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Manhole

A manhole (sometimes referred to as a maintenance hole or access hole to promote gender-neutral language) is a vertical access point to underground utility networks, such as sewers, storm drains, telecommunications, and electrical systems, enabling maintenance personnel to enter confined spaces for inspection, cleaning, repair, and obstruction removal.^[1]^[2] These structures are essential components of urban infrastructure, facilitating changes in sewer direction, junctions, and ventilation through perforated covers, while allowing conventional-length pipe installations.^[1]^[3] Manholes are typically constructed using precast concrete barrel sections, bases, and tops, often plastered with cement mortar in a 1:3 ratio for durability and watertightness; alternative materials include brick masonry, reinforced concrete, fiberglass, or plastic for specific applications.^[1] Key components consist of an access shaft for entry, a working chamber (usually 1 m x 1 m or 1.2 m x 1 m in cross-section), benching to direct flow and prevent sediment buildup, side walls with embedded rungs or steps for descent, and an invert at the channel bottom matching pipe flowlines to minimize turbulence.^[1]^[3] Covers, commonly made of cast iron or composite materials, are heavy—ranging from 90 to 270 kg—and feature rough surfaces to prevent slipping, ensuring they remain flush with road or pavement levels for traffic safety.^[1]^[2] Manholes are classified by depth and function, including shallow types (0.7–0.9 m deep for surface access), standard or normal manholes (about 1.5 m deep for typical utility entry), and deep manholes (over 1.5 m, often with offset entrances and fixed ladders); in storm drain systems, they may combine with inlets for dual access and flow management.^[1]^[3] Placement follows engineering standards, such as at pipe junctions, direction changes, or intervals up to 900 ft in larger conduits (over 60 inches diameter), to optimize maintenance while reducing hydraulic losses.^[3] Safety is paramount due to confined space hazards like toxic gases, engulfment, and falls; Occupational Safety and Health Administration (OSHA) standards mandate guarding open manholes with railings, temporary covers, or barriers immediately after cover removal, and require step bolts or rungs spaced 12–18 inches vertically for safe access.^[4] Covers must support at least twice the maximum axle load of expected vehicles, and lone entry is permitted only for brief, low-risk tasks like inspections, with atmospheric testing required for longer work.^[5]^[6] Historical precedents trace to ancient Roman stone sewer grates, evolving into 19th-century cast iron designs for modern urban sanitation.^[7]

Overview

Definition and Purpose

A manhole is a vertical shaft or chamber constructed as an access point to underground utility infrastructure, such as sewers, stormwater drains, telecommunications cables, or electrical conduits, typically sealed with a heavy-duty lid to restrict unauthorized entry and mitigate hazards.^[1] These structures are essential components of urban and suburban utility networks, enabling safe human entry into subterranean spaces for operational needs.^[8] The primary purposes of manholes include facilitating inspection, cleaning, maintenance, and repair of underground systems to ensure their functionality and prevent blockages or failures.^[1] They also provide emergency access for workers during urgent interventions and serve as points for measuring flow rates in sewers—often via integrated flumes or weirs—or monitoring gas levels to assess atmospheric safety before entry.^[9]^[10] Manholes vary in scope, with utility types primarily supporting sewer and water systems for routine pipeline management, while non-sewer variants, such as those for subways or electrical vaults, accommodate specialized access to transit or power infrastructure, underscoring their integral role in diverse urban utility frameworks.^[11]^[1] Standard dimensions typically feature depths from 0.9 m for shallow types to over 1.5 m for deep manholes, and internal cross-sections of 1 m × 1 m or 1.2 m × 1 m, sized to permit comfortable human entry and maneuvering within the chamber.^[1]^[10]

Historical Development

Precursors to modern manholes date back to ancient Rome, where the Cloaca Maxima sewer system, initiated in the 6th century BCE and expanded by the 2nd century BCE, later incorporated access points covered with simple stone or wooden slabs during the Imperial period (from 31 BCE onward) to facilitate maintenance of urban drainage infrastructure constructed from stone and brick.^[12]^[13]^[14] During the 19th century, amid the Industrial Revolution, manholes saw widespread adoption as part of expansive urban sewer networks, particularly in London through engineer Joseph Bazalgette's system completed in the 1860s, which incorporated cast-iron covers for secure street-level access to underground pipes.^[7] This innovation addressed the era's public health crises, such as cholera outbreaks, by enabling efficient inspection and cleaning of sewers under growing industrial cities.^[15] Cast iron's durability allowed covers to withstand traffic from horse-drawn vehicles, establishing a standard material that persisted into the early 20th century.^[12] Post-1900, the development of reinforced concrete revolutionized manhole construction, transitioning from traditional brick linings to more robust, watertight structures that improved longevity in municipal sewer systems. This shift gained traction in the early 20th century to meet expanding sanitation demands.^[16] Following World War II, prefabricated concrete units emerged for greater efficiency, allowing off-site manufacturing of modular components like bases and risers to accelerate deployment in postwar reconstruction and suburban growth.^[17] Key innovations in the mid- to late 20th century included the introduction of locking mechanisms on manhole covers to prevent unauthorized access and reduce theft risks associated with valuable metals. Regulatory advancements, such as the U.S. Occupational Safety and Health Act of 1970, established foundational standards for worker safety in confined spaces like manholes, mandating protections against hazards such as asphyxiation and falls.^[18] These measures built on earlier efforts to standardize entry protocols and ventilation.^[19] Beyond Europe and North America, ancient civilizations like the Indus Valley developed sophisticated drainage systems with access features around 2500 BCE. Global variations in manhole cover designs reflect regional standards, such as Europe's EN 124 for load classes and the U.S. AASHTO for material durability. In recent years, as of 2025, advancements include smart manholes with IoT sensors and locking systems for enhanced monitoring and security.^[20]^[21]^[22]

Design and Materials

Traditional Construction Methods

Traditional manholes consist of several core components designed to facilitate access, structural support, and integration with underground piping systems. The base serves as the foundational slab for connecting incoming and outgoing pipes, typically formed from poured concrete to ensure a stable platform and proper alignment of inverts. The walls form the vertical shaft, providing the primary enclosure and load-bearing capacity, often constructed from reinforced concrete or masonry units. A cone or tapered section transitions the wider shaft to the narrower opening at the surface, optimizing access while minimizing material use. The frame and cover assembly completes the structure, with the frame anchoring the cover securely to the cone and the cover sealing the opening against debris and unauthorized entry.^[23]^[8] The construction process for traditional manholes begins with precise excavation of the shaft to the required depth and diameter, ensuring stable soil conditions and accurate pipe elevations. For in-situ reinforced concrete walls, temporary forms are erected around steel reinforcement bars, and concrete—typically a grade 25/19 mix (25 MPa compressive strength with 19 mm maximum aggregate size), designed to achieve at least 25 MPa compressive strength with a water-cement ratio not exceeding 0.5—is poured in one or more lifts to form the barrel and cone sections. After pouring, the concrete cures for at least 7 days under moist conditions before form removal, reaching full 28-day strength to support subsequent loads. In older systems, brick-laying serves as an alternative, particularly for curved walls in circular manholes; class 7.5N bricks are laid in English bond with 1:4 cement-sand mortar for straight sections or 1:3 for arched or curved elements, allowing flexibility in adapting to site geometries.^[24]^[25]^[26] Manhole covers in traditional designs are predominantly cast iron, weighing 50-150 kg to provide stability and resistance to displacement, with integrated lifting holes or slots for safe removal using specialized tools. These covers often feature textured or grooved non-slip surfaces to enhance traction under wet conditions. Compliance with standards such as BS EN 124 ensures load-bearing performance, with class D400 suitable for roadway applications, tested to withstand a 400 kN vertical load over a 20 mm x 20 mm contact area without permanent deformation.^[27]^[28]^[29] Key engineering considerations focus on waterproofing and structural integrity to endure environmental stresses. Waterproofing is achieved through flush, tooled mortar joints in brick walls—typically 10 mm thick and finished concave to shed water—or by applying cementitious liners to concrete surfaces, preventing groundwater infiltration and corrosion. Structural design accounts for soil lateral pressures and surface traffic loads, mandating a minimum wall thickness of 150 mm for reinforced concrete to maintain compressive strength and resist buckling, with reinforcement spaced at 150-200 mm centers to handle surcharge from overlying earth and vehicles.^[30]^[31]^[10] These methods offer advantages such as high durability in corrosive sewage environments, where concrete and cast iron resist chemical degradation over decades, and robust load distribution for long-term stability. However, they are labor-intensive, requiring skilled formwork and masonry expertise, and susceptible to cracking from differential settlement, thermal cycling, or hydrogen sulfide attack, potentially leading to leaks if not regularly inspected.^[8]^[32]

Modern and Composite Materials

In the evolution of manhole construction, modern materials have shifted toward composites to address limitations of traditional options, particularly in corrosive environments like sewer systems. Fiberglass-reinforced plastic (FRP) manholes, utilizing polyester or vinyl ester resins combined with glass fibers for walls and bases, emerged as a viable alternative in the late 20th century, offering enhanced performance in sanitary and storm sewer applications. These prefabricated units provide superior resistance to degradation from hydrogen sulfide (H₂S) gases prevalent in wastewater, extending service life in aggressive conditions where concrete might deteriorate rapidly.^[33]^[34] Manufacturing of FRP manholes typically employs processes such as pultrusion, where continuous glass fibers are pulled through a resin bath and shaped in a heated die to form structural sections, or filament winding, which involves wrapping resin-impregnated fibers around a rotating mandrel to create cylindrical components like risers and cones. These methods enable factory production of modular, leak-proof assemblies that assemble on-site with minimal labor, contrasting with cast-in-place alternatives. Key advantages include a significant weight reduction—FRP units are typically 75-90% lighter (about 1/10th the weight) than equivalent concrete structures—facilitating easier transportation, handling, and installation while reducing equipment needs. Additionally, their inherent corrosion resistance to H₂S and other chemicals minimizes cracking and infiltration, potentially lowering long-term repair frequency.^[35]^[36]^[37]^[38] Hybrid designs integrate composite elements with other materials for optimized performance in demanding settings. For instance, polymer concrete—comprising resin-bound aggregates— is commonly used for manhole covers due to its high compressive strength and resistance to chemical attack, often exceeding 50 MPa in load-bearing capacity. In high-traffic or load-intensive areas, stainless steel reinforcements may be embedded within FRP or polymer sections to enhance tensile strength and durability against vehicular impacts, ensuring structural integrity without compromising corrosion resistance. These hybrids balance the lightweight benefits of composites with the robustness required for covers and frames.^[39]^[40] Standards such as ASTM D3753 govern the properties of glass fiber-reinforced polyester manholes, specifying requirements for structural integrity, chemical resistance, and watertightness through rigorous testing protocols including hydrostatic and axial load assessments. Compliant FRP manholes achieve load ratings up to D400 (equivalent to 40-ton vehicles) under EN 124 or AASHTO HS-20 classifications, suitable for roadways and highways. Lifecycle analyses indicate potential cost savings due to reduced maintenance and longer service life compared to traditional concrete, driven by decreased corrosion-related interventions and longer service intervals.^[33]^[41]^[42] Environmentally, FRP manholes contribute to sustainability through recyclable components, such as glass fibers and resins that can be repurposed in secondary applications, reducing landfill waste. Factory-based production further lowers the carbon footprint by avoiding on-site concrete mixing and curing, which emit substantial CO₂; studies show up to 25-40% emissions savings in manufacturing and transport phases due to lighter materials requiring less energy for logistics. These attributes align with green infrastructure goals, promoting durability that curtails resource-intensive replacements.^[43]^[44]^[45]

Installation and Location

Siting and Planning

Manholes are strategically integrated into utility networks, particularly sewer systems, to ensure accessibility for maintenance and inspection. In straight runs of sewer pipes, manholes are typically spaced at intervals of no more than 400 feet (approximately 122 meters) for pipes ≤15 inches in diameter, 500 feet (152 meters) for 18–30 inches, and up to 600 feet (183 meters) for larger pipes with modern cleaning equipment, to allow workers to enter and navigate the system efficiently without excessive pipe lengths between access points.^[46] Additionally, manholes are placed at all junctions, including pipe bends, drops in elevation, or confluences where multiple lines meet, to facilitate changes in flow direction, grade, or alignment while minimizing turbulence and sediment buildup.^[46] Site selection for manholes emphasizes engineering and safety criteria to optimize performance and longevity. Manholes should be positioned with a minimum offset of about 3 feet (1 meter) from the back of curbs or road edges to reduce interference with traffic while maintaining proximity to the utility lines they serve. Placement must avoid high-traffic zones where possible to limit wear from vehicle loads, as well as areas with unstable soils prone to settlement or erosion, which could compromise structural integrity.^[47] In environments with potential flammable gases, such as certain wastewater collection systems, compliance with standards like NFPA 820 is required, which may influence ventilation design to mitigate explosion risks in classified hazardous locations. Planning for manhole siting differs between urban and rural contexts due to varying infrastructure constraints and environmental conditions. In urban areas, manholes are aligned with street grids, sidewalks, and existing easements to integrate seamlessly with dense utility networks, often requiring coordination to avoid conflicts with other underground services like water mains or electrical lines.^[48] In rural settings, greater emphasis is placed on avoiding flood-prone zones and ensuring sufficient access for heavy equipment, allowing more flexible placement amid open terrain but necessitating considerations for erosion control and long-term soil stability.^[48] Regulatory compliance is integral to manhole siting, involving permits and zoning guidelines from local authorities to ensure public safety and system reliability. Projects typically require approval through site development or utility permits, which dictate minimum depths—often shallower in areas with low groundwater tables to reduce excavation while maintaining adequate cover against surface loads.^[49] Coordination with geographic information systems (GIS) mapping is standard for documenting locations and planning future network expansions, enabling precise tracking of assets and predictive modeling for growth.^[50] A key challenge in manhole siting is balancing functionality with cost, as site-specific factors like terrain or depth requirements can significantly elevate expenses. For instance, deeper excavations to accommodate slope or frost protection demands more labor, equipment, and materials, necessitating careful economic analysis during planning.

Installation Procedures

Installation of manholes begins with site preparation and excavation to the specified depth, ensuring trench stability through shoring or shielding systems as required by OSHA standards for excavations deeper than 5 feet (1.5 meters) unless in stable rock. Trench boxes or hydraulic shoring must be installed from the top down to prevent cave-ins, with daily inspections for any movement or damage.^[51] The base of the excavation is prepared with a compacted gravel or granular bedding layer, typically at least 3 to 6 inches thick and extending beyond the manhole base perimeter, to provide uniform support and drainage; this bedding is compacted to at least 90% Proctor density for stability.^[52] Assembly involves lowering the prefabricated precast concrete base into the excavation using approved lifting devices compliant with OSHA Title 29 CFR Part 1926, ensuring the base is centered and leveled in both directions with the pipe openings aligned to design elevations.^[52] Subsequent riser sections, cones, or caps are stacked plumb, secured with tongue-and-groove joints sealed by rubber gaskets or butyl mastic for watertightness. Pipes are connected to the base using flexible joints, such as rubber boots inserted flush with the wall and clamped to manufacturer-specified torque, or compression fittings lubricated and pushed into place, followed by non-shrink grout if needed for added seal.^[52] The manhole frame and cover, often cast iron or composite, are installed atop the structure, grouted into place with non-shrink mortar to ensure levelness and even load distribution across the frame. Lifting holes in the sections are sealed with resilient plugs or grout to prevent infiltration, as required by local specifications. Backfilling proceeds in layers of clean, compacted soil or granular material around the structure, applied equally on all sides using vibratory equipment to achieve the specified density without displacing the manhole; initial backfill supports the walls before full compaction.^[52] Quality assurance includes verification of alignment using laser levels to confirm pipe connections and overall plumbness, followed by leak testing—typically vacuum testing per ASTM C1244 prior to backfilling, applying negative air pressure to detect joint failures, or hydrostatic testing where water is filled to check for exfiltration rates not exceeding specified limits.^[53]^[54] The entire process for a single manhole unit generally takes 1 to 3 days, varying with depth and site conditions. In retrofit installations within existing networks, minimal disruption techniques such as pipe tapping or hydro-excavation are employed to connect new sections without full pipeline shutdowns.^[55]^[56]

Safety and Hazards

Associated Risks

Manholes present significant atmospheric hazards primarily due to the accumulation of toxic and flammable gases in their confined environments. Hydrogen sulfide (H₂S), a byproduct of decomposing organic matter in sewers, is heavier than air and tends to collect in low-lying areas such as manholes, where it can cause rapid asphyxiation by displacing oxygen and causing olfactory fatigue (loss of smell) at concentrations as low as 100-150 parts per million, with potential for severe respiratory distress and paralysis at higher levels (e.g., >500 ppm).^[57] Methane, another common gas generated from anaerobic decomposition in wastewater systems, can also build up in manholes, creating explosive atmospheres and further contributing to oxygen deficiency when levels drop below the OSHA threshold of 19.5%.^[58]^[59] These conditions have led to numerous fatalities, as illustrated by a 2015 OSHA investigation into a construction foreman's death from asphyxiation after entering an untested manhole containing uncontrolled hazardous gases.^[60] Physical risks associated with manholes include falls into open shafts and failures of manhole covers under external loads. Sewer manholes are typically 3 to 6 meters deep to access underground utilities, posing severe injury risks from falls, with studies documenting hundreds of cases annually resulting in fractures, head trauma, and spinal injuries. Manhole covers can fail when subjected to vehicle traffic if they are improperly seated, corroded, or inadequately designed, leading to vehicles plunging into the void below; OSHA records indicate dozens of such incidents reported each year, contributing to broader manhole-related accidents estimated at 3,000 to 5,000 events annually across the U.S.^[61]^[62] Structural issues in manholes exacerbate these dangers through degradation over time. Corrosion, often induced by hydrogen sulfide reacting with concrete to form sulfuric acid, weakens manhole walls and bases, potentially leading to collapses that create sinkholes or entrap workers inside.^[63] Poorly designed ladders or slippery interiors from moisture and residue can cause entrapment, where workers become wedged or unable to exit due to converging walls or unstable footing, as highlighted in general confined space guidelines.^[64] Untreated corrosion has resulted in structural failures, including street cave-ins that endanger both workers and passersby.^[65] Manholes also pose risks to the public and environment, particularly through unauthorized access and leakage. Open or unsecured manholes can lead to drownings during flood events, as rising water sweeps individuals into shafts; for instance, a 2015 incident in Syracuse, New York, involved a man presumed drowned after falling into a flooded manhole.^[66] Similarly, a 2025 report detailed a couple's drowning in Liverpool, UK, due to sewer flooding overwhelming street-level access points.^[67] Environmentally, damaged seals or corroded structures allow sewage spills that contaminate groundwater, introducing pathogens and chemicals into aquifers and posing long-term health threats.^[68] Statistically, these hazards contribute to a substantial portion of workplace fatalities. The U.S. Bureau of Labor Statistics reports 1,030 confined space deaths from 2011 to 2018, averaging approximately 129 per year, with manholes in utility and sewer systems accounting for a notable share (approximately 6% based on incident data for sewers and similar structures).^[69]^[70]

Prevention and Mitigation

To minimize hazards associated with manholes, which are often classified as permit-required confined spaces due to risks like atmospheric deficiencies or toxic gas accumulation, engineering solutions focus on structural and environmental controls. Gas ventilation systems, such as forced-air blowers, are essential to supply fresh air and dilute contaminants before and during entry, ensuring oxygen levels remain between 19.5% and 23.5% while preventing buildup of flammable or toxic gases; these systems must operate continuously from a clean source without introducing additional hazards. Secure locking covers equipped with alarms deter unauthorized access and alert personnel to tampering or removal, enhancing security in urban utility networks where theft or vandalism can expose openings. Non-slip ladders and guardrails, compliant with ANSI/ASSP A14.3 standards for fixed ladders and OSHA requirements for fall protection, provide stable access and perimeter barriers around open manholes to prevent falls, with guardrails capable of withstanding 200 pounds of force applied at the top rail. Procedural protocols establish systematic safeguards for entry and operations. Confined space entry permits mandate pre-entry atmospheric testing using 4-gas monitors to evaluate oxygen (O2), lower explosive limit (LEL), hydrogen sulfide (H2S), and carbon monoxide (CO) levels in that sequence, confirming safe conditions before workers descend. Buddy systems, involving an attendant stationed outside to monitor entrants and maintain constant communication, pair with detailed rescue plans that outline non-entry retrieval methods like tripods and winches, ensuring rapid response without endangering additional personnel. Regulatory frameworks enforce these measures through mandatory compliance. In the United States, OSHA Standard 1910.146 requires a written permit-required confined space program, including evaluation, atmospheric monitoring, ventilation, and rescue provisions for spaces like manholes that pose engulfment or toxic risks. Internationally, the EU's Directive 89/655/EEC (now integrated into the Machinery Directive 2006/42/EC) mandates risk assessments and protective equipment for workers accessing confined areas, emphasizing ventilation and access controls to safeguard against falls and asphyxiation. Technological aids augment traditional methods by enabling remote oversight and reducing physical entry. Remote sensors for real-time gas monitoring transmit data on H2S, CO, and methane levels via wireless networks, allowing operators to detect anomalies without descending and integrate with SCADA systems for automated alerts. Drone inspections, equipped with cameras and LiDAR, navigate sewer manholes to assess structural integrity and corrosion, minimizing human exposure to hazards while capturing high-resolution imagery for analysis. Reflective markings on covers, barriers, and access points, often using high-visibility yellow or orange materials, improve nighttime and low-light detection to prevent vehicle or pedestrian accidents. Training emphasizes ongoing competency for utility workers handling manhole access. Certification programs, including initial training and retraining as required by OSHA 1910.146 when job duties or site conditions change, cover hazard recognition, permit procedures, personal protective equipment use, and emergency response simulations, ensuring workers can identify risks like stratified gas layers and execute safe entry protocols effectively.^[71]

Maintenance and Access

Inspection Techniques

Inspection techniques for manholes encompass a range of methods designed to evaluate structural integrity, detect defects such as cracks, corrosion, and root intrusion, and identify potential leaks without immediate disruption to operations. These approaches prioritize early detection to prevent failures in sewer systems, balancing cost-effectiveness with thoroughness. Visual inspections form the foundation, often supplemented by advanced tools for deeper analysis. Visual inspections involve direct observation from the manhole opening or entry to assess walls, benches, inverts, and connected pipes for visible defects including cracks, corrosion damage, root intrusion, and sediment buildup.^[72] These checks are typically conducted every 1-5 years, depending on environmental factors and system usage, with annual inspections recommended for high-corrosion environments like coastal or industrial areas to monitor accelerated deterioration.^[73] Non-invasive tools enable remote evaluation, minimizing entry risks. Closed-circuit television (CCTV) cameras are inserted through manhole covers to provide high-resolution video of internal pipe conditions, identifying blockages, joint failures, and infiltration points without excavation.^[74] Acoustic sensors offer another non-entry option for leak detection, deployed from manholes to emit sound waves and analyze reflections or attenuation to locate voids, cracks, or water ingress in surrounding pipes.^[75] For more detailed assessments, entry-based methods are employed under strict confined space protocols established by OSHA, which require atmospheric testing for oxygen, flammables, and toxins; ventilation; personal protective equipment; and an attendant with rescue capabilities before workers enter to perform hands-on evaluations of walls, benches, and flow channels.^[76] Borescopes or telescoping pole cameras extend this capability into hard-to-reach areas, allowing inspectors to navigate and visually document defects without full-body entry.^[77] Recent advancements as of 2025 include 3D photogrammetry for detailed structural mapping during Level 2 inspections, drone-based systems for safer access in deep manholes, and AI-enhanced analysis of CCTV footage to automate defect detection and grading.^[78]^[79] Data from inspections is logged digitally for ongoing analysis and prioritization. Integration with Supervisory Control and Data Acquisition (SCADA) systems captures real-time monitoring data alongside inspection records, facilitating trend analysis for predictive maintenance in wastewater networks.^[80] The NASSCO Pipeline Assessment Certification Program (PACP) standardizes defect grading on a 1-5 scale, where grade 1 denotes minor issues and grade 5 indicates critical structural failures, enabling consistent scoring of observed conditions like corrosion or cracks.^[81] Inspection frequency varies by site demands: regular visual checks for operational manholes in high-traffic or pump-adjacent locations to ensure immediate functionality, and quarterly or annual assessments for structural integrity in traffic-heavy areas to catch wear from load and environmental exposure.^[82]

Repair and Upkeep

Routine upkeep of manholes primarily focuses on removing accumulated sediment and addressing minor structural issues to prevent infiltration and maintain hydraulic efficiency. Cleaning is typically performed using high-velocity jet-flushing vehicles, which direct water streams against the flow from downstream to upstream manholes to dislodge debris and flush it out.^[83] Prior to any sealing or repair, surfaces are thoroughly cleaned with high-pressure water to remove obstructions and prepare the structure.^[84] For minor cracks, grouting with epoxy-based materials is common, as these solvent-free, moisture-insensitive formulations provide effective sealing against water ingress.^[84] Major repairs target more significant deterioration, such as wall reconstruction or component replacement, to restore structural integrity without full excavation. Slip-lining involves inserting a new, smaller-diameter liner into the existing manhole walls to create a seamless barrier, often used in conjunction with trenchless methods for connected sewer lines.^[85] For sewers linked to manholes, cured-in-place pipe (CIPP) rehabilitation entails inserting a flexible liner saturated with resin, inflating it to fit the pipe, and curing it with heat or UV light to form a durable new pipe within the old one.^[86] Worn manhole covers and frames are replaced by removing the damaged assembly, installing a new cast-iron or composite unit, and ensuring proper seating to prevent hazards and leaks.^[87] Rehabilitation techniques emphasize protecting against environmental degradation, particularly corrosion from hydrogen sulfide in wastewater systems. Chemical treatments, including the installation of magnesium sacrificial anodes, provide cathodic protection by corroding preferentially to shield the concrete and rebar.^[88] For structural enhancement, carbon fiber reinforced polymer (CFRP) wraps can be applied to exterior surfaces, offering high tensile strength to reinforce cracked or weakened walls without adding significant weight.^[89] Lifecycle management of manholes involves evaluating repair options against replacement to optimize costs and service life, guided by inspection data. Rehabilitation is typically more cost-effective than full replacement due to reduced excavation and material needs, with cost-benefit analyses prioritizing it when feasible to extend usability significantly.^[90] Scheduling is based on condition assessments from closed-circuit television (CCTV) inspections, prioritizing high-risk assets to minimize failures and comply with regulatory standards.^[91] Sustainability practices in manhole upkeep promote resource conservation through the use of low-volatile organic compound (VOC) sealants and material recycling. Eco-friendly epoxy or polyurethane sealants reduce environmental impact by minimizing chemical runoff during application.^[84] Old concrete components from decommissioned manholes are crushed and reused as aggregate in new construction or road base, conserving natural resources and diverting waste from landfills.^[92]

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Nov 16, 2022 · Masonry is solid, long-lasting, weather/fire resistant, and soundproof, but has large foundations, absorbs moisture, poor tensile strength, and ...
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D3753 Standard Specification for Fiberglass (Glass-Fiber ... - ASTM
Dec 14, 2020 · This specification covers glass fiber-reinforced polyester manholes and wetwells for use primarily in sanitary and storm sewer applications.Missing: FRP | Show results with:FRP
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[PDF] Rehabilitation Manhole with FRP
The advantages of these systems include high strength, corrosion resistance, light weight, and the ability to be installed on essentially any type of structure ...
[35]
What is the Pultrusion Manufacturing Process? - Addcomposite
Oct 21, 2025 · Pultrusion is a continuous manufacturing process used to produce composite materials with constant cross-sections and significantly long lengths.Missing: manholes | Show results with:manholes
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A Guide to the Manufacturing Methods of FRP Manhole Covers
Oct 13, 2025 · This technique involves winding continuous fiberglass filaments over a rotating mandrel and then saturating them with resin.
[37]
FRP for Corrosion Resistance and Low Maintenance
Fiber reinforced polymer (FRP) materials serve as a more durable, cost-effective alternative to traditional construction material.Missing: manholes H2S
[38]
Polymer Concrete Manholes Offer Longer Life and Less Disruptive ...
Jun 28, 2018 · We designed 60-inch polymer concrete manholes to replace the severely deteriorated, precast concrete manholes they had on a 30-inch interceptor.Missing: hybrid covers stainless<|separator|>
[39]
Stainless Steel Manhole Cover and Frame, Embedded Reinforced ...
Discreet & Secure Design: Reinforced with steel bars and a detachable base to prevent damage from uneven stress, effectively shielding openings from debris ...
[40]
[PDF] Fiberglass Manholes and Wetwells - Hobas Pipe USA
Fiberglass manholes and wetwells shall be manufactured in accordance with ASTM D3753 “Standard Specification for Glass-. Fibered Reinforced Polyester ...
[41]
Manhole Covers - Fibrelite
Covers come as standard with a C250 (25 ton) load rating, for use in areas with slow moving traffic, or a D400/HS25 (40 ton) load rating, for use in areas ...
[42]
The Unspoken Price of Metal Manhole Covers (Replacement, Rust ...
Apr 25, 2025 · This eliminates rust-related maintenance and reduces replacements, saving cities 30–50% on long-term costs.
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Recycling of glass fibre reinforced polymer (GFRP) composite ...
This paper systematically reviews the performance of recycling of GFRP wastes into concrete with respect to fresh properties, mechanical properties, durability ...Missing: footprint | Show results with:footprint<|control11|><|separator|>
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Environmental Benefits of Using FRP Pultruded Grating in ...
Oct 10, 2024 · The facility reported a 40% reduction in annual maintenance costs and a 25% reduction in overall carbon emissions. The environmental benefits ...
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The Green Solution: How Using Composite Materials for Manhole ...
Jan 13, 2024 · The reduced weight of composite covers means lower fuel consumption and greenhouse gas emissions during transportation and installation, ...
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[PDF] Recommended Standards for Wastewater Facilities - NY.Gov
Manholes shall be installed at the end of each line; at all changes in grade, size, or alignment; at all intersections; at distances not greater than 400 feet ( ...
[47]
[PDF] Sewer Design Manual - Anaheim.net
Jan 8, 2024 · MANHOLE SPACING AND SIZING........... ... a) Size and location of manhole or access points for suction and discharge hose or piping and location.
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Utility Installation in Rural vs. Urban Areas: Key Differences
Nov 4, 2024 · In this blog, we'll explore the key differences between utility installation in rural and urban areas and the factors that shape each approach.
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[PDF] SEWER DESIGN STANDARDS | NYC.gov
CONSTRUCTION. MANHOLE RISER MAY NOT BE REQUIRED IN SHALLOW MANHOLE CONSTRUCTION. A SHALLOW MANHOLE IS A MANHOLE ON A SEWER WHICH HAS A COVER FROM. FINAL ...
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GIS in Wastewater Collection System Master Planning
Sewer system data for Bettendorf were provided as paper maps only. The maps showed the location of all sewers and manholes relative to street locations and ...
[51]
https://www.osha.gov/otm/section-5-construction-operations/chapter-2
[52]
[PDF] Recommended Installation Procedures Storm and Sanitary Sewer ...
Level the top of the manhole base in both directions. Make sure each additional riser section is plumb before installing the next riser, cone or cap.Missing: guidelines | Show results with:guidelines
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Standard Test Method for Concrete Sewer Manholes by the ... - ASTM
Apr 28, 2025 · 1.2 This test method is intended to be used as a preliminary test to enable the installer to demonstrate the condition of the concrete manholes ...
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[PDF] VACUUM TESTING PRECAST CONCRETE MANHOLES
** ASTM C 923 requires resilient connectors to withstand a hydrostatic pressure of 13 psig when installed in a straight alignment and 10 psig when axial ...
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Your Quick Guide to Manhole Rehabilitation and Replacement
First, the manhole must be excavated down to the sewer main. This requires a temporary bypass until the excavation is complete. Once completed, the manhole now ...
[56]
No-Dig Manhole Installation with Monoform HEX - HK Solutions
How are manholes installed? Hydro-excavation is an efficient, minimally invasive manhole installation method utilizing blasts of water to rupture large ...Missing: retrofit | Show results with:retrofit
[57]
https://www.osha.gov/hydrogen-sulfide
[58]
[PDF] safety - Metropolitan Water Reclamation District of Greater Chicago
Since methane and other natural gases are lighter than air, some gas will diffuse or escape from a manhole if there is natural ventilation.
[59]
Acceptable and Dangerous Gas Levels in Confined Spaces
OSHA dictates that the minimum “safe level” of oxygen in a confined space is 19.5%, while the maximum “safe level” of oxygen in a confined space is 23.5%.Missing: asphyxiation | Show results with:asphyxiation<|separator|>
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[PDF] Asphyxiation in Sewer Line Manhole - OSHA
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https://www.osha.gov/ords/imis/AccidentSearch.search?acc_keyword=%22Manhole%20Cover%22&keyword_list=on
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Understanding and preventing manhole explosions
Apr 19, 2023 · Stuart Hanebuth, VP with IEEE Safety Management Group, estimates that there are between 3000 and 5000 manhole events in the U.S. annually.
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Sewer Manhole Rehabilitation Benefits and Applications
Corrosion caused by hydrogen sulfide (H2S), microbes, or environmental conditions damages the structure of concrete manholes or the mortar joints of brick ...Missing: entrapment | Show results with:entrapment
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[PDF] Protecting Construction Workers in Confined Spaces - OSHA
Occupational Safety and Health Act of 1970. “To assure safe and healthful working conditions for working men and women; by authorizing enforcement.
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How Manhole Rehabilitation Benefits Communities (and their ...
May 21, 2021 · Left unchecked, failing manholes can collapse, potentially causing street cave-ins and sewer line blockages. Worse, these deteriorating manholes ...Missing: entrapment | Show results with:entrapment
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28-year-old man presumed dead after falling into manhole during ...
Jul 1, 2015 · SYRACUSE, N.Y. -- A 28-year-old man is presumed to have died of drowning after he plunged down a manhole on Croly and East Fayette streets.
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Couple drowned in flooding caused by sewer network, report finds
Feb 18, 2025 · Flooding on a Liverpool road where a couple drowned was caused because the sewer network could not “cope” with heavy rainfall, according to a report.<|separator|>
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How Sanitary Manholes Prevent Groundwater Contamination
May 12, 2025 · Del Zotto's precast concrete manholes offer long-term protection against leaks, helping prevent groundwater contamination and ensure system.
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Fatal occupational injuries involving confined spaces
Jul 15, 2020 · From 2011 to 2018, 1,030 workers died from occupational injuries involving a confined space. The annual figures range from a low of 88 in 2012 ...
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[PDF] OPERATION, MAINTENANCE, AND REHABILITATION TECHNIQUES
Visual testing using manhole access both from above and below ground, sometimes with the use of mirrors, gives an inexpensive indication of blockages, pipe size ...
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[PDF] Optimization of Collection System Maintenance Frequencies and ...
Table 4-7 Inspection Methods - Manhole Inspection ... annual inspection frequency of about 6 to 10 percent of the system per year can be a cost- effective ...
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CCTV Inspection in Municipal Sewer Systems - CUES, Inc.
Apr 24, 2024 · CCTV inspections use cameras to identify defects in pipes, providing better visuals and accuracy, and are critical for preventing costly issues ...
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Sewer inspection and comparison of acoustic and CCTV methods
Feb 1, 2013 · The acoustic equipment is inserted into a sewer manhole and emits a signal composed of a range of frequencies for a short period of time of no ...
[74]
[PDF] Confined Spaces in Construction: Sewer Systems - OSHA
Once the space is classified as a permit-required confined space, identifying the means of entry and exit, proper ventilation methods, and elimination or ...
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Telescoping Pole (Manhole) Cameras - Video Inspection System for ...
5-day delivery 14-day returnsPole cameras are well-suited for a wide range of applications, including inspections of manholes, storm lines, vaults, truck and rail tankers, and storage ...
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NJDEP Stormwater Asset Management Technology
Jan 24, 2023 · Supervisory Control and Data Acquisition (SCADA) solutions are customizable and may easily include stormwater infrastructure needs.
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PACP Condition Grading System - NASSCO
### Summary of PACP Condition Grading System for Manholes
[78]
Manhole Inspection and Maintenance Best Practices - vapar
Depending on the location and usage, inspections should occur quarterly, semi-annually, or annually.Missing: frequency daily
[79]
[PDF] OPTIMIZING OPERATION, MAINTENANCE, AND REHABILITATION ...
• Using a high velocity jet-flushing vehicle, begin flushing from the downstream manhole against the flow to the upstream manhole. • Repeat this procedure ...Missing: upkeep | Show results with:upkeep
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State of Technology for Rehabilitation of Wastewater Collection ...
The most common grout types used for manhole grouting and sealing are ... repairs, removing any obstructions, and thoroughly cleaning with high-pressure water.Missing: upkeep | Show results with:upkeep
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Wastewater Collection System
Both slip lining and CIPP are trenchless pipe rehabilitation methods and have many advantages over traditional sewer pipeline dig-and-replace methods. The ...Missing: major repairs
[82]
Cured-in-Place-Pipe Lining (CIPP) - Portland.gov
CIPP is a trenchless sewer repair method using a flexible liner inserted into the pipe, inflated, and hardened with heat or UV light.Missing: manhole major slip-
[83]
[PDF] VDOT BMP Inspection & Maintinance Manual - Virginia.gov
Nov 8, 2019 · Yes: Repair or replace all missing, loose, or damaged ladder or manhole steps. Yes: Repair or replace manhole cover or door on control.Missing: upkeep | Show results with:upkeep
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[PDF] DRAFT REPORT - Berlin
Jan 13, 2023 · from corrosion using a number of magnesium sacrificial anodes. The Town of Berlin has no record of these bags, which provide temporary ...<|separator|>
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Hydrogen Sulfide Corrosion in Wastewater Collection ... - epa nepis
This report contains discussions of several proprietary products and processes used for the control and prevention of corrosion induced by hydrogen sulfide.
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[PDF] Cost Comparison of Cement Concrete and Polymer Concrete ...
The service period of cement concrete manholes is determined based on the actual data available for replacement and rehabilitation. However, the polymer ...
[87]
[PDF] Fact Sheet: Asset Management for Sewer Collection Systems
Performing cost-benefit analysis of key completed activities, taking into account expected vs. actual outcome and budgeted vs. actual cost. Page 8 ...
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[PDF] Recycling Concrete Pavement Materials: A Practitioner's Reference ...
Aug 1, 2018 · Concrete pavement recycling is an environmentally sustainable choice that conserves aggregate and other resources, reduces unnecessary ...Missing: eco- friendly