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Non-Newtonian fluid

A non-Newtonian fluid is a fluid that does not follow Newton's law of viscosity, exhibiting a viscosity that varies depending on the applied shear stress, shear rate, or time, unlike Newtonian fluids such as water where viscosity remains constant under varying stress levels.^[1] This behavior arises because the fluid's internal structure, often involving particles, polymers, or colloids, reorganizes under mechanical forces, leading to non-linear flow responses.^[2] Non-Newtonian fluids are classified into several types based on how their viscosity changes with shear. Shear-thinning (pseudoplastic) fluids decrease in viscosity as shear rate increases, allowing them to flow more easily under stress.^[1] Conversely, shear-thickening (dilatant) fluids increase in viscosity with higher shear rates, becoming more resistant to flow.^[2] Other categories include thixotropic fluids, where viscosity decreases over time under constant shear due to structural breakdown, and rheopectic fluids, where viscosity increases over time under shear.^[2] Some non-Newtonian fluids also display viscoelastic properties, combining viscous flow with elastic recovery, or require a yield stress to initiate flow, as modeled by Bingham or Casson equations.^[1] Common examples of non-Newtonian fluids appear in everyday products and natural substances, illustrating their practical significance. Ketchup and paint are shear-thinning, flowing readily when shaken or brushed but remaining thick otherwise.^[2] Oobleck, a mixture of cornstarch and water, exemplifies shear-thickening behavior, acting like a liquid under gentle pressure but solidifying under sudden impact.^[3] Biological fluids like blood exhibit non-Newtonian properties, with shear-thinning aiding circulation through vessels.^[1] These fluids find applications in industries such as food processing, cosmetics, and protective gear, where controlled flow under stress enhances performance, and in geophysics, such as earthquake-induced soil liquefaction.^[2]

Fundamentals

Definition and Characteristics

A non-Newtonian fluid is defined as a fluid whose viscosity varies with the applied shear rate, shear stress, or time, in contrast to Newtonian fluids where viscosity remains constant regardless of these factors.^[1] This deviation arises because the relationship between shear stress and shear rate in non-Newtonian fluids is nonlinear, meaning the fluid's resistance to flow changes under different deformation conditions. To understand this behavior, it is essential to consider the foundational concepts of shear stress and shear rate. Shear stress refers to the tangential force per unit area acting parallel to a surface within the fluid, which drives the deformation.^[4] Shear rate, on the other hand, quantifies the rate of change of velocity across the fluid layers, essentially measuring how quickly the fluid deforms under that stress.^[5] In non-Newtonian fluids, the apparent viscosity—calculated as the ratio of shear stress to shear rate—does not remain fixed but adjusts dynamically based on these parameters.^[6] Key characteristics of non-Newtonian fluids include their ability to exhibit shear-thinning, where apparent viscosity decreases with increasing shear rate, or shear-thickening, where it increases, leading to behaviors such as fluid thinning or stiffening under applied forces.^[7] Non-Newtonian fluids can be primarily viscous or exhibit viscoelastic properties, combining viscous flow with elastic recovery.^[8] The term "non-Newtonian" emerged in the context of rheology to describe fluids that do not obey Isaac Newton's law of viscosity, which was formulated in the 17th century, with systematic studies and nomenclature developing in the early 20th century.^[9]

Newtonian vs. Non-Newtonian Fluids

Newtonian fluids are characterized by a constant viscosity that does not vary with the applied shear rate, meaning their resistance to flow remains unchanged regardless of how quickly they are deformed.^[8] Common examples include water, air, glycerine, and simple hydrocarbon oils, which exhibit predictable and linear flow responses in everyday scenarios.^[10]^[11] These fluids obey Newton's law of viscosity, which qualitatively describes the shear stress between adjacent layers of the fluid as directly proportional to the velocity gradient—or rate of shear—between those layers, with viscosity acting as the constant of proportionality.^[12] This linear relationship ensures consistent flow behavior, such as the smooth pouring of water from a container or the steady laminar flow through pipes, where the velocity profile forms a characteristic parabola with maximum speed at the center.^[13]^[14] In contrast, non-Newtonian fluids deviate from this baseline by displaying non-linear relationships between shear stress and shear rate, where viscosity changes in response to deformation, leading to exceptional flow behaviors that highlight their distinct nature.^[15] For instance, while Newtonian fluids like oil stir uniformly without altering thickness, non-Newtonian fluids may resist flow initially during pouring or exhibit sudden shifts in consistency when stirred vigorously, affecting applications from pipeline transport to mixing processes.^[6] These differences can manifest visually as flows that appear more uniform across a channel—resembling plug-like motion—rather than the gradual variation seen in Newtonian cases, or even behaviors mimicking turbulence under certain stresses without actual chaotic motion.^[14]^[16] A common misconception is that all complex fluids, which often contain microstructures like polymers or particles, are inherently non-Newtonian; however, some dilute complex fluids, such as low-concentration polymer solutions, can still exhibit Newtonian behavior with constant viscosity under low shear conditions, though elastic effects may emerge at higher rates.^[17]

Rheological Description

Viscosity and Shear Rate

Viscosity is a measure of a fluid's resistance to flow under an applied shear stress, and for non-Newtonian fluids, it is quantified as the apparent viscosity \eta, which varies as a function of the shear rate \dot{\gamma}.^[18] In contrast to Newtonian fluids, where viscosity remains constant regardless of shear, the apparent viscosity of non-Newtonian fluids changes with the intensity of deformation, reflecting their complex internal structure and particle interactions.^[19] This dependence is central to characterizing non-Newtonian behavior, as it determines how the fluid responds to forces in practical scenarios. Shear rate \dot{\gamma} represents the velocity gradient between adjacent fluid layers, defined as the rate at which one layer slides past another, with units of inverse seconds (s^{-1}).^[20] In fluid mechanics, it arises from the differential motion induced by external forces, such as those encountered in everyday actions like stirring, which imposes higher shear rates through rapid agitation, or pouring, which typically involves lower shear rates as the fluid flows under gravity.^[21] Quantitatively, shear rate is calculated as \dot{\gamma} = \frac{du}{dy}, where u is the velocity and y is the distance perpendicular to the flow direction, providing a key metric for assessing flow conditions.^[22] The relationship between apparent viscosity and shear rate is often visualized using log-log plots of \eta versus \dot{\gamma}, which reveal the non-linear dependencies characteristic of non-Newtonian fluids without assuming specific behavioral models.^[23] These plots typically span several orders of magnitude in shear rate to capture the full range of flow behaviors, from low-shear regimes relevant to settling or sedimentation to high-shear conditions in mixing or extrusion processes. Such graphical representations aid in identifying transitions in fluid response and are standard in rheological analysis for predictive modeling.^[6] To quantify these properties, rheometers and viscometers are employed, with rheometers offering precise control over applied shear rates or stresses to measure the full viscosity profile across a wide range.^[24] Rotational rheometers, for instance, use geometries like concentric cylinders or parallel plates to impose controlled deformation and record torque responses, enabling accurate determination of \eta(\dot{\gamma}). Viscometers, while simpler and often capillary or falling-ball types, provide viscosity data at specific shear rates but are less versatile for complex non-Newtonian characterization.^[25] These instruments ensure reproducible measurements essential for understanding and engineering fluid behaviors in various applications.

Constitutive Models

In non-Newtonian fluids, the relationship between the deviatoric stress tensor \boldsymbol{\tau} and the strain rate tensor \dot{\boldsymbol{\gamma}} deviates from the linear form of Newtonian fluids, \boldsymbol{\tau} = \eta \dot{\boldsymbol{\gamma}}, where \eta is constant. Instead, generalized Newtonian models express this as \boldsymbol{\tau} = \eta(|\dot{\gamma}|) \dot{\boldsymbol{\gamma}}, with the apparent viscosity \eta depending on the magnitude of the strain rate tensor, |\dot{\gamma}| = \sqrt{\frac{1}{2} \dot{\boldsymbol{\gamma}} : \dot{\boldsymbol{\gamma}}}. This framework captures shear-dependent behaviors in steady, simple flows without elastic effects.^[26] The power-law model, also known as the Ostwald-de Waele relation, simplifies the viscosity as \eta = K |\dot{\gamma}|^{n-1}, where K is the consistency index (units Pa·s^n) representing fluid thickness, and n is the flow behavior index (dimensionless). For pseudoplastic fluids, n < 1 indicates shear-thinning, while n > 1 denotes shear-thickening (dilatant) behavior. This empirical model arises from fitting experimental data on a log-log plot of shear stress versus shear rate, yielding a straight line with slope n and intercept \log K, allowing parameter estimation from viscometric measurements. However, it fails to predict Newtonian plateaus at low or high shear rates, as viscosity diverges at zero shear rate (n < 1) or approaches zero at infinite shear rate, limiting its use to intermediate shear regimes.^[27]^[28] For fluids exhibiting a yield stress \tau_0, below which no flow occurs, the Herschel-Bulkley model extends the power-law by \tau = \tau_0 + K |\dot{\gamma}|^n for |\tau| > \tau_0, with \dot{\gamma} = 0 otherwise. Here, \tau_0 (Pa) marks the minimum stress for flow initiation, common in pastes or slurries. To predict flow, such as in a pipe, the model integrates the momentum equation under steady conditions, revealing a plug region near the center where |\tau| < \tau_0 and shear rate is zero, flanked by sheared annular regions; the volumetric flow rate Q is then derived as Q = \frac{\pi R^3}{3 + \frac{1}{n}} \left( \frac{\tau_w - \tau_0}{K} \right)^{1/n} \left(1 - \frac{4}{3} \frac{\tau_0}{\tau_w} + \frac{1}{3} \left( \frac{\tau_0}{\tau_w} \right)^4 \right), where R is pipe radius and \tau_w is wall stress, facilitating engineering calculations like pressure drop.^[29] This three-parameter model improves accuracy over power-law for yield-stress materials but requires careful yield stress measurement to avoid overestimation. The Cross model addresses limitations in capturing viscosity transitions across shear rates, given by \eta = \eta_\infty + \frac{\eta_0 - \eta_\infty}{1 + (|\dot{\gamma}| \lambda)^m}, where \eta_0 and \eta_\infty are zero- and infinite-shear viscosities (Pa·s), \lambda (s) is a time constant related to molecular relaxation, and m (dimensionless) controls the transition sharpness. Derived from structural linkage formation and rupture in pseudoplastic systems, it asymptotes to Newtonian behavior at extremes, making it preferable over power-law for broad shear ranges, such as polymer solutions where power-law underpredicts low-shear viscosity. Fitting involves nonlinear regression to flow curves, often yielding m \approx 0.6-0.8 for many fluids.^[30] These constitutive models are empirical, fitted to experimental data without deriving from microscopic mechanisms like particle interactions, and thus lack predictive power for untested conditions or complex flows. They assume isotropy and steady-state simple shear, ignoring normal stress differences or elasticity, which restricts applicability to generalized Newtonian contexts.^[31]

Classification and Types

Time-Independent Behaviors

Time-independent non-Newtonian behaviors refer to those in which the fluid's viscosity depends solely on the instantaneous shear rate, without any influence from the duration or history of the applied shear. These behaviors are characterized by an immediate response to changes in shear, arising from structural arrangements that adjust rapidly without requiring time for breakdown or reformation. Such fluids are common in suspensions and polymer solutions where particle interactions or molecular orientations dominate the flow resistance.^[32]^[33] Shear-thickening, or dilatant, behavior occurs when the apparent viscosity increases with increasing shear rate, often described in the power-law model by a flow behavior index n > 1. This phenomenon is typically observed in dense suspensions of particles, where high shear rates cause hydrodynamic clustering or jamming of particles, leading to greater energy dissipation and higher effective viscosity. The transition to shear-thickening is abrupt in some systems, particularly those with high particle volume fractions, and is governed by the interplay between lubrication forces and contact interactions. Dilatant fluids find application in protective gear, such as body armor, where the viscosity increase under impact enhances energy absorption without restricting normal movement.^[34]^[35]^[36]^[11] In contrast, shear-thinning, or pseudoplastic, behavior features a decrease in apparent viscosity as shear rate rises, corresponding to a power-law index n < 1. This effect stems from mechanisms such as the alignment of polymer chains in solution under shear, reducing entanglements and flow resistance, or the deflocculation of aggregated particles in suspensions, allowing easier deformation. The response is instantaneous, enabling the fluid to flow more readily under applied stress while maintaining higher viscosity at rest. Pseudoplastic properties are leveraged in paints to provide drip resistance during storage and application, as the high low-shear viscosity prevents sagging on vertical surfaces, yet low viscosity at high shear facilitates brushing or spraying.^[37]^[38]^[39]^[40] Yield-stress fluids, exemplified by the Bingham plastic model, exhibit a critical feature where a minimum shear stress, denoted as the yield stress τ₀, must be exceeded before the material flows; below this threshold, the fluid behaves as a rigid solid. Once yielded, the post-yield flow can follow linear (ideal Bingham) or nonlinear (generalized) relationships between shear stress and rate, often incorporating plastic viscosity. This behavior arises from internal structures, such as weak particle networks or emulsions, that resist deformation until disrupted. The distinction between ideal and generalized models accounts for deviations observed in real materials, where the flow curve may curve upward or downward after yielding.^[41]^[42]^[43]

Time-Dependent Behaviors

Time-dependent behaviors in non-Newtonian fluids refer to changes in apparent viscosity that occur over time under constant applied shear, arising from the evolution of internal microstructures rather than instantaneous responses to shear rate alone. Unlike time-independent behaviors, where viscosity depends solely on the current shear rate, these effects exhibit hysteresis, meaning the fluid's rheological state is influenced by its shear history, leading to non-reversible paths in stress-shear rate plots during increasing and decreasing shear cycles. This hysteresis is commonly observed in oscillatory shearing experiments, where torque versus rotational speed forms loops indicative of structural breakdown and reformation.^[44] Thixotropy is the most prevalent time-dependent behavior, characterized by a progressive decrease in viscosity under sustained constant shear, followed by a recovery to higher viscosity when shear is removed or reduced, provided the changes are reversible. The underlying mechanisms involve the shear-induced breakdown of weak inter-particle bonds, flocs, or gel networks, such as in suspensions where aggregates disperse over time, reducing resistance to flow. For instance, in clay-based systems, thixotropy results from the disruption of electrostatic attractions between particles. Measurement typically involves thixotropic loops, obtained by cycling shear rates up and down and plotting shear stress versus rate, where the area of the loop quantifies the thixotropic extent; equilibrium is reached when the up and down curves coincide. Thixotropy is critical in drilling muds, where it allows the fluid to liquefy during circulation for efficient cuttings transport while gelling at rest to suspend solids and prevent formation damage.^[45]^[43]^[46] Rheopexy, also known as anti-thixotropy or negative thixotropy, is a rarer counterpart where viscosity increases over time under constant shear, due to progressive structural buildup such as particle alignment into ordered layers or shear-induced crystallization that enhances flow resistance. These mechanisms often dominate at low shear rates, where structures can form without immediate disruption, leading to a viscosity plateau at higher rates once alignment is complete. Examples include certain suspensions like vanadium pentoxide or coal-water slurries, where prolonged shearing promotes denser packing. Rheopexy has been observed in synovial fluid, a biological analog related to blood lubrication in joints, where protein aggregation under shear contributes to time-dependent stiffening. Some fluids display hybrid behaviors, combining thixotropic and rheopectic elements depending on shear conditions, though pure cases are less common.^[47]^[48]

Examples and Applications

Everyday and Laboratory Examples

A classic everyday example of a non-Newtonian fluid is Oobleck, a simple mixture prepared by combining cornstarch and water in a typical ratio of approximately 2:1 by volume, resulting in a dilatant or shear-thickening suspension that behaves like a liquid under gentle stirring but solidifies under sudden impact, such as when punched or squeezed.^[49]^[50] This shear-thickening behavior allows Oobleck to flow slowly over a table yet resist rapid deformation, making it ideal for laboratory demonstrations of non-Newtonian properties.^[51] The name "Oobleck" originates from Dr. Seuss's 1949 children's book Bartholomew and the Oobleck, where it describes a fictional gooey substance, and the mixture gained popularity as an educational toy in science kits during the 1960s.^[52] Shear-thinning fluids, which decrease in viscosity under applied shear stress, are common in household products like ketchup and paints. Ketchup, a pseudoplastic suspension of tomato solids in a liquid base, remains thick and clings to the bottle when stationary but flows easily when shaken or poured, facilitating dispensing while preventing drips.^[53]^[54] Similarly, paints exhibit shear-thinning characteristics, allowing them to spread smoothly with a brush under moderate shear but maintain body on vertical surfaces to avoid runs.^[49] Viscoelastic non-Newtonian fluids, combining viscous flow and elastic recovery, include toys like Silly Putty and Flubber. Silly Putty, composed primarily of polydimethylsiloxane cross-linked with boric acid, flows slowly like a viscous liquid when left undisturbed but bounces like an elastic solid when dropped quickly, demonstrating rate-dependent behavior.^[55]^[56] Flubber, a homemade slime made from polyvinyl alcohol and sodium borate (borax), stretches and flows under slow manipulation yet snaps back or tears under fast pulls, highlighting its dual fluid-like and solid-like responses in simple experiments.^[2] Quicksand, a saturated granular mixture of sand and water, exhibits shear-thinning non-Newtonian behavior, becoming more fluid-like under applied stress due to liquefaction. This property causes it to support weight at rest but liquefy locally when force is applied, explaining why rapid struggling can lead to sinking deeper as viscosity decreases. To escape, slow and deliberate movements, such as gentle leg motions to fluidize the material gradually, combined with leaning back to float (given the mixture's density similar to water), are effective.^[49]^[57]^[58] Another intriguing example is chilled caramel topping, a thixotropic non-Newtonian fluid that incorporates hydrocolloids like carrageenan, becoming less viscous and easier to pour after agitation but regaining thickness upon rest, which aids in controlled application as an ice cream topping.^[59]

Industrial and Biological Applications

Non-Newtonian fluids play critical roles in various industrial processes where their unique rheological properties enable enhanced performance, safety, and efficiency. In body armor design, shear-thickening fluids (STFs), which exhibit a dramatic increase in viscosity under high shear rates, are impregnated into high-performance fabrics like Kevlar to improve impact resistance. This approach allows the armor to remain flexible during normal wear but rapidly hardens upon ballistic impact, reducing penetration and trauma. Key developments in STF-based armor emerged in the early 2000s, with patents demonstrating the impregnation of colloidal silica suspensions in polyethylene glycol into fabrics for quasi-isotropic protection against projectiles.^[60]^[61] In consumer electronics, shear-thickening non-Newtonian fluids are used in folding smartphones, such as Huawei's models, to form protective layers that harden instantly upon impact, safeguarding the flexible screen while maintaining foldability (as of 2024).^[62] In the oil and gas industry, thixotropic drilling muds—time-dependent shear-thinning fluids that regain structure when static—are essential for suspending cuttings and stabilizing boreholes during drilling operations. These muds flow readily under the shear from pumps and drill bits but form a gel-like barrier at rest to prevent collapse or fluid loss into formations. Rheological models confirm that thixotropy in bentonite-based muds optimizes suspension efficiency, with yield stresses typically ranging from 5-20 Pa to balance flow and stability.^[63]^[43] Food processing leverages non-Newtonian behaviors for product formulation and handling, as seen in ketchup, a shear-thinning yield-stress fluid that requires agitation to initiate flow from containers. Optimization involves adjusting xanthan gum concentrations to control viscosity, ensuring pourability under consumer-applied shear while maintaining suspension of particulates like tomato solids during storage. This shear-thinning property, modeled by the Herschel-Bulkley equation with flow behavior indices around 0.5-0.6, minimizes processing energy and improves dispensing consistency in industrial filling lines.^[64]^[65] In additive manufacturing, yield-stress fluids serve as inks for 3D printing, where their ability to support self-standing structures without collapse enables complex geometries in materials like hydrogels or ceramics. These Bingham plastic-like inks, with yield stresses of 10-100 Pa, extrude through nozzles under controlled pressure but resist slumping post-deposition, facilitating applications in biomedical scaffolds and soft robotics. Recent advancements highlight how tuning the yield stress via particle loading enhances print resolution and fidelity.^[66] For handling radioactive waste, Bingham plastic slurries are used in vitrification processes to immobilize high-level waste into stable glass forms. These slurries, comprising sludge, frit, and water, exhibit yield stresses that prevent settling during transport and mixing, ensuring uniform feeding into melters. Studies on Savannah River Site wastes show yield stresses of 1-10 Pa correlating with solids content up to 30 wt%, aiding safe pipeline transfer without segregation.^[67] Pumping non-Newtonian fluids presents engineering challenges due to their variable viscosity, often requiring specialized positive displacement pumps over centrifugal types to handle shear-thinning or yield-stress behaviors without cavitation or excessive pressure drops. For instance, in shear-thinning slurries, flow behavior indices below 0.8 can lead to up to 50% higher pressure losses than Newtonian predictions, necessitating rheological modeling for pipeline design.^[68] In biological systems, non-Newtonian properties are vital for physiological functions, particularly in fluid dynamics and protection. Blood, a shear-thinning suspension of red blood cells in plasma, reduces its viscosity from ~4 mPa·s at low shear to ~2 mPa·s at high shear rates, facilitating efficient circulation through vessels of varying diameters. This behavior is crucial in microcirculation, where apparent viscosity drops in capillaries (Fahraeus-Lindqvist effect), promoting smooth flow and minimizing stasis that could lead to thrombosis.^[69]^[70] Synovial fluid in joints acts as a viscoelastic lubricant, combining shear-thinning and elastic recovery to minimize friction during motion while supporting loads at rest. Composed primarily of hyaluronic acid, it exhibits non-Newtonian flow with viscosities decreasing under shear (from 1-10 Pa·s to <0.1 Pa·s), enabling boundary lubrication in cartilage interfaces and shock absorption in activities like walking. Rheological analyses confirm its time-dependent thixotropy enhances joint protection against wear.^[71]^[72] Mucus in respiratory and gastrointestinal tracts functions as a thixotropic protective barrier, exhibiting gel-like solidity at low shear to trap pathogens and particulates while thinning under ciliary or peristaltic motion for clearance. This non-Newtonian response, with storage moduli dominating at rest (G' ~10-100 Pa) and loss moduli increasing under shear, prevents microbial invasion and maintains epithelial hydration. Studies on airway mucus underscore its viscoelasticity as key to mucociliary transport efficiency.^[73]^[74]

History and Research

Early Observations

Early observations of substances exhibiting anomalous flow behaviors date back to ancient civilizations, where materials like bitumen and quicksand were noted for their unexpected liquefaction under stress or agitation. In Greek and Roman texts, writers such as Herodotus described treacherous quicksands in regions like Libya that could engulf travelers, highlighting shear-induced changes in consistency reminiscent of modern non-Newtonian effects. Similarly, Pliny the Elder documented asphalt lakes near the Dead Sea in his Natural History, observing how the viscous tar could be collected as it surfaced and flowed slowly, displaying properties intermediate between solids and liquids. These accounts, though qualitative, represent some of the earliest recorded puzzles regarding materials that defied simple fluid-like behavior. In the 17th and 18th centuries, scientific inquiry began to formalize these curiosities, though Isaac Newton's work in Principia Mathematica (1687) primarily addressed linear viscous flows, overlooking more complex non-linear cases like those in pitch or suspensions. Robert Hooke, in his 1678 lecture "De Potentia Restitutiva," proposed a linear elasticity law that highlighted the limitations of purely elastic models for certain viscous materials, setting the stage for later rheological studies.^[75] The 19th century saw more systematic investigations into non-linear flow, with James Clerk Maxwell introducing the first mathematical model for viscoelastic fluids in his 1867 paper "On the Dynamical Theory of Gases," describing a material with both viscous and elastic components that deviated from constant viscosity. Around the same time, Gotthilf Hagen conducted experiments on pipe flows, though his primary contributions remained tied to Newtonian frameworks like the Hagen-Poiseuille equation. The term "non-Newtonian" emerged later, but Maxwell's model marked a pivotal recognition of time-dependent and shear-varying viscosities.^[76] Key developments in the early 20th century built on these foundations, with the discovery of thixotropy—reversible shear-thinning followed by recovery—traced to roots in early 20th-century biological observations of protoplasm fluidity, such as in amoeboid movement, and applied to industrial materials like paints by the 1910s. Eugene Bingham formalized the yield-stress concept in 1916, proposing a model for fluids like certain pastes that remain rigid below a critical stress before flowing plastically, influencing studies of suspensions and colloids. A striking demonstration of slow non-Newtonian creep came with the pitch drop experiment, initiated in 1927 by Thomas Parnell at the University of Queensland, where pitch—appearing solid—drips at intervals of about 10 years, underscoring its extreme viscosity and ongoing flow over decades. This experiment, still running today, exemplifies the gradual formalization of non-Newtonian behaviors from empirical curiosities to scientific inquiry.^[77]^[78]

Modern Developments

Following World War II, the field of polymer rheology experienced significant growth driven by the expanding industrial applications of synthetic polymers in manufacturing and processing. This period marked a boom in research aimed at understanding the complex flow behaviors of polymer melts and solutions, which often exhibit non-Newtonian characteristics such as shear-thinning.^[79]^[80] In the 1950s and 1960s, constitutive models for non-Newtonian fluids advanced notably, with the power-law model gaining widespread adoption for describing pseudoplastic and dilatant behaviors in polymer systems. The model, originally proposed earlier but refined for practical use in this era, relates shear stress to shear rate via \tau = K \dot{\gamma}^n, where K is the consistency index and n is the flow behavior index. Complementing this, the Cross model was introduced in 1965 to better capture the transition from Newtonian to power-law regimes in polymer solutions, providing a more accurate fit for viscosity as a function of shear rate: \eta = \eta_\infty + \frac{\eta_0 - \eta_\infty}{1 + (\lambda \dot{\gamma})^m}. These developments facilitated improved predictions for extrusion and molding processes. From the 1980s onward, computational methods revolutionized the analysis of non-Newtonian flows, with finite element methods (FEM) enabling simulations of complex geometries and viscoelastic effects. Early implementations, such as those for incompressible non-Newtonian flows using Lagrangian elements, addressed challenges in viscous flow prediction. Concurrently, the integration of non-Newtonian models into computational fluid dynamics (CFD) software allowed for more efficient handling of industrial-scale simulations, including multiphase and turbulent flows.^[81]^[82] In the 1990s, research on smart fluids accelerated, particularly electrorheological (ER) and magnetorheological (MR) fluids, which exhibit rapid, reversible changes in viscosity under electric or magnetic fields. ER fluids saw advancements in non-oxide inorganic materials, enhancing their ER effect for applications in clutches and dampers. Similarly, MR fluids experienced a resurgence, with developments by companies like Lord Corporation leading to commercial devices such as shock absorbers. These fluids represent a high-impact contribution to controllable non-Newtonian systems.^[83]^[84]^[85] The 2010s brought focus on nanomaterials for tunable non-Newtonian properties, with nanoparticles like Al₂O₃ and carbon nanotubes altering base fluid viscosity to create shear-thinning nanofluids. Reviews highlight how low concentrations (e.g., 0.5-2 vol%) induce non-Newtonian behavior, improving heat transfer and lubrication in engineering contexts. Pierre-Gilles de Gennes' 1991 Nobel Prize work on soft matter physics, encompassing polymer dynamics and interfaces, provided foundational insights into these tunable systems, influencing subsequent nanomaterial research.^[86]^[87]^[88] In the 2020s, emphasis has shifted toward sustainable non-Newtonian fluids aligned with green chemistry principles, such as CO₂-switchable polymers that alter rheology without hazardous additives. These eco-friendly formulations support reduced environmental impact in processing and remediation, building on prior models for broader adoption. Recent research as of 2025 has explored emerging perspectives in non-Newtonian fluid dynamics, including underexplored areas like complex multiphase flows and AI-driven modeling for better predictions.^[89]^[9]

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Newtonian fluids we must first understand Newtonian fluids. A Newtonian fluid exhibits a simple linear relationship between shear stress 𝜏𝜏 and strain rate 𝛾𝛾̇.
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