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powerCon

powerCon is a locking 3-pole AC connector system manufactured by , designed for safely delivering mains power to , , and AV equipment in compact or mobile setups. It features contacts for line, neutral, and a pre-mating ground to ensure safety, replacing traditional appliance couplers like IEC C13/C14 in demanding environments. The powerCon series includes distinct input and output connectors to prevent incorrect daisy-chaining, with the original blue powerCON designated for power inlets and the gray for outlets. Rated for up to 20 amperes at 250 volts, these connectors are engineered for high reliability, with a robust that withstands frequent plugging and unplugging in live performance scenarios. An updated powerCon XX variant introduces enhanced features like a two-compound molded for improved durability and strain relief, maintaining . Widely adopted in the pro audio industry since its in , powerCon connectors facilitate secure power distribution for amplifiers, , LED fixtures, and mixing consoles, reducing the risk of accidental disconnection during events. Their design emphasizes ease of use with a quick-lock mechanism, making them a standard in touring and installation applications where vibration and movement are common.

Overview

Description

The powerCon is a 3-pole locking connector designed for mains power distribution, incorporating contacts for line, neutral, and ground to connect to professional equipment in demanding environments such as audio, video, and lighting systems. It serves as a robust alternative to standard appliance couplers, ensuring secure power delivery in applications where vibration, movement, or frequent handling could otherwise lead to disconnections. Operationally, powerCon connectors feature a twist-lock that mates the plugs and receptacles firmly, preventing accidental separation during use, while a pre-mating contact establishes an electrical path before the power contacts engage, enhancing user by reducing risk. This design prioritizes reliability in professional settings, where equipment like amplifiers and requires uninterrupted power without the limitations of non-locking alternatives. Visually, powerCon resembles the C14/C13 appliance coupler in form factor but incorporates enhanced durability and a keyed locking system for rugged conditions. A key distinguishing feature is its color-coding—blue for power-in connectors and gray for power-out—to avoid incorrect mating that could cause reverse or short circuits.

Manufacturer

AG, founded in 1975 in , Principality of , is a global leader in the design and production of connectors for audio, video, and applications. The company originated as a small operation focused on innovative electrical connectors, evolving into a key supplier for the pro AV sector with a commitment to high-quality, rugged solutions. 's headquarters and primary manufacturing facilities remain in , supporting its emphasis on precision engineering and reliability. powerCon represents a cornerstone of 's product portfolio, serving as a trademarked line of lockable connectors specifically developed for the professional industry. Introduced in , the series was engineered to provide secure, high-performance power connections in demanding live sound and lighting environments, establishing 's dominance in this niche. retains full control over the powerCon design, ensuring consistency in performance and branding across its offerings. Although produces powerCon exclusively, third-party manufacturers offer compatible alternatives that adhere to similar form factors and electrical standards, such as Amphenol's series, which features interlocking mechanisms and color-coding for . These compatibles allow broader market adoption while upholds its original through trademark protection. As of 2025, maintains ongoing production of the powerCon series at its facility, with continued innovation and global distribution through subsidiaries and partners worldwide. The company's 50th anniversary celebrations highlight powerCon's enduring role in professional applications, supported by robust supply chains for international markets.

History

Development

The powerCon connector was developed in the mid-1990s by engineers at Neutrik AG, a Swiss-based manufacturer specializing in professional audio connectors, to overcome the shortcomings of standard IEC appliance couplers in demanding live sound applications. These IEC connectors were prone to accidental disconnection from vibrations and movement during touring setups, posing risks to equipment reliability and performer safety. Drawing inspiration from the success of 's speakON loudspeaker connector introduced in , the powerCon was engineered as a robust, single-phase locking alternative capable of handling 120 or 240 volts. It was first released in 1996 to meet the growing need for secure power distribution in and systems on stages and in mobile environments. Central to its initial design were features prioritizing and : a quarter-turn twist-lock mechanism to resist vibration-induced loosening, a pre-mating contact that connects before line and to minimize arcing, and keyed color-coding ( for power-in, gray for power-out) to prevent reverse or cross-mating. The system was intentionally non-hot-swappable, lacking circuit-breaking capacity to avoid electrical hazards from live disconnection, which aligned with standards like UL and VDE.

Key Milestones

The powerCON connector was first introduced by in 1996 as a locking solution designed for equipment, marking a significant advancement over traditional couplers by providing secure, reliable connections in rugged environments. During the , powerCON saw widespread adoption in gear, with major manufacturers such as Meyer Sound integrating it into systems like the for robust power distribution. Similarly, incorporated powerCON into amplifiers like the , enabling interlocked auxiliary outputs for enhanced system safety and efficiency in live sound applications. In 2011, launched the powerCON TRUE1 variant, introducing a true mains connector with that allows safe hot-plugging and disconnection under load, aligned with standards for improved safety in dynamic setups. This shift addressed limitations of the original design, earning UL 498 certification shortly thereafter to meet North American safety requirements. In 2023, released the powerCON XX series, featuring redesigned components for circuit-breaking capability, support for up to 32 A currents in select models, and IP65-rated weather resistance, further expanding its utility in high-power, outdoor professional environments. In December 2024, introduced the powerCON TRUE1 TOP variant, offering enhanced features such as improved durability, latched fast locking, UV resistance, and IP65/67 ratings for outdoor applications.

Design and Specifications

The original standard powerCON series has been discontinued, with the powerCON XX series serving as the current successor while maintaining backward compatibility.

Physical Construction

The standard powerCon connector utilizes a robust polyamide (PA 6.6 30% glass fiber reinforced) housing for both cable connectors and chassis receptacles, providing high mechanical strength and impact resistance. The electrical contacts are constructed from copper alloys—CuSn0.2 for female and CuNi1Si0.2 for male—with 2 μm silver plating to ensure low contact resistance and enhanced corrosion resistance in professional environments. Strain relief is achieved through a chuck-type mechanism, accommodating cable outer diameters of 6–15 mm and conductor cross-sections up to 2.5 mm², supporting secure cable fixation for reliable operation. The cable connector measures approximately 80 mm in length with a of 26 mm, while the chassis mount features a compact D-shaped footprint suitable for panel integration. The locking mechanism employs a quick-lock bayonet-style twist design with a and , enabling a secure 30-degree for and providing audible and tactile to confirm proper , rated for over 1,000 mating cycles. Environmental protection for the standard series is rated IP20 when mated, offering dust protection but no ingress resistance to water or liquids, with an range of -30 °C to +80 °C and HB flammability classification. The strain relief system ensures durability under typical installation stresses.

Electrical Characteristics

The standard powerCON series connectors are designed for single-phase delivery, with a rated voltage of 250 AC and a continuous current capacity of 20 A. These ratings comply with relevant standards such as EN 61984 for and UL 1977 for the , ensuring reliable performance in professional equipment applications. Contact resistance for the powerCON series is specified at ≤ 3 mΩ initially, contributing to efficient power transfer with minimal and heat generation. The connectors undergo durability testing to maintain electrical integrity over their rated lifecycle of more than 1,000 cycles. resistance exceeds 0.1 GΩ following damp heat testing per IEC 68-2-30, supporting long-term reliability in varying environmental conditions. A key safety feature is the pre-mating ground contact, which connects the protective earth before the line and neutral pins engage, preventing potential shock hazards during connection. This grounding mechanism is integral to the three-pole design (line, neutral, and ground). Dielectric strength is rated at 4 kV DC or 2.8 kV AC, providing robust isolation between conductors. The operational temperature range spans -30°C to +80°C, allowing use in diverse professional settings without performance degradation within these limits.

Variants

Standard powerCON Series

The standard powerCON series features two distinct connector types, A and B, engineered for secure delivery in and equipment, with deliberate incompatibility to prevent unsafe interconnections. Type A connectors, colored to denote power-in functionality, are designed for or cable mounting to receive electrical supply into devices and incorporate keying that allows mating exclusively with Type B connectors, thereby avoiding incorrect pairings. In contrast, Type B connectors, marked in gray for power-out applications, support daisy-chaining to connect multiple devices in series while their unique keying mechanism prohibits input-to-input connections that could lead to short circuits. Key attributes of the series include a non-hot-pluggable architecture that reduces arcing hazards by requiring disconnection under no-load conditions, paired with a robust electrical rating of 20 A at 250 V AC for reliable performance in demanding environments. Typical setups differentiate panel-mount options, such as the NAC3MPA-1 and NAC3MPB-1 for fixed equipment integration, from cable-end variants like NAC3FCA and NAC3FCB for flexible cabling; assembly recommendations specify wire gauges between 1.5 and 2.5 mm² (AWG 14 to 12) to maintain current capacity and mechanical integrity.

powerCON 32 Series

Introduced in , the powerCON 32 series is a high-current variant designed for applications requiring greater power delivery, such as large amplifiers and lighting systems. Unlike other powerCON series, it uses a single connector type without separate input and output versions, allowing bidirectional use while maintaining locking security. Rated at 32 A / 250 V AC, it features a robust 3-pole design with pre-mating ground contact for safety, non-hot-pluggable operation, and compatibility with larger wire gauges up to 6 mm² (AWG 10). Models include cable ends like and chassis mounts like , emphasizing durability for professional installations.

powerCON TRUE1

The powerCON TRUE1, introduced by in 2011, represents an advancement in the powerCON series by incorporating a "true1" contact sequence that prioritizes the ground contact mating first, followed by neutral and line, to enable safe hot-plugging up to 20 A (16 A in per EN -1) without arcing or risk of electrical shock. This design allows for reliable insertion and disconnection under live conditions, exceeding the breaking capacity requirements of IEC 60320 standards and addressing the non-hot-pluggable nature of the original powerCON series. Key design upgrades in the TRUE1 include a rounded housing that simplifies connector alignment and mating, along with optional IP65-rated environmental sealing achieved through integrated gaskets for dust and water resistance in harsh conditions. Color-coding remains consistent with blue for power-in and gray for power-out to guide , while the connector's mating compatibility ensures secure, keyed connections between input and output variants without cross-mating errors. Rated at 20 A / 250 V (16 A in per EN IEC 60320-1), the TRUE1 supports 50/60 Hz operation and has been rigorously tested for arc-free insertion at 250 V, providing enhanced for mains power distribution in professional settings. Unique to the TRUE1 variant, its hot-plug functionality supports applications requiring frequent connect/disconnect cycles, such as live events in audio, video, and setups, where equipment reconfiguration occurs without the need for full to maintain operational continuity.

powerCON XX Series

The powerCON XX Series, introduced by in January 2023, represents the latest evolution in their locking mains connector lineup, specifically engineered for high-reliability power distribution in professional environments. Rated for up to 20 A at 250 V (with a 16 A rating under standards for compliance), the series supports optional to ensure seamless integration with legacy powerCON systems while enabling circuit-breaking capability () for safe hot-plugging when mated with compatible XX connectors. This design prioritizes robustness for demanding setups, replacing traditional appliance couplers in scenarios requiring secure, vibration-resistant connections. Key enhancements in the XX Series include a two-compound molded housing constructed from durable materials, providing superior , non-slip grip, and strain relief that simplifies assembly and withstands rigorous handling. Rugged all-metal housing options absorb vibrations and protect internal components, making it suitable for heavy-duty use in touring and scenarios. The IP20 ingress ensures reliability in controlled environments, while select overmolded cord sets achieve IP65 for weather-resistant outdoor applications. The twist-locking mechanism facilitates secure mating and quick disconnection without tools. The contact system employs a 3-pole with silver-plated alloy contacts for , , and a pre-mating pin to prioritize by establishing grounding before transfer. This setup maintains low (≤3 mΩ) and high insulation resistance (>0.1 GΩ after environmental testing), supporting operational temperatures from -33 °C to +80 °C for versatile deployment in varying conditions. The XX series builds on the original powerCON with added hot-plug capability and enhanced durability.

Applications

Professional Audio and Video

In professional audio applications, powerCon connectors are widely integrated into powered speakers and amplification systems to ensure stable power delivery in demanding live environments. For instance, L-Acoustics employs powerCon in its self-powered coaxial loudspeakers, such as the 112P model, where dual powerCon inputs support line array configurations by powering integrated amplifiers without the disconnection risks common to non-locking IEC connectors during setup and transport. Similarly, Yamaha incorporates powerCon AC inlets in its PC-D series power amplifiers, like the PC406-D, enabling reliable operation for professional sound reinforcement in concerts and installations. This adoption, dating back to the early 2000s following the connector's introduction in 1996, has become standard for brands prioritizing durability in touring audio rigs. In video production, powerCon facilitates consistent power supply to LED walls and broadcast control consoles, minimizing interruptions during high-stakes events. ROE Visual, a leading LED panel manufacturer, utilizes powerCon True1 cables for connecting its video wall modules, ensuring secure power distribution across large-scale displays in live broadcasts and corporate events. The connector's design supports daisy-chaining multiple units, which reduces cable clutter on stage and simplifies for video setups, allowing technicians to link consoles or panels in series without additional power strips. A key benefit of powerCon in professional AV is its robustness against frequent handling by road crews during tours, with the standard series rated for over 1,000 cycles to withstand repeated connections and disconnections. The locking mechanism further enhances reliability by preventing accidental unplugging in dynamic environments, contrasting with IEC's vulnerability to vibration-induced failures in audio line arrays or video rigs. This durability has solidified powerCon's role in pro AV since its widespread integration by manufacturers like and in the early 2000s.

Lighting and Stage Equipment

In lighting rigs, powerCon connectors are widely used to power moving head fixtures and LED luminaires, providing secure locking mechanisms that prevent accidental disconnection during high-elevation rigging and operation. This reliability is essential for dynamic setups where fixtures are frequently repositioned, as the connectors resist cable tension and movement, ensuring stable power delivery without the risk of drops or interruptions. For stage power distribution, powerCon enables efficient daisy-chaining of dimmer racks and effects units, allowing multiple devices to share a single power source while maintaining organized cable runs. The TRUE1 variant supports hot-swapping during rehearsals, facilitating quick connections and disconnections without powering down equipment, which streamlines setup in fast-paced theatrical environments. Key advantages include high vibration resistance, making powerCon ideal for concert tours where constant motion from transportation and performance vibrations could otherwise loosen connections. Weatherproof options, such as the IP65-rated powerCON TRUE1 TOP series, extend usability to outdoor festivals by protecting against dust and water ingress during adverse conditions. PowerCon has become standard in products from manufacturers like Coemar and Martin Lighting; for instance, Coemar's StripLite LED+ and RazorLite LED RGBW+ fixtures incorporate powerCon TRUE1 in/out connectors for daisy-chaining up to eight units. Similarly, Martin's MAC Aura XB moving head uses powerCon TRUE1 for power input and throughput.

and

with Other Connectors

The powerCon connector system employs a keyed that restricts mating to A-type (power-in, typically ) and B-type (power-out, typically ) configurations only, ensuring makes first and preventing reverse or short circuits from incorrect interconnections. This keying mechanism enhances safety in professional setups by avoiding mismatches between input and output connectors. Direct compatibility with standard connectors, such as (female) or C14 (male), is not possible due to differing pin configurations and locking mechanisms; instead, dedicated adapters or hybrid cables are required for integration. provides approved interconnection cord sets that bridge powerCon to IEC standards while maintaining compliance with IEC EN 60320-1 for equipment connections. For regional power systems, powerCon integrates via country-specific plugs, such as Schuko (CEE 7/7) in , through pre-assembled cordsets that combine a powerCON TRUE1 TOP connector with a straight or angled Schuko inlet for secure, compliant power distribution. In comparisons to traditional non-locking AC plugs like the Edison (NEMA 5-15), powerCon offers superior retention through its twist-lock latch, reducing disconnection risks in mobile or vibration-prone environments. It shares a comparable physical footprint with alternative locking systems like Power Twist connectors from third-party manufacturers, which are mechanically interchangeable, but powerCon prioritizes safety via a pre-mating contact that establishes before line and engagement. Electrical ratings align with typical 16-20 A / 250 V applications, facilitating seamless substitution in mixed systems. Third-party alternatives, such as the HP series, serve as drop-in replacements for powerCon in applications, featuring similar latching, color-coding, and ratings up to 25 A / 250 V while maintaining interoperability with components. These compatibles support the same keyed A-to-B mating protocol, enabling hybrid deployments in and lighting rigs without requiring full system overhauls.

Safety and Certification Features

The powerCON series incorporates a pre-mating contact in its three-conductor design, which establishes a protective connection before the line and neutral contacts engage, thereby reducing the risk of electrical shock during mating. This feature aligns with safety requirements in standards such as IEC/ 60320-1 for appliance couplers, ensuring grounding precedence to mitigate hazardous voltages. To prevent electrical arcing and potential hazards, the standard powerCON series is designed as a non-hot-pluggable connector, with explicit labeling and mechanical features that discourage connection or disconnection under load. In contrast, the powerCON TRUE1 variant includes sequenced contacts that allow limited breaking capacity for safer hot-plugging in controlled scenarios, though users are advised to follow manufacturer guidelines to avoid wear-induced risks. protection is recommended through external fusing, as the connectors themselves do not include integral protection but support safe operation up to their rated 16 A or 20 A limits when properly fused. Certifications for the powerCON series include UL Recognition under file E135070 for components compliant with UL 60320-1, along with cUL for Canadian standards (CSA C22.2 No. 60320-1) and for European conformity, enabling . compliance has been standard since 2006, restricting hazardous substances in materials, while REACH regulations are also met. IP ratings, tested per IEC 60529, reach IP65 in mated condition for TRUE1 and XX series variants, providing dust-tight and water-jet protection suitable for indoor professional use. The XX series further enhances safety with circuit-breaking capability when mated to compatible receptacles, supporting hot disconnection without arcing under rated loads.

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