E series of preferred numbers
The E series of preferred numbers is a standardized system of values derived for use in electronic components, particularly to specify resistances for resistors and capacitances for capacitors, ensuring consistency in manufacturing and design. Defined by the International Electrotechnical Commission (IEC) in standard 60063, the series consists of geometric progressions where values are spaced logarithmically within each decade (from 1 to 10, repeated across powers of 10), limiting the variety of components needed while covering a wide range of practical requirements.[1] Originating from efforts in the early 1950s to rationalize component production, the E series was first published in IEC 60063:1952 following proposals adopted in 1950, building on earlier preferred number concepts like the Renard series to address post-World War II standardization needs in electronics. The nomenclature "E" followed by a number (e.g., E3, E6) indicates the approximate quantity of distinct values per decade, with the progression factor calculated as the nth root of 10, or equivalently 10 raised to the power of 1/n—for instance, E12 uses a ratio of approximately 1.21 (10^(1/12)) to provide 12 steps per decade. These series facilitate tolerance matching, where coarser series like E3 (3 values: 1.0, 2.2, 4.7) suit broad applications, while finer ones like E96 (96 values) or E192 (192 values) support precision circuits.[1][2] The system includes seven primary series—E3, E6, E12, E24, E48, E96, and E192—each with values rounded to two or three significant digits and extended across decades (e.g., 1.0, 10, 100 for E3 in the units place). Widely adopted globally, the E series not only streamlines inventory and procurement but also aligns with marking codes in IEC 60062, enabling efficient identification of component values and tolerances in industries from consumer electronics to aerospace. Updates in the 2015 edition of IEC 60063 refined the relationship between series and tolerances, adding guidance for interpreting markings without altering the core values.[1][2]History and Development
Origins in Engineering Standardization
The origins of preferred number systems emerged in the late 19th century amid growing industrial demands for standardization to manage manufacturing variability and tolerances, as engineers sought to limit the proliferation of component sizes while accommodating practical production constraints.[3] This need was driven by observations that tolerances in manufacturing often followed percentage-based variations, necessitating a rational approach to selecting values that minimized inventory costs and simplified design without sacrificing functionality.[3] A pivotal development occurred between 1877 and 1879 when French army engineer Colonel Charles Renard proposed the Renard series (R5, R10, etc.) to standardize dimensions for captive balloon manufacturing in the French military aeronautical program.[3] Renard's system employed a geometric progression on a logarithmic scale, tailored to the metric system, which reduced hundreds of potential cable and component sizes to a manageable set while ensuring compatibility across applications.[3] Renard's work, first published in 1879, marked the initial formalized use of preferred numbers in engineering to enhance efficiency in aviation-related production.[3] In the United States and Europe, initial proposals for decimal-based preferred series appeared before the 1950s, often adapting Renard's concepts for broader industrial use, including early electronic components like resistors and capacitors. By 1936, the Radio Manufacturers Association in the U.S. adopted a preferred-number system specifically for fixed-composition resistor values, focusing on logarithmic spacing to align with tolerance bands and manufacturing economies. Similar efforts in Europe extended Renard's metric framework to component standardization, laying groundwork for later electronic applications. These pre-1950s initiatives represented an extension toward modern E series preferred numbers, particularly in electronics where finer granularity became essential.IEC Adoption and Evolution
The International Electrotechnical Commission (IEC) formalized the E series through Technical Committee 40 (Capacitors and resistors for electronic equipment). Initial proposals were adopted in 1950, with standardization efforts leading to the publication of the first edition of IEC 63 (later redesignated IEC 60063) on January 1, 1952.[4][5] This edition established the core E3, E6, E12, and E24 series of preferred numbers, tailored for resistor and capacitor values with tolerances ranging from 50% (E3) to 5% (E24), facilitating uniform production and interchangeability in electronic equipment.[6][7] Subsequent revisions refined and expanded the standard to accommodate advancing precision requirements. The second edition, published on January 1, 1963, incorporated Amendments No. 1 (1967) and No. 2 (1977), which introduced intermediate series such as E48 for 2% tolerances, enhancing applicability for closer-tolerance components.[8][9] The third edition, released on March 27, 2015, represented a comprehensive technical revision that included the E96 and E192 series for 1% and 0.5% tolerances, respectively, and was confirmed without changes in 2018, ensuring ongoing relevance.[1][5] The E series integrates with broader standardization efforts, such as ISO 3 (1973), which defines general preferred number series like R5 and R10 for non-electronic applications, allowing harmonious use across industries.[10] Nationally, the standard has been adopted in various forms, including in the United Kingdom via BS 2488 (1966) for telecommunication equipment, later superseded by BS EN 60063 (2015), which directly implements the IEC edition.[11] This evolution reflects the E series' adaptation from its Renard series precursor to meet global engineering needs.[7]Mathematical Principles
Geometric Progression Basis
The E series of preferred numbers forms a geometric sequence designed to standardize component values in engineering applications, with each decade—spanning from $10^k to $10^{k+1} for integer k—containing a fixed number n of values spaced by a constant common ratio r = 10^{1/n}.[1] For instance, in the E12 series where n=12, the ratio r \approx 1.211 ensures progressive multiplication of values across the decade.[1] This structure repeats identically across all decades, facilitating consistent scaling in logarithmic terms.[1] The logarithmic distribution of these values approximates a uniform spacing in terms of relative changes, which aligns with engineering practices where tolerances and variations are typically expressed as percentages rather than absolute differences.[1] In contexts like electronics and mechanical design, this relative uniformity better reflects perceptual and functional equivalence, as small proportional deviations have comparable impact regardless of the absolute magnitude.[10] By placing values equally on a logarithmic scale, the series minimizes subjective bias in selecting "similar" sizes while optimizing inventory and production efficiency.[1] Each E_n series covers one decade with values starting at approximately $1.0 \times 10^k and extending to just below $10 \times 10^k, with the exact upper value depending on the series (e.g., 8.2 for E12, 9.76 for E96), ensuring that the maximum gap between consecutive preferred values does not exceed the typical manufacturing tolerance for that series.[1] This coverage prevents significant voids in the available range, allowing designers to select components that meet requirements without excessive deviation.[1] The design guarantees contiguous tolerance bands around each value that abut without overlapping, providing continuous selection options across the full spectrum.[1] The underlying concept treats preferred numbers as "round" in the logarithmic scale, prioritizing values that are simple to specify, measure, and produce while maintaining the geometric integrity for practical manufacturability.[1] This approach simplifies standardization by favoring digit combinations that are easy to etch, print, or compute in production processes.[10] The E series evolved from earlier systems like the Renard series, which provided the foundational motivation for logarithmic progressions in engineering standardization.[10]Rounding and Value Selection
The generation of exact E series values begins with a geometric sequence defined for each decade, typically from 1 to 10, using the formula v_k = 10^{k/n} for k = 0, 1, \dots, n-1, where n is the series designation (e.g., 12 for E12).[12] These calculated values are then rounded to the appropriate number of significant digits—usually two for series up to E24 (e.g., E3, E6, E12, E24) and three for finer series like E48, E96, and E192—to produce practical, manufacturable numbers while maintaining approximate logarithmic spacing.[13] Following rounding, the values are normalized by scaling with powers of 10 (i.e., multiplying by $10^m where m is an integer) to extend across multiple decades, ensuring no duplicates and consistent coverage from sub-units to mega-units.[7] Rounding criteria prioritize the nearest value with the specified significant digits, often aligning with common decimal representations for ease in marking and measurement (e.g., in E12, 1.211 rounds to 1.2, and 8.25 rounds to 8.2).[7] For edge cases near decade boundaries, calculated values approach but do not exceed 10 (e.g., ≈9.76 for E96), and are rounded to significant digits without shifting to the next decade (retaining 9.76 for E96). This normalization step ensures the series remains subset-compatible, where coarser series (e.g., E6) are subsets of finer ones (e.g., E24), facilitating interchangeability in design.[12] The selection of series also aligns with component manufacturing tolerances, as defined in IEC 60063, by ensuring the relative difference between adjacent values is at least twice the tolerance percentage to avoid overlap in tolerance bands.[13] For instance, E24 is typically used for 5% tolerance components because the spacing (approximately 10% relative difference) ensures that the upper limit of one value's tolerance band touches the lower limit of the next, providing full logarithmic coverage without gaps or excessive redundancy; recommended assignments include E6 for ±20%, E12 for ±10%, E24 for ±5%, E48 for ±2%, E96 for ±1%, and E192 for ±0.5%.[7][1] Similarly, E12 suits 10% tolerances, with its ≈21% spacing matching the doubled tolerance for economic production, while finer series like E96 support 1% tolerances through ≈2.5% spacing.[13] This alignment minimizes inventory needs while guaranteeing that any required resistance or capacitance can be approximated within the specified tolerance using available preferred values.[7]Series Definitions and Variants
Core Series (E3 to E24)
The core series of preferred numbers, designated as E3, E6, E12, and E24, form the foundational sets in the E series standardization, providing progressively finer approximations of values for components like resistors and capacitors within each decade (a factor of 10 in magnitude). These series are defined by the International Electrotechnical Commission (IEC) in standard 60063, ensuring geometric progression with ratios that align with common manufacturing tolerances.[2][14] The E3 series contains 3 values per decade, such as 1.0, 2.2, and 4.7 (normalized), which suits applications where coarse precision is acceptable, like early or low-cost prototypes.[2] In contrast, the E6 series expands to 6 values per decade—1.0, 1.5, 2.2, 3.3, 4.7, and 6.8—finding use in basic electronic circuits where moderate accuracy is needed, such as in power supplies or simple filters.[14] Each higher series incorporates the previous ones as subsets: for instance, E6 includes all E3 values, with additional steps for better resolution.[13] Building on this, the E12 series offers 12 values per decade, including 1.0, 1.2, 1.5, 1.8, 2.2, 2.7, 3.3, 3.9, 4.7, 5.6, 6.8, and 8.2, widely applied in general-purpose resistors for consumer electronics and amateur radio equipment due to its balance of availability and precision.[2] The E24 series further refines this to 24 values per decade, such as 1.0, 1.1, 1.2, 1.3, 1.5, 1.6, 1.8, 2.0, 2.2, 2.4, 2.7, 3.0, 3.3, 3.6, 3.9, 4.3, 4.7, 5.1, 5.6, 6.2, 6.8, 7.5, 8.2, and 9.1, for more demanding designs like audio amplifiers or instrumentation.[14] E24 fully subsumes E12, E6, and E3, allowing seamless upgrades in precision without redesign.[13] These core series relate to tolerances by approximating the number of distinct values required to cover a logarithmic scale within the specified error margin; for example, the E12 series' steps of roughly 10% ensure that any desired value can be closely matched, minimizing inventory while supporting efficient production.[2] This design principle, rooted in Renard's original work and formalized in IEC 60063, promotes interchangeability across global manufacturers.[14]Extended Series (E48 to E192)
The extended E series, encompassing E48, E96, and E192, provide denser sets of preferred values per decade to support higher precision in component selection compared to the core series. The E48 series includes 48 values per decade, generally aligned with 2% tolerance specifications for resistors and capacitors.[7] The E96 series expands to 96 values per decade, typically for 1% tolerance, while the E192 series offers 192 values per decade, suited to 0.5% or tighter tolerances such as 0.25% and 0.1%.[2] These series are defined in IEC 60063:2015, which specifies them as decimal multiples and submultiples of base values with three significant digits.[5] Key differences from the core series lie in their finer value spacing and increased precision, enabling closer approximations to ideal component values in demanding designs. For instance, the E96 series employs a common ratio of approximately 1.021, derived from the geometric progression r = 10^{1/96}, allowing values to be spaced more tightly across each decade.[14] Both E96 and E192 utilize three significant digits for all entries, contrasting with the one- or two-digit formats in lower series, to accommodate the reduced rounding errors inherent in higher tolerances.[13] The values in these extended series incorporate the core series as subsets, ensuring compatibility while adding intermediate options for refined selections. These series address specific challenges in high-precision applications, particularly in analog circuits where minimal deviation from nominal values is critical for performance. They find use in precision filters, oscillators, and measurement instrumentation, where the tighter spacing minimizes cumulative errors in networks.[13] However, the finer gradations introduce manufacturing complexities, as producing components to match these values requires advanced trimming techniques and quality control to maintain the associated low tolerances.[6] The E192 series, in particular, benefited from refinements in the 2010s through the 2015 revision of IEC 60063, which clarified its three-digit structure.[5]Applications and Usage
In Electronic Components
The E series of preferred numbers serves as the foundational standard for specifying values in electronic components such as resistors, capacitors, and inductors, as defined by the International Electrotechnical Commission (IEC) in standard 60063. This standardization ensures that component values are logarithmically spaced to cover a wide range efficiently while minimizing the number of unique parts needed for manufacturing.[2] For instance, resistors and capacitors commonly adhere to these series, with manufacturers like Bourns producing inductors using the same preferred values to maintain consistency across passive components.[15] In surface-mount device (SMD) formats, which dominate modern electronics, the E series is marked using systems like EIA-96 for the E96 series, enabling compact identification of 1% tolerance resistors through a three-character code that references the preferred value table.[16] Tolerance levels align directly with series density: the E12 series supports 10% tolerances, E24 for 5%, E48 for 2%, E96 for 1%, and E192 for 0.5% or tighter, allowing designers to select components where the value spacing matches the precision requirements without excessive overlap in tolerance bands.[7] The use of E series values streamlines electronic design by reducing the complexity of bills of materials (BOMs) and inventory management, as engineers can select from a limited set of standardized parts that approximate ideal calculations while ensuring manufacturability.[17] This approach also facilitates printed circuit board (PCB) layout optimization, as preferred values promote uniform spacing and easier substitution during prototyping or production scaling.[18] Historically, the transition from through-hole to SMD components in the late 1980s accelerated the reliance on E series standards, as automated pick-and-place assembly required precise, predefined value sets to support high-volume production without custom fabrication.[19] This shift, driven by the need for smaller, denser circuits, made E series indispensable for enabling efficient, error-reduced manufacturing processes in consumer and industrial electronics.[20]Beyond Electronics
The Renard series (R series), a logarithmic system of preferred numbers analogous to the E series, forms the basis for standardization in mechanical engineering, particularly for metric components where decimal precision is less critical than coarse geometric progressions. Developed by Charles Renard in the late 19th century and formalized in ISO 3, the R series divides the interval from 1 to 10 into 5, 10, 20, or 40 steps with ratios approximating the fifth root of 10 (about 1.58), enabling efficient inventory and manufacturing by limiting size variants while covering practical ranges.[21] In contrast to the E series' finer subdivisions (e.g., ratios near 1.12 for E24) suited to electronic tolerances, the R series prioritizes robustness in mechanical applications, serving as the metric counterpart for non-electronic parts.[22] Mechanical applications of the R series include preferred diameters for screws and fasteners, as specified in ISO 261 and ISO 262, where thread sizes like M3, M4, M5, M6 follow R10 or R20 progressions to balance strength and compatibility.[23] Similarly, pipe dimensions in standards such as ISO 4427 for plastics piping systems use R10 and R20 series for standard dimension ratios (SDR) and nominal diameters, ensuring interchangeability in plumbing and industrial systems—for instance, SDR values of 11, 13.6, 17, and 21.[24] Gear design employs R10 and R20 for module sizes (tooth pitch metrics), as outlined in gear parameter standards, allowing modules like 1, 1.25, 1.5, 2 to optimize meshing and load distribution without excessive proliferation of tooling.[25] ISO 286 tolerances for holes and shafts build on these preferred nominal sizes, assigning grades (e.g., H7, g6) to R-series bases for fits in assemblies like bearings and shafts.[26] Beyond strict mechanical domains, similar logarithmic preference systems appear in interdisciplinary fields to standardize scales where perceptual or exponential growth is key. In audio engineering, frequency standards often follow geometric progressions akin to preferred numbers, such as octave-based divisions (ratio 2:1) or third-octave bands in ISO 266, facilitating equalizer designs and acoustic testing.[27] Lighting standards employ logarithmic steps for illuminance levels and lumen outputs, with preferred values in series like those in CIE recommendations to match human vision's logarithmic response. For pharmaceutical dosages, tablet and vial strengths commonly adhere to a 1-2-5 geometric series (e.g., 1 mg, 2 mg, 5 mg, scaling by powers of 10), reducing formulation variants while covering therapeutic ranges, as guided by pharmacopeial practices.[21] These applications underscore the E series' geometric principles extending cross-domain for efficiency, though adapted to field-specific ratios.Reference Tables and Examples
Value Tables for Key Series
The E series preferred numbers are defined by the International Electrotechnical Commission (IEC) standard 60063:2015, which specifies the exact values for each series to ensure consistency in component manufacturing across resistances, capacitances, and other parameters. These values are organized as geometric progressions rounded to a fixed number of significant digits, with mantissas (the significant figure parts) repeating across decades via multiplication by powers of 10 (10^k, where k is an integer, typically ranging from -3 to 8 for practical applications up to 10 MΩ or equivalent). The tables below present the mantissa values for the key series E3, E6, E12, E24, and E96, along with a subset for E192 focused on the 1.00 to 1.99 range for illustration of higher precision; full values are obtained by appending the multiplier (e.g., 1.0 × 10^3 = 1.0 kΩ). Notes on rounding deviations are included where applicable, based on the standard's provisions for historical and practical alignment.[1][2] International variations exist minimally; for instance, the Japanese Industrial Standards (JIS) C 5063 aligns closely with IEC 60063, adopting the same preferred values without significant deviations for these series.[28]E3 Series
The E3 series provides the coarsest spacing, suitable for 50% tolerance applications, with three values per decade.| Mantissa | Example Full Values (×10^k, k=0 to 6) | Notes on Rounding |
|---|---|---|
| 1.0 | 1.0, 10, 100, 1.0k, 10k, 100k, 1.0M | Standard geometric rounding to one significant digit. |
| 2.2 | 2.2, 22, 220, 2.2k, 22k, 220k, 2.2M | Derived by halving steps from higher series; no deviation. |
| 4.7 | 4.7, 47, 470, 4.7k, 47k, 470k, 4.7M | Ensures coverage up to the next decade; historical retention. |
E6 Series
The E6 series offers six values per decade, aligned with 20% tolerance components.| Mantissa | Example Full Values (×10^k, k=0 to 6) | Notes on Rounding |
|---|---|---|
| 1.0 | 1.0, 10, 100, 1.0k, 10k, 100k, 1.0M | Rounded to one significant digit per IEC rule. |
| 1.5 | 1.5, 15, 150, 1.5k, 15k, 150k, 1.5M | Standard progression. |
| 2.2 | 2.2, 22, 220, 2.2k, 22k, 220k, 2.2M | No deviation. |
| 3.3 | 3.3, 33, 330, 3.3k, 33k, 330k, 3.3M | Subset of E12. |
| 4.7 | 4.7, 47, 470, 4.7k, 47k, 470k, 4.7M | Historical value retained. |
| 6.8 | 6.8, 68, 680, 6.8k, 68k, 680k, 6.8M | Ensures logarithmic spacing. |
E12 Series
The E12 series includes 12 values per decade, standard for 10% tolerance resistors and capacitors.| Mantissa | Example Full Values (×10^k, k=0 to 6) | Notes on Rounding |
|---|---|---|
| 1.0 | 1.0, 10, 100, 1.0k, 10k, 100k, 1.0M | Base value, one significant digit. |
| 1.2 | 1.2, 12, 120, 1.2k, 12k, 120k, 1.2M | Standard. |
| 1.5 | 1.5, 15, 150, 1.5k, 15k, 150k, 1.5M | From E6 subset. |
| 1.8 | 1.8, 18, 180, 1.8k, 18k, 180k, 1.8M | No deviation. |
| 2.2 | 2.2, 22, 220, 2.2k, 22k, 220k, 2.2M | Historical. |
| 2.7 | 2.7, 27, 270, 2.7k, 27k, 270k, 2.7M | Deviates slightly from pure geometric for practicality. |
| 3.3 | 3.3, 33, 330, 3.3k, 33k, 330k, 3.3M | Standard. |
| 3.9 | 3.9, 39, 390, 3.9k, 39k, 390k, 3.9M | Rounded to two digits. |
| 4.7 | 4.7, 47, 470, 4.7k, 47k, 470k, 4.7M | Retained for compatibility. |
| 5.6 | 5.6, 56, 560, 5.6k, 56k, 560k, 5.6M | Ensures even distribution. |
| 6.8 | 6.8, 68, 680, 6.8k, 68k, 680k, 6.8M | From E6. |
| 8.2 | 8.2, 82, 820, 8.2k, 82k, 820k, 8.2M | Upper decade value; minor deviation. |
E24 Series
The E24 series provides 24 values per decade for 5% (or 1%) tolerance, with two significant digits.| Mantissa | Example Full Values (×10^k, k=0 to 6) | Notes on Rounding |
|---|---|---|
| 1.0 | 1.0, 10, 100, 1.0k, 10k, 100k, 1.0M | Base, rounded per standard. |
| 1.1 | 1.1, 11, 110, 1.1k, 11k, 110k, 1.1M | Standard progression. |
| 1.2 | 1.2, 12, 120, 1.2k, 12k, 120k, 1.2M | From E12. |
| 1.3 | 1.3, 13, 130, 1.3k, 13k, 130k, 1.3M | No deviation. |
| 1.5 | 1.5, 15, 150, 1.5k, 15k, 150k, 1.5M | Standard. |
| 1.6 | 1.6, 16, 160, 1.6k, 16k, 160k, 1.6M | Two-digit rounding. |
| 1.8 | 1.8, 18, 180, 1.8k, 18k, 180k, 1.8M | From E12. |
| 2.0 | 2.0, 20, 200, 2.0k, 20k, 200k, 2.0M | Exact geometric. |
| 2.2 | 2.2, 22, 220, 2.2k, 22k, 220k, 2.2M | Historical. |
| 2.4 | 2.4, 24, 240, 2.4k, 24k, 240k, 2.4M | Standard. |
| 2.7 | 2.7, 27, 270, 2.7k, 27k, 270k, 2.7M | Deviates from mathematical rule due to historical relevance (27–47 range). |
| 3.0 | 3.0, 30, 300, 3.0k, 30k, 300k, 3.0M | Rounded. |
| 3.3 | 3.3, 33, 330, 3.3k, 33k, 330k, 3.3M | From E12. |
| 3.6 | 3.6, 36, 360, 3.6k, 36k, 360k, 3.6M | Standard. |
| 3.9 | 3.9, 39, 390, 3.9k, 39k, 390k, 3.9M | Deviates slightly (27–47 range). |
| 4.3 | 4.3, 43, 430, 4.3k, 43k, 430k, 4.3M | Historical retention in 27–47. |
| 4.7 | 4.7, 47, 470, 4.7k, 47k, 470k, 4.7M | From E3/E6. |
| 5.1 | 5.1, 51, 510, 5.1k, 51k, 510k, 5.1M | Standard. |
| 5.6 | 5.6, 56, 560, 5.6k, 56k, 560k, 5.6M | From E12. |
| 6.2 | 6.2, 62, 620, 6.2k, 62k, 620k, 6.2M | Rounded. |
| 6.8 | 6.8, 68, 680, 6.8k, 68k, 680k, 6.8M | Standard. |
| 7.5 | 7.5, 75, 750, 7.5k, 75k, 750k, 7.5M | No deviation. |
| 8.2 | 8.2, 82, 820, 8.2k, 82k, 820k, 8.2M | Deviates from pure geometric (82 value). |
| 9.1 | 9.1, 91, 910, 9.1k, 91k, 910k, 9.1M | Upper range rounding. |
E96 Series
The E96 series uses three significant digits for 1% tolerance, with 96 values per decade. Mantissas are listed below (normalized); full scaling applies similarly up to 10M.| Mantissa | Example Full Values (×10^k, k=0 to 3) | Notes on Rounding |
|---|---|---|
| 1.00 | 1.00, 10.0, 100, 1.00k | Base, three digits. |
| 1.02 | 1.02, 10.2, 102, 1.02k | Standard geometric. |
| 1.05 | 1.05, 10.5, 105, 1.05k | No deviation. |
| 1.07 | 1.07, 10.7, 107, 1.07k | Rounded per IEC. |
| 1.10 | 1.10, 11.0, 110, 1.10k | Subset of E192. |
| ... | ... | (Intermediate values follow logarithmic steps; full list in standard). |
| 1.96 | 1.96, 19.6, 196, 1.96k | Ensures precision spacing. |
| 2.00 | 2.00, 20.0, 200, 2.00k | Exact. |
| ... | ... | (Up to 9.76). |
| 9.76 | 9.76, 97.6, 976, 9.76k | Upper decade, three-digit rounding. |
E192 Series (Subset)
The E192 series, for 0.5% or tighter tolerances, has 192 values per decade with three significant digits. Below is a subset focused on the 1.00–1.99 range (full series scales identically); higher densities provide finer precision in the 1–100 range by filling gaps between E96 values.| Mantissa | Example Full Values (×10^k, k=0 to 2) | Notes on Rounding |
|---|---|---|
| 1.00 | 1.00, 10.0, 100 | Base value. |
| 1.01 | 1.01, 10.1, 101 | Finer step from E96. |
| 1.02 | 1.02, 10.2, 102 | Matches E96 subset. |
| 1.03 | 1.03, 10.3, 103 | Intermediate rounding. |
| 1.04 | 1.04, 10.4, 104 | No deviation. |
| 1.05 | 1.05, 10.5, 105 | From E96. |
| ... | ... | (Continues to 1.99 with every-other omission yielding E96). |
| 1.96 | 1.96, 19.6, 196 | Precision alignment. |
| 1.98 | 1.98, 19.8, 198 | Additional step for 0.5% tolerance. |
Practical Calculation Examples
In practical engineering scenarios, the E series facilitates efficient component selection by providing standardized values that approximate required resistances or capacitances while minimizing inventory needs. The process typically involves logarithmic rounding to identify the nearest preferred value, ensuring even distribution across decades.[29] This approach aligns with the geometric progression inherent to the series, as defined in IEC 60063.[14] Example 1: Selecting a 10% Tolerance Resistor Near 47 kΩConsider a circuit requiring a resistor approximately 47 kΩ with 10% tolerance, common in general-purpose designs like voltage dividers. The E12 series, intended for such tolerances, includes 47 kΩ as a standard value (4.7 × 10⁴ Ω).[14] This direct match avoids custom fabrication, with the actual resistance ranging from 42.3 kΩ to 51.7 kΩ under tolerance, providing reliable performance without exceeding the series' spacing of approximately 21% between values.[30] Example 2: Selecting a 1% Precision Resistor Near 3.3 kΩ Using Logarithmic Rounding
For precision applications, such as operational amplifier feedback networks requiring about 3.3 kΩ with 1% tolerance, the E96 series offers finer granularity. Suppose circuit calculations yield a target of 3.25 kΩ (3250 Ω). To find the closest E96 value, apply logarithmic rounding: Compute \log_{10}(3250) = \log_{10}(3.25 \times 10^3) = 3 + \log_{10}(3.25) \approx 3 + 0.51188. The mantissa is 0.51188. Multiply by 96 (steps per decade): $0.51188 \times 96 \approx 49.14. Round to the nearest integer: 49. New mantissa: $49 / 96 \approx 0.51042. Exponentiate: $10^{0.51042} \approx 3.24. Thus, select 3.24 kΩ (3240 Ω) from the E96 series, which deviates by about -0.3% from the target and falls within 1% tolerance (3.21–3.27 kΩ).[14][29] This method ensures the selected value is optimally positioned on the logarithmic scale. Example 3: Capacitor Bank Design with E24 Values for Target Impedance
In filter or decoupling circuits, achieving a specific impedance often requires a capacitance close to a calculated target, such as 47 nF for a cutoff frequency where impedance Z = 1/(j \omega C) must match circuit needs at 1 kHz. The E24 series, suitable for 5% tolerance capacitors, includes values like 22 nF and 27 nF. Connecting these in parallel yields an equivalent capacitance C_{eq} = 22 \, \text{nF} + 27 \, \text{nF} = 49 \, \text{nF}, approximately 4% above the target and providing an impedance of about Z \approx 3.24 \, \text{k}\Omega (versus 3.39 kΩ for exact 47 nF).[14] This bank approximates the required reactance while using available standards, adjustable if finer tuning is needed by referencing E24 value tables. Verifying Tolerance Impact on Adjacent Values
Tolerance ensures continuous coverage across the series without significant gaps or overlaps. For the E12 10% example, the 47 kΩ value spans 42.3–51.7 kΩ, while the adjacent 56 kΩ spans 50.4–61.6 kΩ, resulting in a minor overlap of 50.4–51.7 kΩ that prevents gaps in selectable ranges.[30] Similarly, for E96 1%, the spacing of about 2.5% between values like 3.24 kΩ (3.21–3.27 kΩ) and 3.32 kΩ (3.29–3.35 kΩ) results in a small gap between tolerance bands (≈3.27–3.29 kΩ), but the series is designed to ensure any required value can be approximated within 1% tolerance.[14] This design, per IEC 60063, balances manufacturability and application flexibility.[30]