Fact-checked by Grok 2 weeks ago

Screw piles

Screw piles, also known as helical piles or helical piers, are elements used in to support structures by transferring loads to more stable or layers through a central equipped with one or more helical plates that are rotated into the ground via applied . These provide both compressive and tensile , making them suitable for applications requiring minimal disturbance, vibration-free installation, and removability. The invention of screw piles is credited to Irish engineer Alexander Mitchell, who patented the design in 1833 after developing it in the early 1830s to address challenges in constructing stable foundations on soft or unstable marine soils. Initially constructed from cast or , the first practical application was the Maplin Sands in in 1838, where screw piles with 4-foot-diameter blades were driven 12 feet into sandy soil to support the structure. Throughout the , screw piles saw widespread adoption for coastal and offshore projects, including over 100 lighthouses in the United States after 1852 and piers such as the 1,080-foot structure in Madras, , completed in 1859, which utilized piles driven to depths of 11 to 19.5 feet. By the late 1800s, advancements included hollow cylindrical shafts for enhanced versatility, establishing screw piles as a cornerstone of mid-19th-century geotechnical innovation for bridges, jetties, and other civil works. In the 20th and 21st centuries, screw piles evolved with the use of galvanized or high-strength , enabling load capacities up to 500 tons, and expanding their role beyond marine environments to include , utility infrastructure like towers and pipelines, and modern for residential, commercial, and industrial foundations. Today, they are prized for their rapid installation—often completed in hours without heavy excavation—cost-effectiveness, and adaptability to challenging sites, such as expansive soils or areas with limited access, while also supporting sustainable practices like and wind energy installations.

Definition and Components

Definition

Screw piles, also known as helical piles, are manufactured deep foundation elements typically consisting of a central steel shaft with one or more helical-shaped bearing plates welded to it, though composite materials such as fiber-reinforced polymer (FRP) are used in specialized applications for enhanced durability. These helical plates, often referred to as flights, are designed to facilitate installation and load transfer, enabling the pile to support a wide range of structures from lightweight platforms to heavy buildings. The primary purpose of screw piles is to transfer structural loads from the supported element to deeper, more competent or layers, providing resistance against axial , (uplift), and lateral forces. By bypassing weak surface soils, they ensure stability in varied geotechnical conditions, making them suitable for both new construction and remedial work. In operation, the helical plates function like screws on a , allowing the pile to advance into the ground through the application of , which correlates directly with resistance and ultimate capacity. This rotational method creates immediate load-bearing capability upon reaching the target depth, without the need for curing or soil displacement typical of other systems. Unlike driven or bored piles, which primarily rely on skin friction along the shaft length or end-bearing at the pile tip, screw piles derive their bearing capacity predominantly from the helical plates acting as bearing surfaces against the surrounding soil, combined with shaft resistance. This mechanism allows for precise control during installation and reversibility if needed.

Key Components

Screw piles, also known as helical piles, consist of several essential structural elements that enable their function as systems. The primary components include the central shaft, helical plates, extensions with couplings, and termination features, each engineered to ensure load transfer, stability, and durability in various conditions. The central forms the backbone of the screw pile, typically constructed from hollow tubing that is either round or square in cross-section. These shafts are made from grades such as or A53, providing high tensile strength and resistance to through or coatings. Common lengths range from 1 to 20 meters, with diameters spanning 50 to 300 mm (approximately 2 to 12 inches), allowing the shaft to transmit axial , , and torsional forces from the to the helical plates while resisting and lateral loads. Helical plates, or helices, are circular plates welded to the central , serving as the load-distributing anchors that into the to provide . These plates are typically fabricated from ASTM A572 or A656 with a minimum strength of 50 and thicknesses of 8 to 20 mm (3/8 to 3/4 inch). vary from 150 to 600 mm (6 to 24 inches), with one or more plates per pile—often 1 to 4 in standard configurations—spaced at intervals of 2.4 to 3.6 times the plate to optimize interaction and prevent overlapping influence zones. The helices generate end-bearing resistance and passive earth pressure, enabling the pile to achieve high capacities with minimal disturbance during . Extensions and couplings allow the screw pile to be assembled to the required depth, typically added in sections of 3 to during to reach competent bearing strata. These connections are commonly threaded, slip-fit, or bolted types, such as hot-upset forged sockets or expanded couplings made from matching , ensuring structural continuity and efficient transfer of axial and torsional loads without slippage. For round shafts, swaged or welded couplings are prevalent, while square shafts often use bolted flanges, with capacities exceeding installation requirements by at least 15% to maintain integrity. Termination features at the top of the screw pile, such as pile caps or brackets, facilitate to the supported and ensure effective load transfer. These are pre-manufactured attachments, often ASTM A709 Grade 50 plates or brackets with thicknesses of 1/4 to 1 inch and dimensions from 4x4 to 10x10 inches, welded or bolted to the and embedded into (minimum 12 inches) or directly affixed to beams. They distribute compressive, tensile, and lateral forces from the to the pile, with capacities up to 120,000 pounds ultimate strength depending on , adhering to standards like AASHTO LRFD for bridge applications.

History

Early Invention and Use

The concept of screw piles has ancient precursors in the form of wooden pile foundations used to stabilize structures in unstable or watery environments. Around 5000 B.C., prehistoric communities known as the Swiss Lake Dwellers constructed pile-dwelling settlements on the edges of lakes and wetlands in the Alpine region, driving wooden stakes into soft, boggy substrates to elevate homes above flood levels and protect against wildlife. These innovations, part of over 100 documented sites, represent early engineering adaptations to marshy conditions, with remains preserved as UNESCO World Heritage sites. In the Roman era, similar pile-driving techniques were employed for temporary infrastructure. In 55 B.C., Julius Caesar's legions built a wooden bridge across the River using pairs of sharpened timber piles driven into the riverbed at angles to resist current forces, enabling a rapid crossing for 40,000 troops in just ten days. This feat, described in Caesar's , demonstrated the viability of piled foundations in flowing water, though the piles were hammered rather than screwed. By the early medieval period, such methods scaled up for urban development in marshlands. Starting in the 5th century A.D., Venetian settlers drove millions of wooden piles—primarily , , and —deep into the silty, waterlogged bed across 118 islands to create stable platforms for buildings amid the shifting Adriatic terrain. These anaerobic conditions preserved the timber, allowing the system to endure for over a millennium without significant decay. The modern screw pile emerged in the 19th century as an iron-based evolution of these principles, patented by blind Irish engineer Alexander Mitchell between 1833 and 1836 for use in soft coastal soils. Mitchell's design featured a central shaft with helical blades that could be rotated into the ground, providing superior uplift resistance compared to driven piles. The invention's first major application was the Maplin Sands in the , , completed in 1838 using nine cast-iron screw piles embedded about 22 feet deep in shifting sands. From the 1850s to the 1890s, screw piles saw widespread initial adoption for marine structures, particularly in the and abroad, where they excelled in loose, saturated soils prone to erosion and tidal forces. In the UK, they supported lighthouses like the Wyre Light (1840) and Spit Bank Lighthouse (1878), as well as piers such as the Courtown Harbour extension (1847) and Pier (1870). More than 100 screw-pile lighthouses were built , particularly along the , alongside jetties in locations from (Madras Harbour, 1859) to , highlighting their reliability for offshore works. This era established screw piles as a proven solution for challenging foundations, paving the way for broader terrestrial applications in the .

Evolution and Modern Developments

The invention of the first practical earth anchor in 1912 by Albert Bishop Chance marked a pivotal advancement in screw pile technology, transitioning from rudimentary designs to reliable systems for securing structures against lateral forces. Chance, responding to an ice storm that damaged telephone lines in Centralia, Missouri, developed the "Never-Creep" anchor, which featured a log with a threaded iron rod and nut to prevent slippage, outperforming traditional "dead-man" methods. This innovation, patented and refined through the A.B. Chance Company, facilitated widespread adoption in agricultural applications, such as anchoring farm buildings and recreational structures, as well as utility installations for telephone and telegraph poles. By the mid-20th century, Chance's designs extended to critical infrastructure, including dams via expanding rock anchors for solid rock support, highways through guy-supported towers and retaining walls, and power plants for foundational and guyed elements, enhancing stability in diverse environments up to 1980. Post-World War II expansion from the 1920s to 1980 further solidified screw piles' role in utilities and environmental stabilization. The introduction of Power-Installed Screw Anchors (PISA®) in 1959 by revolutionized installation, allowing hydraulic torque for rapid deployment and achieving capacities up to 120 kips for guyed transmission lines. These anchors became essential for pole anchoring in expansive utility networks, supporting the growth of electrical grids and communication infrastructure. Additionally, screw piles gained traction in , where helical designs resisted soil movement along riverbanks and slopes, integrating with early practices to mitigate scour in utility corridors. The North American construction boom from 1985 to 2009 propelled screw piles into mainstream use, particularly in and projects. Amid rapid development, excavators equipped with high-torque hydraulic motors enabled efficient installation of screw piles as alternatives to footings, supporting residential and structures on challenging soils. This era saw helical piles underpin small- to large-scale engineering, from suburban homes to multi-story buildings, capitalizing on their minimal site disturbance during peak . Since the 2010s, innovations have focused on material enhancements and specialized applications, addressing and challenges. Fiber-reinforced polymer () composites have emerged as corrosion-resistant alternatives to , with studies demonstrating their lightweight, durable performance in screw piles for contaminated or saline soils, extending without sacrificial coatings. designs, combining helical shafts with pultruded FRP pipes and cast-iron screws, have been patented to optimize load-bearing while reducing environmental impact. Concurrently, screw piles have integrated into projects, notably farms, where helical configurations provide stable, vibration-free foundations for photovoltaic arrays, supporting the sector's expansion through 2025 with optimized lateral load resistance.

Design Principles

Engineering Factors

Site-specific factors play a crucial role in screw pile design, as they determine the appropriate pile depth, helix configuration, and overall embedment to ensure stability and performance. Soil type is a primary consideration, with cohesive soils such as clays providing higher frictional resistance along the shaft compared to granular soils like sands and gravels, which rely more on end-bearing at the helices; this distinction influences helix size selection, where larger helices (e.g., 8-14 inches) are often needed in softer cohesive soils to achieve adequate bearing capacity. Groundwater levels affect effective soil stresses and must be evaluated to adjust for buoyancy or reduced capacity below the water table, potentially requiring deeper embedment or dewatering measures. In seismic zones, particularly those classified under high hazard categories (e.g., D, E, F), designs incorporate battered piles or enhanced lateral resistance to mitigate liquefaction risks in loose granular soils (SPT N < 6), ensuring the piles can withstand earthquake-induced forces without excessive settlement. Frost depth similarly dictates minimum pile lengths, with the uppermost helix positioned at least three diameters below the frost line (e.g., 7 feet for a 12-inch helix in 4-foot frost zones) to prevent heaving in cold climates. Load requirements for screw piles encompass a range of structural demands from the supported building or infrastructure, guiding the selection of shaft diameter, helix count, and material strength. Axial compression loads are addressed through helix bearing and shaft friction, with typical working capacities up to 300 kips for multi-helix configurations in competent soils. Tension or uplift forces, common in applications like transmission towers, rely on cylinder or cone pull-out resistance, achieving up to 100 kips allowable load with appropriate helix spacing. Lateral forces from wind or eccentric loading are managed via shaft stiffness and soil-pile interaction, often using round shafts for capacities of 2-20 kips, with battered installations enhancing resistance in high-wind areas. Dynamic loads, including those from seismic events or machinery vibrations, necessitate higher factors of safety (e.g., 2.0-3.0) and may require torque-rated shafts increased by 30% in variable soils to accommodate cyclic stresses without fatigue. Corrosion and durability assessments are essential for ensuring long-term integrity, particularly in aggressive environments. Material coatings such as hot-dip galvanizing (ASTM A153 Class B-1, minimum 3.1 mils thick) or epoxy provide sacrificial protection, with galvanizing offering corrosion allowances of 1.8 oz/ft² for steel shafts exposed to soil. Design life for permanent installations typically targets 50-100 years, extendable to 140-166 years in low-corrosivity soils (resistivity >5,000 ohm-cm, neutral ), though aggressive conditions involving s, s, or may reduce this to 75 years without additional measures like or grouting. Environmental exposure evaluations include , resistivity testing, and chloride/sulfate content to classify corrosivity and select coatings accordingly, prioritizing reduced surface area designs in disturbed or settings. Regulatory compliance ensures screw piles meet established geotechnical and structural criteria, with designs adhering to jurisdiction-specific standards. In Australia, AS 2159 (Piling - Design and Installation) governs corrosion allowances, material specifications, and geotechnical investigations for screw piles. In the United States, ICC-ES AC358 provides acceptance criteria for helical pile systems, covering installation torque correlations, load testing, and corrosion resistance requirements under the International Building Code (IBC Section 1810). Eurocode 7 (EN 1997-1 and EN 1997-2) outlines geotechnical design principles for piles, including limit state verification for axial and lateral capacities based on ground investigation and testing, applicable across Europe for screw pile embedment in varying soil profiles.

Load Capacity Calculations

The load capacity of screw piles is primarily determined through empirical and analytical methods that correlate installation parameters and soil mechanics to predict ultimate axial resistance in tension and compression. The torque correlation method provides a direct estimate based on observed installation torque, offering a practical approach for field verification. This method relates the ultimate capacity Q_u to the applied torque T via the equation Q_u = K_t \cdot T where K_t is the empirical torque factor, typically ranging from 3 to 20 ft^{-1} depending on soil type, density, and pile configuration (with defaults often 7-10 ft^{-1} for common shafts), and T is the installation torque in ft-lb (yielding Q_u in lb). Kt varies with soil properties, with higher values generally in denser soils. For more theoretical predictions, the individual bearing method calculates capacity by summing the bearing resistance of each helix plate and adding shaft friction along the embedded length. The helix contribution is given by Q_h = \sum (A_h \cdot q_u) where A_h is the projected area of each helix in m² and q_u is the ultimate unit bearing resistance in kPa, derived from soil properties such as cohesion c, effective overburden stress \sigma'_v, and bearing capacity factors N_c and N_q. The total capacity then includes shaft friction Q_s = \pi D_s L_s f_s, where D_s is the shaft diameter, L_s the embedded length above the helices, and f_s the unit skin friction. This approach assumes independent helix bearing and is suitable for preliminary design, with soil parameters like friction angle influencing q_u. In complex soil profiles or for assessing group effects and lateral loading, finite element analysis (FEA) is employed using software such as PLAXIS to model soil-pile interactions. These simulations incorporate three-dimensional geometry, nonlinear soil behavior, and interface elements to predict capacity under axial, lateral, or combined loads, often validating empirical methods for site-specific conditions. Allowable capacities are obtained by applying safety factors of 2.0 to 3.0 to the ultimate values for and , as recommended in industry standards for allowable stress . Verification through , such as quick load tests per ASTM D1143 for or ASTM D3689 for , confirms performance by applying loads up to 200% of the capacity to ensure the target is achieved.

Types

Material Variations

Screw piles are primarily constructed from materials selected for their mechanical properties, durability, and environmental compatibility, with variations influencing load-bearing performance and longevity in diverse soil conditions. Steel remains the dominant material due to its established engineering reliability, while alternatives like composites and specialized fillings address limitations such as corrosion in harsh environments. Steel screw piles, the most common variant, utilize high-strength shafts and helical plates with minimum yield strengths typically ranging from 50 (345 ) to 65 (448 ), providing robust tensile and compressive capacities for a wide range of structural loads. These piles are susceptible to in aggressive soils or settings, often mitigated through hot-dip galvanizing compliant with ASTM A153 standards to extend service life by forming a protective . Composite screw piles incorporate fiber-reinforced polymers (FRP), such as glass or carbon fiber matrices, either as full FRP tubes or hybrid steel-FRP constructions, offering significantly lighter weight—often 25-50% less than steel equivalents—and inherent corrosion resistance without additional coatings. These materials exhibit tensile strengths around 150-200 MPa, making them suitable for contaminated or saline sites where traditional steel would degrade rapidly, such as reclaimed land or coastal installations. Concrete-filled screw piles feature a outer shaft augmented with a or core, enhancing axial compression capacity by 50-100% in soft or loose soils through increased and load distribution. The infill also provides secondary protection for the by sealing the interior, ideal for applications requiring higher resistance without substantially increasing overall weight. Other alloy variations, such as or weathering steels like Corten, are employed in extreme corrosive environments, including or sites, where their superior resistance to pitting and atmospheric degradation justifies a 2-5 times cost premium over standard galvanized . variants, for instance, maintain structural integrity in saltwater exposure without supplemental treatments, supporting long-term durability in aggressive conditions.

Configuration Options

Screw piles, also known as helical piles, offer various configuration options in geometry and arrangement to accommodate different load requirements and conditions. These configurations primarily involve the number of helices, profiles, group layouts, and specialized adaptations, allowing engineers to optimize performance without altering the core material composition. types include round corner square () for high torsion resistance during installation and round structural sections (HSS) for smoother penetration in dense soils. A fundamental choice is between single-helix and multi-helix designs. Single-helix piles, featuring one bearing plate, are suited for lighter compressive or tensile loads, typically in the range of 100-500 depending on conditions, helix size, and depth, making them ideal for applications in expansive or softer soils where simplicity and cost-efficiency are prioritized. In contrast, multi-helix configurations, with 2 to 4 bearing plates spaced along the , provide enhanced for heavier loads or significant uplift , achieving up to 500 per by distributing forces across multiple plates and improving embedment in variable soils. The are generally spaced at intervals of three times the diameter of the preceding plate to minimize disturbance and ensure independent bearing. Shaft profiles further tailor the pile to site-specific needs. Tapered shafts, which narrow toward the tip, facilitate better displacement during and enhance initial penetration in denser soils. Uniform shafts, by comparison, maintain a constant for consistent transmission and load distribution along the length. Lead-in sections often incorporate smaller helices at the base to ease startup and guide the pile into the ground, transitioning to larger helices higher up for optimal bearing. In group configurations, multiple piles are arranged to support larger structures while avoiding load interaction. Piles are typically spaced 3 to 5 diameters apart—measured from helix edge to helix edge—to prevent overlapping stress zones in the . Batter angles, inclined up to 15 degrees from vertical, are employed to provide lateral resistance, with alternating inclinations in groups for balanced bracing against horizontal forces. Custom adaptations extend functionality for challenging environments. Extendable helices allow for incremental additions during to reach variable depths or adjust for unforeseen layers. Brackets, such as adjustable plate or angle types, can be affixed to the pile head for seismic zones, enabling secure connections to structures while accommodating movement and providing thrust resistance. These options are selected considering material influences on overall durability, but the primary focus remains on geometric suitability.

Installation

Process Steps

The installation of screw piles begins with site preparation, which involves conducting geotechnical surveys to assess conditions and determine appropriate pile configurations and depths. Locations for the piles are then marked using surveying equipment, verified against design drawings, with tolerances typically up to 1-3 inches (25-75 mm), depending on project specifications and standards like the International Building Code. Installation typically requires no excavation, with the pile advanced directly from the surface to position the top at least 5 feet (1.5 m) below grade, minimizing site disturbance and eliminating the need for casing in most soils. Backfilling may be used around the exposed shaft as needed. Driving the pile follows, where the lead section with helical plates is rotated into the ground using that applies rotational while providing downward pressure for vertical advancement. Torque typically ranges from 5,500 to 83,000 ft-lbs (7,450-112,500 N·m), monitored continuously via indicators such as shear pins or gauges to correlate with load , with an over the final 3 feet (0.9 m) of penetration used for verification. Advancement occurs at a controlled rate of approximately 2.5-3 inches (64-76 mm) per revolution, with rotation speeds of 5-15 RPM, ensuring proper soil engagement without excessive speed that could invalidate torque correlations. As needed, extensions are added to the lead section using bolted or welded couplings to maintain and structural , with each section typically 3-10 feet (0.9-3 m) long. Installation continues until the pile reaches refusal in competent strata or the design depth of 5-20 m (16-65 ft), at which point the final confirms the achieved capacity. Post-installation load testing verifies performance through static compression or tension tests per ASTM D 1143 or D 3689, applying loads up to 150-200% of the design capacity (incorporating a safety factor of 2) using reaction frames or anchor systems. If results indicate underperformance, such as excessive settlement beyond 1 inch (25 mm), remediation may involve reinstallation or additional piles. Verification is documented using torque head readings, depth measurements, and installation logs that record pile location, number of extensions, total depth, and torque values, often compiled into construction record cards for engineer review and correlation with geotechnical data.

Required Equipment

The installation of screw piles requires specialized drive heads, typically hydraulic torque motors or rotary heads, which are mounted on excavators in the 5- to 80-tonne class to provide the necessary rotational force for embedding the piles into the ground. These drive heads feature axial piston motors and epicyclic gearboxes to amplify , with ratings that correspond to the and of the pile being installed, often ranging from 3,400 to 490,000 depending on the application scale. Safety features in these units include non-displacement shafts and integrated pressure relief valves to prevent overload during operation. For small-scale projects or sites with limited access, hand-held drivers offer a portable alternative, consisting of lightweight hydraulic units powered by compact power packs and capable of delivering up to 20,000 N·m of . These devices, weighing around 60-130 , include ergonomic handles, telescopic reaction arms for stability, and two-speed settings to optimize in varying conditions. They are particularly suited for remote or confined areas where larger machinery cannot maneuver. Monitoring tools are essential to ensure precise , including digital torque gauges that measure rotational resistance in to verify load achievement, with accuracy exceeding %. Inclinometers integrated into these systems help maintain pile alignment within 2% verticality , while depth encoders or manual indicators track embedment depth to prevent over- or under-. Data logging capabilities in these tools allow for on-site reporting and compliance verification. Auxiliary equipment supports efficient and safe operations, such as skid-steer loaders equipped with telescopic piling mounts for maneuvering in tight spaces, and cranes for handling and positioning heavy pile extensions during assembly. Personal protective equipment (PPE), including helmets, gloves, and high-visibility gear, is mandatory, alongside vibration monitoring devices to assess ground disturbances, though screw pile methods typically produce minimal vibrations compared to driven piles.

Applications

Foundation Support

Screw piles, also known as helical piles, are widely employed in residential and building foundations to provide stable in challenging conditions. In residential applications, they underpin slabs and elevate structures on expansive clays, where swelling and shrinkage can cause differential . For instance, helical piles are installed beneath slabs to transfer loads to deeper, more competent strata, preventing cracks and heave in homes built on such soils. structures, including decks and multi-story buildings, integrate screw piles via pile caps or brackets to elevated platforms and additions, ensuring load distribution without extensive excavation. In and , screw piles serve as foundational elements for abutments and retaining walls, accommodating dynamic loads. They are driven into the ground to support ends and stabilize embankments, with configurations designed to resist both vertical and lateral forces from . Examples include their use in low-volume road bridges, verified through installation torque and . Structural occurs via embedded plates into caps, allowing seamless connection to the while handling vibrations and seismic events. For industrial structures, screw piles underpin , towers, and machinery bases that demand high . In foundations, they provide bearing support against vertical loads from stored materials, often in variable soils near sites. Towers, such as communication or structures, utilize helical piles to bases securely, for heavy-duty applications. Machinery bases benefit from their vibration-dampening properties, integrating via grouted connections to minimize operational during . Screw piles are particularly advantageous in historic restoration projects, where they underpin aging buildings with minimal site disruption. By installing through small access points without large-scale excavation, they stabilize foundations in structures like libraries or community centers built over a century ago. A notable example is the restoration of the John Jermain Memorial Library in , where 110 helical piles were placed inside and outside existing walls to lift and level the 1910-era building, preserving its architectural integrity.

Specialized Uses

Screw piles are widely employed in and infrastructure to anchor poles, wires, and transmission towers, particularly in remote or unstable where traditional foundations may be impractical. Electric companies have utilized screw piles as tie-down s for transmission towers and wires on utility poles, leveraging their ability to provide immediate load capacity upon installation without the need for curing. In challenging conditions, such as those found in remote areas, multi-helix screw anchors offer enhanced stability for guyed masts and antennas, minimizing site disturbance and enabling rapid deployment. For instance, helical screw anchors have become the preferred method for guying electrical transmission towers and utility poles due to their reliability in varied geotechnical environments. In projects, screw piles serve as foundations for arrays and bases, supporting the lateral and uplift loads inherent to these installations. Helical piles are optimized for ground-mounted photovoltaic systems, where they provide stable support in diverse types with minimal disturbance compared to driven piles. For , helical piles offer high uplift resistance and adaptability to uneven terrain, facilitating efficient installation in off-grid locations. As of , helical piles are also being evaluated as anchors for floating systems, providing high uplift resistance in deep-water applications. A key advantage in these applications is the removability of screw piles during decommissioning; for example, in projects, helical screw foundations are extracted using post-pullers, allowing reuse or recycling while restoring the site to its original contours. Screw piles play a vital role in and environments, anchoring structures such as jetties, boardwalks, and shoreline stabilization features in zones. In coastal settings, helical piles stabilize shorelines against wave action and currents, preventing while accommodating fluctuating water levels and soft soils like or . For jetties and boardwalks, screw piles provide durable foundations that resist and enable quick installation with low vibration, preserving sensitive ecosystems. These applications are particularly effective in areas prone to influences, where the piles' helical design ensures grip without extensive excavation. For temporary structures, screw piles support event staging, cranes, and disaster relief operations, capitalizing on their rapid installation and extraction capabilities. In event setups, ground screws anchor stages and tents securely, ensuring stability for short-term use without permanent site alteration. For cranes and heavy equipment on construction sites, helical piles provide immediate foundational support in unstable ground, allowing mobility and reuse. In disaster relief scenarios, screw piles enable quick deployment of housing and facilities post-event, as seen in rapid response housing where they facilitate all-weather installation and easy removal for relocation.

Advantages and Limitations

Primary Benefits

Screw piles offer significant speed and efficiency advantages over traditional foundation methods such as or driven piles. Their installation can typically be completed in hours or a single day per pile, in contrast to the days or weeks required for curing and excavation in systems, leading to overall project timeline reductions of up to 70% in many cases. This rapid deployment minimizes downtime and accelerates construction schedules, particularly beneficial for time-sensitive projects. A key benefit is the minimal disturbance to the site during installation. Screw piles produce no spoils or excavated material, avoiding the need for removal and disposal that accompanies traditional methods. They generate low levels and under 85 at typical distances, making them suitable for urban environments or ecologically sensitive areas where disruption must be limited. Screw piles contribute to environmental and cost savings through sustainable practices. Their use reduces the by up to 50% compared to concrete foundations, primarily due to minimal requirements and lower during installation. Additionally, screw piles are fully removable, allowing up to 100% recovery and reusability at the end of a project's life, which further lowers long-term costs by 20-30% through reduced material waste and labor needs. The versatility of screw piles enables immediate loading upon installation, without the curing periods required for , and they perform reliably in all conditions and a wide range of types. This capability supports a wide range of applications, from residential to heavy industrial, enhancing project flexibility.

Potential Drawbacks

Screw piles exhibit limitations in certain soil conditions, particularly where obstructions such as boulders or very dense rock exceed approximately 60% of the pitch, rendering installation ineffective without pre-drilling to mitigate and soil disturbance. In loose sands, the reduced frictional resistance can diminish load-bearing capacity, necessitating larger diameters or additional helices to achieve adequate performance. Higher upfront costs are associated with screw piles due to the need for specialized torque equipment and detailed engineering assessments, often amounting to 25-30% more than driven piles for small-scale projects. During installation, risks include over-torquing, which can cause shaft buckling in compression applications or damage to the helix plates, particularly in weaker soils or with slender shafts. Skilled operators are essential to prevent misalignment, which may lead to uneven load distribution and subsequent structural settlement. Long-term concerns involve potential corrosion of non-coated steel components in aggressive environments, addressed through design life assessments that account for material thickness reductions over time. Additionally, limited standardization in some regions can complicate design and regulatory approval processes, though adherence to guidelines like ICC-ES AC358 helps mitigate this.

References

  1. [1]
    Helical Piers: A Brief History - Blog - PierTech Systems
    Dec 3, 2019 · If you're not familiar with helical piers, also referred to as helical or screw piles, here's a basic definition: deep foundation solutions ...
  2. [2]
    History of the screw pile - Orbis Manufacturing
    Also known as helical piles or helical piers, screw piles are end-bearing, deep foundation solutions for securing wooden or steel shafts into the ground.Missing: definition | Show results with:definition
  3. [3]
    [PDF] Historical Application of Screw-Piles and Screw-Cylinder ...
    May 2, 2013 · Iron Screw-Pile foundations were first introduced by Alexander Mitchell in the middle of the 19th Century for support of offshore.
  4. [4]
    Historical Development of Iron Screw-Pile Foundations: 1836–1900
    Jul 18, 2013 · A summary of the use of screw-piles as successful foundations for lighthouses, bridges, and piers as well as their use for other engineering ...Missing: definition | Show results with:definition
  5. [5]
    History of Helical Piles - Fortress Foundation Repair Systems
    Sometimes referred to as helical piers or screw piles, helical piles are a deep foundation and bearing system with applications in tension and compression.Missing: definition | Show results with:definition
  6. [6]
    None
    ### Summary of Helical Pile Systems Definition (Section 1.4)
  7. [7]
    Structural Behavior of High Durability FRP Helical Screw Piles ... - NIH
    Jun 19, 2024 · The screw pile, originally a type of helical pile with wings attached to a small steel pipe, has been redeveloped using composite materials ...
  8. [8]
    Helical Piles - Everything You Need to Know
    Mar 20, 2021 · A helical pile is a deep foundation with a steel shaft and helical blades, supporting light to heavy structures. They are also known as 'screw ...
  9. [9]
    What is Screw Piling and where is it used? - Dawson FE
    Screw piles, also known as helical piles, are steel foundation elements comprising a central shaft and one or more helical plates (usually two or three), which ...
  10. [10]
    [PDF] Helical Pile Foundation Guide for Bridge Structures
    Oct 24, 2023 · ICC-Evaluation Service (ICC-ES) Acceptance Criteria for. Helical Pile Systems and Devices (AC358) provides the testing protocols to quantify ...
  11. [11]
    [PDF] Technical Design Manual Edition 4 | Helical Drilling
    ... DEFINITION of ATLAS RESISTANCE®PIER ... deep foundation piles for new construction. Another substantial advancement ...
  12. [12]
    Prehistoric Pile Dwellings around the Alps
    This serial property of 111 small individual sites encompasses the remains of prehistoric pile-dwelling (or stilt house) settlements in and around the Alps
  13. [13]
    Why Julius Caesar Built a Bridge Over The Rhine And Destroyed it ...
    Jan 4, 2021 · Caesar's 40,000 soldiers built the bridge in just 10 days on double wooden piles that were driven into the riverbed, dropping a huge and heavy ...Missing: helical | Show results with:helical
  14. [14]
  15. [15]
    Building Venice: Timber Piles, Infrastructure, and Lasting Lessons in ...
    Nov 16, 2024 · A historic wooden pile-driving rig, similar to those used by early Venetian builders, stands tall as a testament to historic construction ...
  16. [16]
    How Was Venice Built: An Engineering Marvel
    May 23, 2023 · The buildings in Venice were built with long wooden piles that were driven deep into the ground. These piles went down through the soft silt and dirt to a ...
  17. [17]
    A Quick History of Screw Piles - UK Helix
    Nov 29, 2019 · Mitchell patented his invention in 1833 and in 1838 screw piles were ... Maplin sands Lighthouse, which was in an area on an unstable bank.
  18. [18]
    Alexander Mitchell - Blog - PierTech Systems
    May 12, 2014 · In 1828 his thinking provided him with the answer. Four years later, he became known as the inventor and patentee of the “Mitchell Screw-pile ...
  19. [19]
    [PDF] Screw Piles In the 19th Century
    Dec 19, 2023 · Helical piles, also known as screw anchors or screw piles, have a rich history dating back to the original screw pile patent granted to.
  20. [20]
  21. [21]
    We Have a Blind Irishman to Thank for Our "Chesapeake" Lighthouses
    Dec 30, 2020 · The 1850 Brandywine Shoal Lighthouse brought Alexander Mitchell's screwpile revolution to America. It was the first of more than 100 such ...
  22. [22]
    [PDF] ENCYCLOPEDIA OF ANCHORING
    The world's first practical earth anchor was invented in 1912 by Albert Bishop Chance. ... Chance introduced Power-Installed Screw Anchors (PISA®) dur- ing ...
  23. [23]
    A History of the A.B. Chance Company - The Hubbell Blog
    Nov 7, 2023 · History of Albert Bishop Chance's role in bringing the telephone to Centralia, Missouri and of his invention on the world's first practical earth anchor.
  24. [24]
    Composite helical micro pile's bearing capacity - IOP Science
    Pile was designed, produced and provided by Composite Group LLC. Pile is made with pultruded fiber reinforced polymer pipe and screw produced with cast iron.
  25. [25]
    Optimization and field validation of laterally loaded helical piles for ...
    Oct 31, 2025 · The findings of this study are utilized to optimize the geometric configuration of helical piles for lateral design applications in renewable ...
  26. [26]
    None
    Below is a merged summary of the engineering factors for helical/screw pile design based on the CHANCE Technical Design Manual segments provided. To retain all information in a dense and organized manner, I will use a combination of narrative text and tables in CSV format where applicable. The summary is structured by the key categories: Site-Specific Factors, Load Requirements, Corrosion and Durability, and Regulatory Compliance. Information is consolidated across all segments, with page references and specific details preserved where available.
  27. [27]
    [PDF] Practice Note 28 Screw Piles: Guidelines for Design, Construction ...
    Oct 1, 2015 · There are a number of key geotechnical factors that need to be taken into consideration when designing for screw pile capacity: • Seismic ...Missing: frost | Show results with:frost
  28. [28]
    Helical Pile Design: Understanding AS 2159
    Aug 25, 2025 · August 25, 2025. The standard AS 2159-2009, Piling – Design and Installation, is the core document governing all piling work in Australia.
  29. [29]
    [PDF] EN 1997-2 (2007) (English): Eurocode 7: Geotechnical design
    ... design of pile and spread foundations based on field testing, as detai1ed in ... Figure B.7 - Pile groups. Page 111. Annex C. (Tnfonnati ve). BS EN 1997-2 ...
  30. [30]
    [PDF] GUIDE FOR POWER LIFT® HELICAL SCREW PILES AND ANCHORS
    The failure mode of a helical screw pile or anchor depends on its relative ... In the torque correlation method, one multiplies the effective torsional ...
  31. [31]
    Analysis and design methods of screw piles: A review - ScienceDirect
    Screw piles differ from traditional piles in that they are most commonly made of high strength steel consisting of helices which are fixed to the shaft at ...Missing: definition | Show results with:definition<|control11|><|separator|>
  32. [32]
    Predicting the Compression Capacity of Screw Piles in Sand Using ...
    Aug 21, 2024 · An FE model was developed using the Plaxis 3D (v20) software to simulate the screw pile behavior. An extensive parametric study to further the ...
  33. [33]
    Parametric Study of Helical Piles Subjected to Compression and ...
    Mar 7, 2024 · The PLAXIS 2D finite element software was used to model the piles, which makes it possible to perform stress deformation analysis and predict ...
  34. [34]
    [PDF] Simplified Design and Inspection Guide - Heli-Pile
    Mar 3, 2020 · The material presented herein is the result of the authorss experience and knowledge in designing, specifying, installing, inspecting and ...
  35. [35]
  36. [36]
    A Guide to Helical Pile Load Testing - VersaPile
    Examples of two accepted load test standards are ASTM D1143 for axial compression loads, and ASTM D3689 for axial tension loads.
  37. [37]
    Helical Piles - Why Quality is so Important - GoliathTech
    Dec 5, 2020 · Our piles (up to 4 1/2″ size) have steel with minimum yield 60 ksi which makes them more competitive than the 50 ksi yield industry standard.
  38. [38]
    Helical Piles | Screw Piles - Salasar Engineering
    Corrosion Protection to conform to ASTM A153 Standard – Hot Dip Galvanizing ... Solid Steel Bar (RCS) per ASTM A29 with 90ksi minimum yield strength; Bolt ...
  39. [39]
    [PDF] ESR-4735 - PIEUX VISTECH/POSTECH SCREW PILES, INC.
    Under the IRC, a site-specific soil investigation report is not required if the helical pile system described in the evaluation report is being installed to ...
  40. [40]
    Corrosion Considerations for Helical Pile Foundations - Supportworks
    While it's true that steel does corrode over time, it is actually quite rare that corrosion will govern the design.Missing: yield strength
  41. [41]
    Determination of bearing capacity of fiber-reinforced polymer screw ...
    FRP screw piles are lightweight, corrosion-resistant alternatives to traditional piles, particularly suited for soft ground (i.e., saline reclamation sites) ...
  42. [42]
    FRP Composite Sheet Piles Technical Specifications
    Strength and Stiffness. Tensile Strength: FRP sheet piles commonly exhibit tensile strengths around 300–400 MPa, offering excellent load-bearing capacity.Missing: helical screw
  43. [43]
    Choosing the correct Helical Pile type for your project
    May 19, 2025 · In some cases, the inner diameter of the pipe shaft can be filled with concrete or grout to improve shaft stiffness and add corrosion protection ...Missing: yield | Show results with:yield
  44. [44]
    Where do helical piles work best? - IDEAL Foundation Systems
    Nov 30, 2023 · In 1906, Albert Bishop Chance used helical anchors to support utility poles; from this point, helical piles began to be used across more ...
  45. [45]
    Are Helical Piles Environmentally Friendly?
    Sep 4, 2022 · Helical piles are generally made of steel. ... stainless steel are wholly corrosion resistant and are neutral and inert in the environment.
  46. [46]
    [PDF] Helical Piles
    Page 1. Helical Piles. A Practical Guide to Design and Installation. Helical ... The Helical Foundations and Tie-Backs committee of the Deep Foundation Institute.
  47. [47]
    [PDF] Engineering Design Manual - Helical Anchor Inc
    Screw piles, also known as helical anchors, are convenient for easy access on construction sites that are inaccessible by larger equipment. Helical Anchors Inc.
  48. [48]
    The Ultimate Guide to Installing Screw Piles
    May 9, 2024 · Screw Pile Installation: The helical piles are screwed into the ground using hydraulic machinery. The piles are rotated into the soil until the ...
  49. [49]
    [PDF] INSTALLATION METHODOLOGY - Helical Concepts
    The value of Kt is not a constant - it may range from 3 to 20 ft-1 (10 to 66 m-1), depending on soil conditions, shaft size and shape, helix thickness, and ...
  50. [50]
    Anchor drives for screw piling - Digga North America
    ... foundation piling. Our helical pile drives suit skid steer loaders and excavators of to 80 tons and 375000 ft-lbs of torque.Missing: size 5-80 tonne
  51. [51]
    Screw Pile Torque Heads
    These screw pile torque heads feature a 150mm hex shaft, axial piston motor, single-piece non-dislodgement shaft, and an epicyclic gearbox for amplified torque.Missing: equipment | Show results with:equipment
  52. [52]
    Helical Pile Installation Equipment | Hydraulic Drive Systems
    Available helical pile equipment includes drive heads, torque monitors, drive tooling, and accessories, with torque ranges from 2,500 to 360,000 ft-lbs. and ...
  53. [53]
  54. [54]
    L2K5 Drive Head | Light Weight Hand-held Auger Drives Helical Piles
    Motor Mount: SAE “A” 2 Bolt Motor: 160cc. Flow Range: 5-16 GPM (US) Max Pressure: 2500 PSI Output Shafts: 2″ Hex Unit Weight: 132 lbs. Click here for Torque ...
  55. [55]
    Portable Helical Pile Installation Tools and Equipment | Danbro
    Danbro's portable equipment includes a drive head, extendable reaction bar, hydraulic foot pedal, and a torque bar. It has a 2,500 to 6,500 ft. lbs. output.
  56. [56]
    Torque Measuring Equipment for Screw Pile Installation
    Monitoring Equipment ... The Torque Spool is over 99% accurate, it also shows the inclination of the pile and allows the operator to manually add pile depth.
  57. [57]
    Torque Monitors - Rev-Pile
    7-day returnsAll data is logged and torque reports can be saved and emailed. Units include a built-in inclinometer to help keep piles aligned during installation.
  58. [58]
    Torque Monitoring Equipment for Helical Pier Installation - PierTech
    PierTech's torque monitoring systems deliver real-time data for accurate, code-compliant helical pier installations. Ensure quality, safety, and performance ...
  59. [59]
  60. [60]
    The GCs Guide to Construction Vibration Monitoring Equipment
    Sep 10, 2025 · Construction vibration monitoring is the process of measuring and tracking vibrations caused by construction activities (like pile driving, ...Missing: screw skid- steers
  61. [61]
    From Residential to Industrial: Applications of Helical Piles in ...
    Feb 14, 2025 · Helical piles are used to provide fast, stable, and minimally invasive foundation support across residential, commercial, industrial, marine, ...New Construction Projects · Basement And Extension... · Industrial Applications
  62. [62]
    [PDF] Investigation of the Efficacy of Helical Pile Foundation ... - ABC-UTC
    Highway bridge foundation loads can be greater than building foundations and, accordingly, may require longer helical piles.
  63. [63]
    Scobbo Installs 110 Helical Piles for Sag Harbor Library Restoration ...
    Underpinning the existing structure required that helical piles be installed on both the inside and outside of the existing walls and foundation.<|control11|><|separator|>
  64. [64]
    [PDF] Basic Helical Screw Pile Design, Donald J. Clayton, P.E.
    Helical screw piles have a shaft with welded helical plates, typically 6"-14" diameter, 3/8" or 1/2" thick, with a 3-inch pitch. The shaft is made of solid or ...Missing: key | Show results with:key
  65. [65]
    [PDF] “Designed and Engineered to Perform” - ECP
    Initially the helical screw piles were used as guy wire anchors for utility poles and subsequently as tie down anchors for transmission towers. The.
  66. [66]
    [PDF] TENSION ANCHORS FOR STRUCTURAL ... - UPCommons
    Figure 8: Anchored mobile home, power pole, antenna and transmission tower. ... Figure 13: Multi-helix screw anchors ... anchor plates and anchor piles in soft ...Missing: utility telecom
  67. [67]
    [PDF] MCP-Engineering-Manual.2017.pdf - MacLean Civil Products
    Load Capacity relationship is recognized as a major advantage of Helical Piles. ... factor to estimate maximum axial capacities when the torque correlation method ...
  68. [68]
    Optimization and field validation of laterally loaded helical piles for ...
    Oct 31, 2025 · Helical piles offer several advantages, including increased axial compression and uplift capacity, ease of installation and eventual ...
  69. [69]
    [PDF] Ground Mount Solar - Panel Photovoltaic (PV) Systems
    Aug 1, 2019 · ... foundations. Groups of driven piles or helical piles may also be used as alternative foundations. At some locations the ground conditions ...Missing: renewable | Show results with:renewable
  70. [70]
    [PDF] Final Report - NANA Regional Corporation – 2016 Project
    Ground mounting the solar panels with these helical piles was the single most complicated and expensive part of the project. It required pre-drilling holes ...<|separator|>
  71. [71]
    [PDF] Appendix 23-A Decommissioning and Site Restoration Plan
    The PV solar modules, including all support components and pile or helical screw foundations, will be dismantled and either reused at another solar energy ...Missing: turbine | Show results with:turbine
  72. [72]
    Can You Install Screw Piles in Water - News
    Oct 20, 2023 · Erosion Control: Screw piles can be employed to stabilize shorelines and prevent erosion in areas affected by wave action and water currents.
  73. [73]
    UKHelix Screw-Piles: The Perfect Foundation for Marine Applications
    UKHelix screw-piles provide a durable and environmentally friendly solution for marine infrastructure, including jetties, boardwalks, and piers.Missing: erosion control
  74. [74]
    [PDF] city of mount vernon - shoreline master program
    Aug 24, 2010 · opposed to driven piles), helical piles, or micro-piles. The ... Shoreline erosion control measures shall be designed to use bioengineering.
  75. [75]
    Event & Temporary Foundations - Ground-Screw
    Anchor bolts provide a reliable foundation to support heavy structures such as stages and tents, ensuring safety and stability throughout the event. Emergency ...
  76. [76]
    Disaster Relief and Helical Piers - Blog - PierTech Systems
    Aug 2, 2022 · Helical piers are used to aid in recovery after extreme storms to help prevent further damage and prevent future damage should there be another natural ...<|control11|><|separator|>
  77. [77]
    [PDF] RAPID DEPLOYMENT DISASTER RELIEF HOUSING
    The piles used are not an original design. The screw in piles are a well-developed building construction tool that is becoming more and more popular ...
  78. [78]
    Helical Piles: Benefits, Applications & Installation Guide – Marley
    These piles are designed to transfer structural loads to stable soil layers or bedrock, offering robust support even in challenging ground conditions. The ...
  79. [79]
    [PDF] Innovative Foundations for Boardwalks and VIewing Platforms
    Helical piles have some advantages and disadvantages when compared with conventional techniques. Helical piles cause minimal ground disturbance in wet and ...
  80. [80]
    Implementation of Noise-Free and Vibration-Free PHC Screw Piles ...
    Aug 10, 2025 · The results showed sound levels of 65.9 and 61.1 dB at 10 and 30 m ... A Study on the Determination of Construction Method of Screw Concrete Piles ...
  81. [81]
    Carbon Footprint of Concrete vs Steel | TorcSill Carbon Emissions ...
    Reduce your carbon footprint by 50% with TorcSill's steel helical ... Discover how you can reduce your carbon footprint by using steel helical piles vs.
  82. [82]
    Environmental Impact of Screw Piles vs. Concrete Foundations
    Compared to concrete, which contributes approximately 8% of global CO₂ emissions, screw piles drastically reduce environmental impact while meeting or exceeding ...
  83. [83]
    Comprehensive Cost-Benefit Analysis - Helical Anchor Inc
    Jun 5, 2025 · Installation time: 12 working days; Total foundation cost: $215,000. Traditional Alternative Analysis: Deep concrete footings or driven piles ...
  84. [84]
    [PDF] Underpinning a Residential Structure on Uncontrolled Fill With ...
    May 2, 2013 · In most soils Screw-Piles allow for load transfer from an existing foundation to essentially take place as soon as the pile has been installed. ...
  85. [85]
    Revolutionize Your Foundation: The Complete Guide To Helical Piles
    Apr 10, 2024 · Helical piles, also known as screw piles or helical piers, are innovative deep foundation and anchoring systems used to support structures and transfer loads.Missing: 1985-2009 | Show results with:1985-2009<|separator|>
  86. [86]
    Screw Piles: Advantages and Disadvantages - UK Helix
    Apr 12, 2022 · This typically isn't the case with ground screws. There is very little site disturbance, low noise levels, and minimal vibrations. Making ...
  87. [87]
    Do ground screws work in sandy soil - Knowledge
    Apr 11, 2024 · Loose or very loose sand: Lower friction reduces capacity; expect longer or larger-diameter screws and potentially more helices. Scour and ...
  88. [88]
    [PDF] Screws vs. Piles Foundation - Terrasmart
    Initial analysis identified that ground screws cost 26% more than driven piles but that 40% more ground screws could be deployed in a day than driven piles. ...
  89. [89]
  90. [90]
    [PDF] When to Evaluate Helical Pile Buckling Capacity
    Apr 13, 2021 · This loss of coupling rigidity for upset couplings is one reason that Supportworks does not recommend square shaft helical piles for compression.
  91. [91]
    Top Structural Mistakes to Avoid When Installing Screw Piles
    Failing to assess soil composition, moisture content, and potential obstacles can lead to significant problems.Missing: limitations drawbacks constraints