid elevated oil prices exceeding US$100 per barrel and a record order backlog of US$15 billion entering the year.[104] This peak was supported by major contract awards in regions such as the Middle East and North Africa, where Petrofac executed large-scale upstream and offshore projects, contributing to a 1% year-over-year revenue increase from US$6.2 billion in 2012.[104] Revenue subsequently declined to US$6.2 billion in 2014 as the oil price collapse began eroding project economics and delaying new awards.[30] In the broader oilfield services market, Petrofac has positioned itself as a specialized EPC contractor focused on onshore and offshore facilities for oil and gas production, processing, and refining, with particular strengths in asset support and integrated solutions.[105] The company maintains a leading 40% share of the UK operations and maintenance market for offshore assets, leveraging long-term contracts on the UK Continental Shelf to ensure revenue visibility amid sector volatility.[48] Globally, it ranked third among top EPC firms in 2022 based on factors including revenue, project portfolio, and regional presence, though it trails giants like Fluor and Saipem in overall scale and diversification.[106] By 2023, annual revenue had contracted to US$2.5 billion, a sharp drop from the 2013 peak, attributable to deferred projects, cost overruns, and a strategic pivot toward smaller, lower-risk contracts in response to prolonged low oil prices and energy transition pressures.[107] Despite this, Petrofac's backlog stood at approximately US$7 billion as of late 2023, providing multi-year revenue support primarily from EPC and integrated services in resilient markets like the Middle East.[108] Its market position remains niche rather than dominant, with competitive advantages in execution expertise for complex brownfield developments but vulnerabilities to cyclical oil demand and client capex cuts.[109]Debt Accumulation and Cost Overruns
Petrofac's engineering and construction (E&C) division experienced substantial cost overruns on legacy contracts, particularly fixed-price engineering, procurement, and construction (EPC) projects, which eroded profitability and necessitated increased borrowings to sustain operations. These overruns, often stemming from scope changes, unrecovered COVID-19-related delays, and higher-than-anticipated material and labor costs, were most pronounced in contracts awarded prior to the 2022 surge in new orders driven by elevated oil prices. For instance, the E&C segment reported an EBIT loss of $299 million in 2022, attributed to unrecovered overruns on pandemic-affected projects and adverse commercial settlements.[110] By 2023, E&C losses widened to $422 million, including $90 million in one-off write-downs on legacy contracts to prioritize cash preservation amid client disputes over reimbursements.[108] A key contributor was the Thai Oil Clean Fuels Project, a $4 billion joint venture EPC contract where Petrofac faced significant scope growth and unbudgeted complexities, leading to a $48 million pre-tax loss in 2022 alone ($19 million from revenue adjustments and $29 million from cost escalations).[110] Ongoing negotiations for cost recovery persisted into 2023, with the project 83% complete by year-end but incurring further losses due to internal control deficiencies and extended timelines; additional provisions for onerous contracts rose to $292 million group-wide in 2023.[108][93] These issues cascaded into liquidity strains, as clients delayed payments and advance collections, forcing Petrofac to draw on facilities like its revolving credit and term loans, which matured in October 2024.[111] The cumulative impact manifested in escalating net debt, as operational cash outflows outpaced inflows and required financing for working capital and guarantees. Net debt climbed from $144 million at the end of 2021 to $349 million in 2022, reflecting SFO penalty payments, interest accruals, and subdued collections.[110] It further rose to $583 million by December 2023 amid liquidity dipping to $201 million (from $506 million in 2022), exacerbated by difficulties securing performance bonds.[108] By June 2024, net debt excluding finance leases reached $622 million, with gross borrowings stable at around $786 million but covenant breaches triggering defaults on senior secured notes due in 2026.| Year/Period | Net Debt (US$m) | Key Drivers |
|---|---|---|
| End-2021 | 144 | Baseline post-restatement |
| End-2022 | 349 | E&C losses, unrecovered overruns |
| End-2023 | 583 | Legacy write-downs, liquidity crunch |
| Mid-2024 | 622 | Payment delays, ongoing Thai Oil claims |