Toyota Aygo
The Toyota Aygo is a subcompact city car (A-segment) produced by Toyota primarily for the European market, introduced in 2005 as a collaborative project with the PSA Group (now Stellantis) and spanning two hatchback generations until 2021, succeeded by the crossover-styled Aygo X variant from 2022 onward.[1][2] Designed for urban mobility, it features compact dimensions, low running costs, and efficient powertrains tailored to young drivers and city environments.[3] The first two generations were manufactured at the Toyota Peugeot Citroën Automobile (TPCA) plant in Kolin, Czech Republic, alongside badge-engineered siblings like the Citroën C1 and Peugeot 107/108. The Aygo X is also produced there, at the facility now known as Toyota Motor Manufacturing Czech Republic (TMMCZ).[4][5] The first-generation Aygo (2005–2014) debuted at the 2005 Geneva Motor Show as a three- or five-door hatchback with a playful, youthful design aimed at entry-level buyers.[3] It measured approximately 3,405 mm in length and weighed around 890 kg, emphasizing ease of parking and maneuverability in congested areas.[2] Engine options included a 1.0-litre three-cylinder VVT-i petrol unit producing 68 bhp (51 kW) and 93 Nm of torque, paired with a five-speed manual transmission, alongside a 1.4-litre HDi diesel engine delivering 54 bhp (40 kW) and 130 Nm for better fuel efficiency. A 2012 facelift had enhanced efficiency with variable valve timing, reducing emissions further.[2][6][7] The model achieved 0–100 km/h acceleration in about 13.7 seconds for the petrol version and offered combined fuel consumption of around 4.5–5.0 L/100 km, contributing to its appeal as an affordable urban runabout starting at £6,845 in the UK.[7][2] The second-generation Aygo (2014–2021), codenamed AB40, introduced bolder "X"-shaped front styling and improved interior space while retaining the 3,460 mm length for city agility.[8] It continued with the 1.0-litre VVT-i petrol engine, now tuned to 69–72 bhp (51–53 kW) and 93 Nm, with options for standard or Eco variants achieving up to 58.9 mpg (UK) combined and CO2 emissions as low as 95 g/km.[9] Performance included 0–100 km/h in 14.2 seconds and a top speed of 160 km/h, with added features like Toyota Safety Sense (including pre-collision warning and lane departure alert) from 2018 models.[10][11] The Aygo X, launched in 2022 as a distinct crossover evolution, extends the lineup with a raised ride height and SUV-inspired aesthetics to appeal to suburban users, measuring 3,700 mm long with a 90 mm longer wheelbase than its predecessor.[12] Initially powered by the familiar 1.0-litre three-cylinder petrol engine (72 bhp, 93 Nm), it offers 0–100 km/h in 14.8 seconds and fuel economy up to 54.7 mpg (UK).[13] In 2025, Toyota introduced a full-hybrid powertrain combining a 1.5-litre petrol engine with an electric motor for 114 bhp total output, marking the segment's first hybrid and achieving record-low CO2 emissions of 86 g/km for non-plug-in cars.[14] This variant enhances efficiency to around 63.5 mpg combined while maintaining the model's fun-to-drive character and affordability.[15]Overview
Introduction
The Toyota Aygo is an A-segment city car primarily targeted at the European market, characterized by its compact dimensions—measuring under 3.6 meters in length for early models—to optimize maneuverability in urban environments.[16][2] Launched in 2005, the Aygo has remained in production through 2025, reflecting its enduring appeal as an accessible entry-level vehicle. The first two generations were developed through a joint venture with PSA Peugeot Citroën, while the third generation shifted to fully independent development by Toyota's European design team.[2][17][18] Over its lifespan, the Aygo evolved from a conventional three- or five-door hatchback into the crossover-styled Aygo X introduced in 2021, which added greater ground clearance and a more adventurous aesthetic while maintaining its city-focused footprint. The 2025 update brought full hybrid technology to the lineup for the first time in the A-segment, further improving performance and environmental credentials. Key to its success are attributes like affordability starting around €15,000, impressive fuel efficiency up to 76 mpg in hybrid form, minimal running costs including low road tax, and Toyota's longstanding reputation for durability and low maintenance needs.[14][13][19][20]Development and partnerships
The development of the Toyota Aygo stemmed from a 2002 joint venture between Toyota Motor Corporation and PSA Peugeot Citroën, structured as a 50/50 ownership partnership to produce an affordable city car tailored for the European market. This collaboration birthed the Toyota Peugeot Citroën Automobile (TPCA) project, which emphasized cost-effective engineering and shared components to create badge-engineered vehicles, including the Aygo alongside the Peugeot 107 and Citroën C1.[21][22] Manufacturing began in February 2005 at the TPCA facility in Kolin, Czech Republic, a plant engineered for an annual output of 300,000 units across the trio of models, prioritizing simplicity in design and low-cost production processes to meet urban mobility demands. The initial two generations of the Aygo leveraged this common platform, enabling economies of scale while allowing each manufacturer to infuse unique aesthetic elements without compromising the core focus on economical, compact functionality.[23][24] In November 2018, Toyota and PSA revealed plans to terminate their small-car alliance by 2021, with Toyota assuming complete ownership of the Kolin operations, rebranded as Toyota Motor Manufacturing Czech Republic. Subsequent to this shift, the third-generation Aygo transitioned to exclusive in-house development by Toyota, adopting crossover-inspired styling in the 2022 Aygo X and incorporating hybrid powertrain technology drawn from Toyota's established electrification portfolio.[22][1]First generation (AB10; 2005–2014)
Design and launch (2005–2009)
The Toyota Aygo made its world debut at the 2005 Geneva Motor Show as a compact three-door hatchback targeted at urban mobility, with a five-door version added shortly after launch.[25] Measuring 3,405 mm in length, 1,615 mm in width, and 1,465 mm in height, its diminutive footprint was optimized for tight city parking and navigation.[25] The model was developed through a joint venture with PSA Peugeot Citroën, sharing its platform with the Peugeot 107 and Citroën C1.[24] The Aygo's exterior adopted tall-boy proportions with a high roofline for enhanced interior space efficiency, vertical tail lights for a distinctive rear profile, and a minimalist aesthetic featuring flared wheel arches and a bold front end to convey youthful energy.[25] Inside, the cabin emphasized practicality with basic plastic trim, a two-tone dashboard, multiple storage compartments, and an adjustable steering column, complemented by 139 liters of boot capacity.[25] Aimed at young urban drivers seeking an affordable entry-level vehicle, it launched with a starting price of approximately €8,000 in Europe.[26] Initial trim levels comprised the base model, Ice, and Sport variants, offering progressive equipment such as optional air conditioning, alloy wheels, and color-keyed exterior accents.[27] Production commenced in February 2005 at the Toyota Peugeot Citroën Automobile (TPCA) plant in Kolín, Czech Republic, with first customer deliveries across Europe beginning in July 2005.[28][25]Facelifts (2009–2014)
The first facelift of the Toyota Aygo, designated as the AB20 phase, was introduced in 2009 to update the model's styling and enhance its market positioning. This revision featured a redesigned front bumper that extended the overall length by 10 mm, incorporating seamlessly integrated fog lights and a new grille for a more modern appearance. Interior updates included a revised dashboard layout and a new steering wheel design, improving perceived quality and driver comfort. The facelift also emphasized the availability of the five-door hatchback variant, which offered greater practicality for families seeking an affordable urban vehicle.[29][30][31] In 2012, the Aygo underwent a second facelift under the AB30 designation, further refining its aesthetics and dynamics while maintaining the core platform. Exterior changes included a bolder bumper redesign and the option for LED daytime running lights integrated into the grille, contributing to a sharper frontal signature. The suspension was tuned for improved ride comfort and handling without altering the 2,340 mm wheelbase, ensuring consistent maneuverability in city environments. New trim levels, such as x-play and x-clusiv, were introduced, with the x-clusiv offering enhanced audio systems and rear parking sensors for added convenience in urban driving.[7][32][33][9] These updates aimed to refresh the Aygo's appeal in a competitive city car segment dominated by models like the Fiat 500 and Volkswagen up!, incorporating minor weight reductions through optimized components to boost fuel efficiency without major mechanical overhauls. The original 1.0-litre VVT-i engine lineup continued unchanged across both facelifts.[7][34]Powertrains
The first-generation Toyota Aygo was powered by two engine options: a 1.0-litre three-cylinder petrol engine (1KR-FE) producing 68 hp (50 kW) at 6,000 rpm and 93 Nm of torque at 3,600 rpm, or a 1.4-litre four-cylinder turbo diesel engine (DV4TD, branded as 1.4 D-4D) delivering 54 hp (40 kW) at 3,800 rpm and 130 Nm of torque at 2,000 rpm.[35][36] Both were paired with a five-speed manual transmission and front-wheel drive; an optional five-speed MultiMode Transmission (MMT) semi-automatic was available for the petrol variant from 2006.[37] The petrol engine achieved 0–100 km/h acceleration in 13.7 seconds, a top speed of 157 km/h, and combined fuel consumption of 4.5 L/100 km (NEDC), while the diesel offered 16.8 seconds to 100 km/h, a top speed of 154 km/h, and improved efficiency of 4.1 L/100 km combined (NEDC).[35][36] These powertrains met Euro 4 emissions standards and emphasized low running costs for urban use, with the diesel providing better torque for city driving despite its lower power output.[37]Safety and reliability
The first-generation Toyota Aygo received a four-star overall rating from Euro NCAP in its 2005 assessment, with scores of 53% for adult occupant protection, 73% for child occupant protection, and 41% for pedestrian protection.[38] Standard safety features were basic for the era, including dual front airbags, anti-lock braking system (ABS), and front seatbelt pretensioners, though side airbags were optional on higher trims. The facelifted models from 2009 onward were retested in 2012 and downgraded to three stars due to unchanged structural protections amid evolving test criteria.[39] Reliability surveys highlighted the Aygo's strong performance in the city car segment, with the model topping the J.D. Power UK Vehicle Dependability Study for city cars in 2011, scoring 80.2% and reporting the fewest problems among peers.[40] Its simple powertrain contributed to this durability, minimizing complex components prone to failure. Common issues included premature clutch wear, often requiring replacement after approximately 80,000 km due to a faulty release bearing or pressure plate, and minor electrical faults such as intermittent starting problems or faulty window regulators.[41][42] Long-term data from UK MOT testing indicated robust survival rates, with first-generation Aygos aged 10 years or more achieving pass rates exceeding 90% in 2020 statistics, reflecting low structural degradation.[43] Annual maintenance costs averaged around £200 in the UK, covering routine services like oil changes and inspections, which helped keep ownership expenses low for urban drivers.[44]Special editions and concepts
The Toyota Aygo Crazy was a one-off concept car unveiled in 2008 at the British International Motor Show, designed by Toyota UK engineers to emphasize the model's playful and fun character. Featuring go-kart-inspired styling with an oversized rear spoiler, exposed rear-mounted 1.8-liter VVT-i engine, and no electronic driving aids like power steering or ABS, it produced 200 horsepower and 240 Nm of torque through a turbocharged setup derived from the MR2, enabling an estimated top speed of 127 mph while weighing just 1,050 kg. Intended purely for driving enjoyment rather than static display, the concept highlighted the Aygo's potential for spirited urban mobility and influenced the branding of subsequent sport-oriented trims by promoting a youthful, engaging image distinct from its more practical platform siblings.[45][46][47][48] Several limited-edition models were introduced during the first-generation Aygo's run to appeal to style-conscious buyers, featuring unique cosmetic enhancements without altering the core powertrains or performance. The Black edition, launched in 2006 and refreshed in 2010, was based on the higher '+' trim and included complimentary black exterior paint, special badging, Alcantara-and-leather upholstery, a leather-trimmed steering wheel, and 15-inch alloy wheels. Similarly, the Ice edition offered exclusive color options like glacier white with contrasting trim, along with upgraded wheels and interior accents, positioning these variants as accessible ways to personalize the compact city car. Other editions such as Fire and Blue followed a comparable formula, focusing on vibrant hues and minor aesthetic upgrades, but no full performance-oriented variants like hot hatches were developed.[49][50][27] In the Chinese market, the BYD F0 served as an unlicensed clone of the first-generation Aygo from 2008 to 2015, produced locally by BYD Auto with minor styling modifications such as a distinct front grille and interior layout while retaining the overall dimensions and five-door hatchback silhouette. Powered by a 1.0-liter inline-three engine delivering 68 horsepower and 90 Nm of torque, matched to a five-speed manual transmission, it achieved 0-100 km/h in approximately 13 seconds and was detuned slightly for local emissions compliance, emphasizing affordability in the entry-level segment. This variant, formerly known as the F1 during development, was not officially affiliated with Toyota but mirrored the Aygo's compact footprint to compete in China's urban mobility space.[51][52][53] These special editions and concepts played a key role in Toyota's marketing strategy for the Aygo, differentiating it from its more utilitarian PSA partners—the Peugeot 107 and Citroën C1—by underscoring themes of fun, customization, and youthful adventure to attract younger European drivers. Through show cars like the Aygo Crazy and eye-catching limited runs, Toyota positioned the model as a lively urban companion rather than a mere economy option, sustaining interest amid the shared platform's production.[2][54]Second generation (AB40; 2014–2021)
Design and features (2014–2018)
The second-generation Toyota Aygo made its world debut at the 2014 Geneva Motor Show, marking a significant evolution in the model's design while maintaining its compact city car ethos. Available exclusively as a five-door hatchback in key markets, it measured 3,455 mm in length—an increase of 50 mm over the first generation—allowing for subtle enhancements in interior space without compromising maneuverability. The body style emphasized practicality for urban driving, with a wheelbase of 2,460 mm and overall height of 1,460 mm, contributing to its agile footprint.[55][56] The exterior adopted a bold, youthful aesthetic inspired by Japanese pop culture, featuring swept-back, narrow headlights integrated into a distinctive X-shaped front grille and matching X-motif rear light clusters for a cohesive, dynamic profile. Two-tone color schemes were introduced as standard options on higher trims, enabling up to 15 exterior combinations through pairings of body, roof, mirrors, and alloy wheel accents, fostering extensive personalization. Improved aerodynamics, with a drag coefficient of 0.29, and lightweight materials reduced overall weight by up to 2.7 kg compared to the predecessor, enhancing efficiency and handling.[57][10][58] Inside, the cabin benefited from upgraded materials, including soft-touch surfaces and body-colored accents on the dashboard and door panels, creating a more premium feel than the first generation. An optional 7-inch touchscreen infotainment system was available on mid- and top-spec models, supporting Bluetooth and USB connectivity as standard across the range for seamless smartphone integration. Trim levels started with the entry-level x, offering basic amenities like electric front windows; progressed to x-play, adding manual air conditioning and rear privacy glass; and culminated in x-clusiv, which included a rear parking camera, automatic climate control, and partial leather upholstery for added comfort. Luggage capacity reached 231 litres with seats up, providing practical storage for everyday needs while prioritizing occupant space. The platform continued to be shared with PSA Group partners, ensuring cost-effective development.[59][60][61]Facelift (2018–2021)
The 2018 facelift of the second-generation Toyota Aygo introduced subtle yet noticeable exterior refinements to enhance its urban appeal. The front end received a bolder interpretation of the signature X-shaped motif, featuring a redesigned lower bumper with sharper lines and integrated LED daytime running lights within the "Keen Look" headlamp clusters for improved visibility and a more dynamic appearance.[62] Revised rear styling included updated taillight graphics, while the color palette expanded with new options like vibrant reds and blues to attract younger buyers.[63] These changes aimed to mature the Aygo's playful design without altering its compact 3,455 mm length or 2,460 mm wheelbase.[64] Inside, the cabin benefited from quality-focused updates to elevate perceived premiumness. New seat fabrics and a sophisticated Quartz Grey and Piano Black trim scheme were introduced across variants, complemented by 3D-effect instrument graphics for a modern dashboard feel.[65] The seven-inch touchscreen infotainment system gained smartphone integration, including Apple CarPlay and Android Auto compatibility on higher trims, enabling seamless access to navigation, music, and calls.[66] Enhanced sound deadening materials reduced road and wind noise, contributing to a quieter interior environment suitable for city commuting.[67] Handling was refined through minor suspension adjustments, providing crisper steering response and better composure over urban bumps, while the core 1.0-litre three-cylinder petrol engine remained unchanged but was updated to meet Euro 6.2 emissions standards via a dual fuel injection system and improved compression ratio.[63] Safety enhancements included standard hill-start assist to prevent rollback on inclines, alongside optional Toyota Safety Sense features like pre-collision warning and lane departure alert on select models.[68] These additions addressed common city driving challenges without compromising the Aygo's lightweight agility. Production of the facelifted Aygo concluded in 2021 following the termination of Toyota's manufacturing partnership with PSA Group, which had jointly built the Aygo, Citroën C1, and Peugeot 108 at the Kolin plant in the Czech Republic since 2014.[69] Final units complied with the stricter Euro 6d emissions regulations through software tweaks and particulate filters.[66] The refresh helped maintain steady sales in Europe, with over 85,000 units sold since the second generation's launch and a 6.6 percent share in the city car segment, sustaining interest amid growing electric vehicle adoption.[67]Powertrains
The second-generation Toyota Aygo was powered exclusively by a 1.0-litre naturally aspirated three-cylinder petrol engine (1KR-FE). Initially producing 69 PS (51 kW; 68 bhp) at 6,000 rpm and 95 N⋅m (70 lb⋅ft) of torque at 4,300 rpm, it was updated in 2017 to dual variable valve timing (VVT-i), increasing output to 72 PS (53 kW; 71 bhp) while retaining the same torque figure.[9] The engine was paired with a five-speed manual transmission and front-wheel drive as standard, with a five-speed automatic available in select markets. Performance figures included 0–100 km/h acceleration in 13.8–14.2 seconds and a top speed of 160 km/h (99 mph).[70] Fuel economy under NEDC testing ranged from 3.8–4.1 L/100 km (68–70 mpg UK) for manual variants, with CO2 emissions of 85–95 g/km, qualifying for low road tax in many European countries. The 2018 facelift introduced Euro 6.2 compliance through a dual fuel injection system, cooled exhaust gas recirculation, and a higher compression ratio, reducing emissions without altering power output; later models met Euro 6d standards with particulate filters. No diesel or hybrid options were offered for this generation.[71]Safety
The second-generation Toyota Aygo received a four-star safety rating from Euro NCAP in 2014, with scores of 80% for adult occupant protection, 80% for child occupant protection, 62% for vulnerable road user protection, and 56% for safety assist features.[72] The rating reflected good performance in frontal and side impact tests, with stable passenger compartment protection, though pedestrian impact scores were moderate due to the bonnet design. Chest protection for the driver was adequate in the frontal offset test. Standard safety equipment included anti-lock braking system (ABS), electronic brakeforce distribution (EBD), vehicle stability control (VSC), and hill-start assist from the facelift. Up to six airbags (front, side, and curtain) were available across trims. From the 2018 facelift, higher trims offered optional Toyota Safety Sense, featuring pre-collision system with pedestrian detection, lane departure alert, and automatic high-beam assist, using camera and radar sensors for hazard mitigation.[73] The structure incorporated high-strength steel for impact absorption, contributing to solid side barrier and pole test results.Third generation (AB70; 2022–present)
Aygo X launch (2022–2025)
The Toyota Aygo X, marking the third generation of the Aygo lineup, was previewed by the Aygo X Prologue concept unveiled on March 17, 2021, at Toyota's European design studio ED2 in Nice, France.[54] The production model was revealed on November 5, 2021, introducing a redesigned compact five-door crossover format aimed at urban and suburban drivers in Europe.[12] This represented a significant evolution from the previous hatchback design, with a higher-riding body and SUV-inspired elements to enhance visibility and versatility. Production commenced in April 2022 at Toyota Motor Manufacturing Czech Republic in Kolín, and the vehicle reached European showrooms starting in early 2022, with initial customer deliveries in April.[74] Developed independently by Toyota following the 2019 termination of its joint venture with PSA Group—which had previously produced badge-engineered versions of the Aygo alongside the Peugeot 108 and Citroën C1—the Aygo X utilized a bespoke TNGA platform tailored for the A-segment.[75] Measuring 3,700 mm in length and 1,740 mm in width, it offered increased proportions over its predecessor for improved interior space and presence.[76] Ground clearance stood at 146 mm, complemented by rugged cladding on the wheel arches and lower bodywork to evoke a crossover aesthetic. The exterior design featured distinctive Y-shaped LED daytime running lights integrated into the headlamps, a bold front grille, and optional two-tone color schemes with contrasting roof options in shades like black or white.[12] Inside, the Aygo X provided a modern cabin with a standard 9-inch touchscreen infotainment system supporting Apple CarPlay and Android Auto, along with ambient lighting in higher trims. Wireless smartphone charging was available on select variants, and the boot offered 231 liters of capacity, an increase of over 60 liters compared to the prior Aygo, suitable for everyday urban needs.[77][78] The model was offered in multiple trims: the entry-level Pure with basic alloy wheels and air conditioning; the Active (or Edge in some markets) adding 16-inch wheels and rear parking sensors; the Exclusive with 17-inch alloys, synthetic leather upholstery, and advanced safety features; and the sporty GR Sport variant introduced in 2025, featuring 18-inch wheels, firmer suspension, and unique styling accents like a rear spoiler. Starting prices began at approximately €16,000 for the base model, positioning it as an affordable entry into Toyota's lineup.[79][14]2025 hybrid facelift
The 2025 facelift of the Toyota Aygo X introduces a full hybrid powertrain to the A-segment city car market for the first time, building on the crossover design established with the model's 2022 launch. Unveiled by Toyota on June 2, 2025, via an official press release, the updated Aygo X emphasizes enhanced efficiency and urban appeal without altering its compact footprint significantly. This mid-cycle refresh positions the vehicle as Europe's greenest non-plug-in hybrid, targeting city drivers seeking low emissions and fun handling in a subcompact package.[14] Exterior revisions focus on a more modern and aerodynamic profile to accommodate the hybrid system while maintaining the Aygo X's distinctive crossover styling. The front overhang has been extended by 76 mm to optimize packaging, paired with a redesigned bonnet, a revised grille featuring a bolder, more angular pattern, and updated LED headlights that provide sharper illumination and a sportier appearance. These changes contribute to an improved drag coefficient of 0.32, enhancing overall efficiency without compromising the vehicle's agile maneuverability in urban environments.[80][81] Inside, the cabin receives upgrades for greater connectivity and comfort, including a new 7-inch digital combi-meter that offers a more sophisticated driver display with customizable information layouts. Higher trims feature a larger 10.5-inch high-definition touchscreen infotainment system supporting wireless Apple CarPlay and Android Auto, replacing the previous model's smaller setup for improved usability. New interior color options, such as a vibrant Mustard yellow exterior paired with contrasting cabin accents, add personalization, while the debut GR Sport trim introduces sporty enhancements like a body kit with aggressive front and rear bumpers, 18-inch alloy wheels, and tuned suspension for sharper handling.[14][82][13] Sales of the 2025 Aygo X hybrid facelift are scheduled to begin at the end of 2025 in select European markets, starting from entry-level trims and extending to the GR Sport variant, with pricing details to follow closer to launch. This update solidifies the Aygo X's role as a segment innovator by combining hybrid efficiency with refreshed aesthetics and technology tailored for everyday city use.[14]Powertrains
The third-generation Toyota Aygo X initially featured a single powertrain option prior to the 2025 facelift. This consisted of a 1.0-liter naturally aspirated three-cylinder petrol engine with the code 1KR-FE, producing 72 hp (53 kW) at 6,000 rpm and 93 Nm of torque at 4,400 rpm.[83] Paired with a five-speed manual transmission and front-wheel drive, it achieved a combined fuel consumption of 4.7 L/100 km under WLTP testing and accelerated from 0 to 100 km/h in 15.6 seconds.[84] With the 2025 hybrid facelift, the Aygo X adopted a full hybrid powertrain based on the M15A-FXE system, combining a 1.5-liter three-cylinder petrol engine with an electric motor for a total system output of 114 hp and 145 Nm of torque.[14] This setup uses an e-CVT transmission and remains front-wheel drive, delivering improved performance with 0 to 100 km/h in 9.2 seconds and combined fuel economy of 3.7 L/100 km (WLTP).[85] The hybrid system incorporates regenerative braking to recharge the battery during deceleration and supports limited electric-only (EV) mode operation up to 50 km/h for short urban distances.[86] Both powertrains comply with Euro 6e emissions standards, with the hybrid variant achieving CO2 output below 85 g/km.[14]Safety
The third-generation Toyota Aygo X received a four-star overall safety rating from Euro NCAP in 2022, with scores of 78% for adult occupant protection, 78% for child occupant protection, 74% for vulnerable road user protection, and 81% for safety assist features.[87] This rating reflects strong performance in frontal and side impact tests, where the passenger compartment remained stable and provided good protection for occupants' knees and femurs, though chest protection for the driver was rated as adequate in the frontal offset deformable barrier test.[87] Standard equipment includes Toyota Safety Sense, a suite of advanced driver assistance systems featuring pre-collision system with pedestrian and cyclist detection, adaptive cruise control, lane trace assist, and blind-spot monitoring to enhance collision avoidance.[88] The system uses front-facing camera and radar sensors to detect potential hazards and provide warnings or automatic interventions, contributing to the high safety assist score.[89] For the 2025 hybrid facelift, safety features have been enhanced with Toyota Safety Sense 3.0, offering improved pre-collision system capabilities for better pedestrian and cyclist detection at night, added rear cross-traffic alert, and a new emergency driving stop system that can bring the vehicle to a halt if the driver becomes unresponsive.[14] The model includes up to six airbags—driver, front passenger, side front, and curtain—as standard passive safety measures.[90] Structurally, the Aygo X incorporates reinforcements for impact absorption to improve overall rigidity and occupant protection during crashes, supporting its performance in Euro NCAP's side barrier and pole tests where maximum points were awarded.[12] The 2025 hybrid powertrain's smoother power delivery aids stability in urban driving scenarios, indirectly contributing to safer handling.[14]Production and sales
Manufacturing locations
The Toyota Aygo has been primarily manufactured at the Toyota Peugeot Citroën Automobile (TPCA) joint-venture plant in Kolín, Czech Republic, since its production began in 2005. This facility, located in the Průmyslová zóna Ovčáry industrial area, was established as a collaboration between Toyota Motor Europe and Groupe PSA (formerly PSA Peugeot Citroën) with equal 50% ownership stakes, enabling the assembly of the first-generation Aygo alongside its badge-engineered siblings, the Peugeot 107 and Citroën C1, on a shared platform. The plant's initial annual production capacity was designed for approximately 300,000 vehicles in a two-shift system, supporting efficient output for the compact city car segment.[91][92] In January 2021, Toyota acquired full ownership of the facility, renaming it Toyota Motor Manufacturing Czech Republic (TMMCZ) and assuming complete financial and operational control while continuing production for both Toyota and PSA models until the partnership's city car collaboration ended. This transition ensured uninterrupted assembly of the second-generation Aygo (2014–2021) at the site, maintaining the plant's focus on high-volume, low-cost manufacturing for European markets. The first two generations of the Aygo were exclusively produced at Kolín, with no other primary sites involved in their volume output.[92][93] The third-generation Aygo X (2022–present) continues to be built solely at the TMMCZ plant in Kolín, where production commenced in April 2022 on dedicated lines optimized for the model's crossover styling and updated platform. Production of the Aygo X Hybrid began on November 13, 2025, at the TMMCZ plant. Since the launch of the Aygo X in 2022, over 365,000 units have been produced. In November 2025, the Aygo X transitioned to exclusive hybrid production at this facility, incorporating Toyota's compact hybrid powertrain integrated during final assembly. Hybrid components, such as batteries and electric motors, are supplied through Toyota's European network to support localized manufacturing and reduce logistics emissions. Outside Europe, a limited overseas production run occurred in China, where BYD Auto manufactured the BYD F0—an unlicensed clone of the first-generation Aygo—from 2008 to 2015 before discontinuation.[74][94][95][96] To align with Toyota's electrification strategy, the Kolín plant has undergone significant upgrades, including a €680 million expansion announced in 2025 that increases the facility's footprint from 152,000 to 173,000 square meters. These enhancements enable the introduction of battery electric vehicle (BEV) assembly lines starting in 2026, alongside hybrid capabilities, while incorporating sustainability measures such as advanced wastewater treatment and emission controls to minimize environmental impact during production. The upgrades position TMMCZ as a key hub for Toyota's European shift toward electrified small vehicles, with current annual capacity supporting around 220,000 units across models like the Aygo X and Yaris Hybrid.[97][98][99]Sales performance
The Toyota Aygo has achieved significant commercial success in the European market since its launch, with cumulative sales exceeding 1.4 million units by the end of 2021.[100] Sales peaked during the first generation, reaching 103,252 units in 2009, driven by its appeal as an affordable urban commuter.[100] The model dominated the A-segment in its early years, with annual volumes consistently above 80,000 units from 2006 to 2010, exemplified by 96,251 registrations in 2006.[100] Following a dip to 63,993 units in 2013 amid increasing competition from rivals like the Fiat Panda and Hyundai i10, sales rebounded with the 2014 facelift, climbing to 86,085 in 2015 and stabilizing around 80,000–90,000 annually through the late 2010s.[100] A high of 99,510 units was recorded in 2019, but volumes fell to 82,711 in 2020 due to the COVID-19 pandemic and shifting consumer preferences toward SUVs.[100] The second generation concluded strongly in 2021 with 82,820 sales.[100] The third-generation Aygo X, introduced in 2022, revitalized the lineup with its crossover styling, achieving 90,582 registrations in 2023 and contributing to over 200,000 cumulative units for the generation by the end of 2024.[101] In the first nine months of 2024 alone, the Aygo X accounted for 74,873 sales, underscoring its role in Toyota's European growth.[102] The model's performance has helped Toyota secure a top-five position in the A-segment through 2020, with a 6.6% share in 2017, though it now faces intensified rivalry from budget options like the Dacia Sandero in the broader small-car market.[103] Key to the Aygo's market success have been its competitive pricing—starting at around €10,000 for initial models and €15,000–€18,000 for the Aygo X—and tax incentives for low-emission city cars across Europe, such as reduced road taxes and urban access benefits in countries like France and Italy.[104] The 2025 hybrid facelift, featuring a 1.5-liter powertrain compliant with tightening EU emissions standards, is projected to increase sales by approximately 20% by enhancing efficiency and eligibility for green incentives.[14]| Year | Sales (Europe) | Notes |
|---|---|---|
| 2005 | 21,360 | Launch year |
| 2006 | 96,251 | Strong debut growth |
| 2009 | 103,252 | All-time peak |
| 2013 | 63,993 | Low point pre-facelift |
| 2019 | 99,510 | Second-gen high |
| 2023 | 90,582 | Aygo X rebound |