Fact-checked by Grok 2 weeks ago

Reclaimer

A reclaimer is a large, specialized employed in bulk operations to recover and stored bulk materials, such as , , , and other aggregates, from stockpiles for further processing or distribution. These machines are essential in industries like , power generation, ports, and , where they efficiently manage high volumes of materials to ensure continuous workflow and . Reclaimers typically operate on rail-mounted or mobile systems, featuring a rotating boom equipped with a bucket or scraper that digs into and extracts from stockpile surfaces. Common types include bucket- reclaimers, which use a series of buckets on a to at high speeds, and or bridge-type reclaimers that span s for linear recovery. Capacities vary widely depending on design, with modern units capable of reclaiming up to 5,300 tonnes per hour, as seen in rail-mounted slewing models used in terminals. Advanced features often incorporate , such as controls, dust suppression systems, and sensor-based monitoring to enhance , reduce environmental impact, and minimize operational downtime. In combined stacker-reclaimer systems, the equipment performs both stacking incoming s and reclaiming them, optimizing space in stockyards and improving homogenization of grades.

Introduction

Definition and Purpose

A reclaimer is a large-scale used in bulk material handling to recover and reclaim materials such as ores, , , fertilizers, or aggregates from stockpiles in storage yards. These machines are essential in industries like , ports, and power generation, where efficient stockpile management is critical for operational continuity. The primary purpose of a reclaimer is to ensure homogeneous material flow by retrieving stockpiled bulk materials for further , , or blending, which helps prevent of particle sizes and compositions that can occur during . This homogenization optimizes management by providing a uniform feed to downstream equipment, such as or crushers, thereby maintaining product quality and efficiency. In operation, reclaimers work in conjunction with conveyor systems and often integrate briefly with stackers to load reclaimed material onto belts or trucks for onward transport. Their capacities typically range from 500 to 10,000 tons per hour, depending on the size and density, allowing for scalable handling in high-volume environments. By automating retrieval, reclaimers enhance overall efficiency in , minimize manual labor requirements, and support continuous operations in large-scale facilities.

Historical Development

The development of reclaimer originated in the early with manual and semi-mechanized scrapers designed for small-scale stockyards in and operations, addressing the growing need for efficient amid post-Industrial Revolution expansion in resource extraction and trade. These early systems, often towed by tractors or operated by hand, focused on basic scraping mechanisms to reclaim ores and aggregates from stockpiles, marking the initial shift from purely labor-intensive methods to rudimentary mechanization. Key milestones emerged in the mid-20th century, with the seeing the introduction of mechanized stacker-reclaimers by companies like SCHADE for handling in power plants and industrial facilities. This period laid the groundwork for larger-scale operations, exemplified by SCHADE's pioneering longitudinal storage systems with portal reclaimers installed in Germany's Ruhr Valley -fired power plants during the . A significant advancement occurred in 1965 when AMECO installed the world's first portal reclaimer for mines in , enabling more versatile and high-capacity material recovery in challenging environments. The and further propelled of bucket-wheel technology for large-scale ore operations, with firms like and TAKRAF delivering integrated stacker-reclaimer systems that enhanced throughput and blending efficiency in and settings; for instance, TAKRAF replicated and upgraded 1980s-era bucket-wheel designs for modern handling. Technological shifts in the transitioned reclaimers from human-controlled to remote-operated systems, facilitated by the establishment of ISO 5049-1 standards in the late 1970s for the design of steel structures in bulk handling equipment, which standardized safety and structural integrity to support . These guidelines, first published in , influenced global engineering practices by providing rules for mobile continuous bulk handlers like reclaimers, reducing operational risks in increasingly complex stockyards. Post-2000 advancements integrated digital controls and features into reclaimer designs, enabling autonomous operations through technologies like 3D laser scanning and GPS for precise stockpile management, as seen in systems proven since the mid-2000s. High-capacity drum reclaimers, for example, incorporated energy-efficient drives, dust suppression, and by the 2020s to align with environmental regulations in eco-friendly bulk handling at ports and mines.

Types of Reclaimers

Bucket-Wheel Reclaimers

Bucket-wheel reclaimers operate using a rotating equipped with multiple that excavate material directly from the face of a . The bucket wheel is typically mounted on the end of a boom or a bridge structure, where the scooped material is transferred to an integrated for transport to the yard conveyor or discharge point. This mechanism allows for continuous reclaiming through the combined actions of bucket rotation, boom slewing (rotational movement), and (vertical adjustment), enabling precise positioning and efficient material flow in high-volume settings. These machines are available in two primary configurations: boom-type and bridge-type. Boom-type bucket-wheel reclaimers feature a slewing and boom, making them suitable for longitudinal s where the machine travels along the stockpile length, with boom lengths reaching up to 60 meters to access material efficiently. Bridge-type reclaimers, in contrast, employ a horizontal bridge spanning the stockpile width, with one or two bucket wheels mounted on traveling trolleys that move back and forth across the bridge, ideal for circular stockyards that require blending across wider areas. Reclaiming capacities for both types can reach up to 15,000 tons per hour, supporting medium to very high flow rates in demanding operations. Bucket-wheel reclaimers excel in high-speed, efficient reclaiming of homogeneous bulk materials, particularly sticky or cohesive types such as , where the rotating buckets effectively handle challenging handling properties without excessive buildup. The and slewing capabilities provide precise control over excavation depth and angle, optimizing recovery rates and minimizing material degradation in large-scale yards. These attributes make them particularly suitable for high-volume industrial applications requiring rapid throughput and reliability. Despite their strengths, bucket-wheel reclaimers have higher energy consumption due to the dynamic mechanical demands of the rotating wheel and boom movements, and they involve greater maintenance complexity from wear on buckets and drive systems compared to simpler scraper types. Additionally, boom-type variants offer only marginal blending effects, often leaving unreclaimed "dead" material that requires secondary cleanup, while bridge types are constrained to operating between adjacent stockpiles.

Scraper Reclaimers

Scraper reclaimers are specialized machines employed in for recovering stored materials from in a controlled manner, particularly in or configurations. These devices operate by utilizing scraper chains or blades mounted on a traveling structure to drag material from the base of the pile toward a central discharge point, where it is directed onto a via an inclined trough. This dragging mechanism ensures steady material flow and is well-suited for environments requiring precise recovery without excessive disturbance to the . The primary configurations of scraper reclaimers include and circular designs, each tailored to specific stockyard layouts. Portal scraper reclaimers feature a gantry-like frame that travels linearly along rails, enabling them to service stockpiles up to 70 meters wide by reclaiming material across the full cross-section or selected layers. These are commonly used in longitudinal stockyards for materials such as and ores, with reclaiming capacities reaching up to 4,000 tons per hour in modern installations. In contrast, circular scraper reclaimers operate in radial stockyards, where a rotating boom with scraper chains reclaims material from a circular pile, handling capacities of up to 6,000 tons per hour and supporting efficient homogenization in compact footprints. A key advantage of scraper reclaimers lies in their lower power requirements compared to rotational digging systems, making them energy-efficient for continuous operations and suitable for into covered storage facilities to protect materials from environmental . They excel in handling abrasive or sticky substances like , where the chain-driven scrapers maintain reliable performance even with frozen lumps, as the blades can break through hardened layers without jamming. Additionally, their design facilitates material blending through selective reclamation of pile layers, achieving high homogenization ratios essential for in industries such as and power generation. Despite these benefits, scraper reclaimers have notable limitations, including relatively slower reclaiming rates that may not meet the demands of high-throughput applications requiring over 6,000 tons per hour. The scraping action can also lead to increased on components like chains and blades due to material abrasion, potentially resulting in higher needs and some degradation of friable materials through mechanical shearing. Furthermore, their effectiveness for blending is confined to specific stockyard geometries, limiting versatility in irregularly shaped piles.

Drum Reclaimers

Drum reclaimers, also known as barrel reclaimers, are designed for the homogenization and reclaiming of materials in circular . They feature a large rotating equipped with helical scraper blades or picks that reclaim material in thin layers from the entire stockpile cross-section as the drum travels along the pile. The reclaimed material is discharged onto a central conveyor for transport. This method ensures excellent blending by mixing layers from different parts of the . Drum reclaimers are typically used in configurations for circular stockpiles with diameters up to 200 meters or more, suitable for materials like , , and that require high homogenization. Reclaiming capacities range from 1,000 to 10,000 tons per hour, depending on drum size and . Advantages include superior blending capabilities, reducing variability in , and the to handle cohesive or frozen materials effectively. They operate with moderate energy consumption and have robust designs for long service life in harsh environments. However, drum reclaimers are limited to circular stockyard geometries, have higher initial costs due to their size, and may require more space compared to other types. involves periodic inspection of the drum lining and drive systems to manage wear from abrasive materials.

Design and Components

Structural Elements

The structural elements of reclaimers form the foundational that supports the overall machine under static and dynamic loads, ensuring stability and durability in bulk operations. The main typically consists of girder booms or bridges that carry the reclaiming , such as the bucket wheel or scraper, and are engineered to withstand main loads including dead weight, live loads from , and environmental forces. These structures are designed according to ISO 5049-1 standards, which specify rules for in mobile equipment for continuous bulk , incorporating load combinations for speeds of 25 to 35 m/s (90 to 126 km/h) depending on height during non-operation and seismic loads when contractually required. For instance, in boom-type reclaimers, the slewing boom is supported by a slew bearing, while the substructure features a ring or portal that transfers forces through a three-point support system with bogies. Support systems provide mobility and balance to the , primarily through -mounted bases equipped with heavy-duty wheel assemblies capable of handling total weights exceeding 1,000 tons in large-scale units. These assemblies include forged and fracture props that limit potential wheel failure drops to 25 , ensuring safe operation on rail spans typically ranging from 8 to 15 meters. systems, often mounted on a braced boom, counteract the dead weight and up to 50% of live loads during movements, maintaining stability across various reclaimer types like bucket-wheel and scraper models. Material selection emphasizes high-strength steels to achieve resistance and longevity in aggressive environments such as ports, mines, and stockyards exposed to , , and chemicals. Common choices include SAILMA 350HI plates with a minimum yield strength of 350 for structural components like booms and girders, complemented by wear-resistant s such as Hardox 400 for high-stress areas. These selections align with ISO 5049-1 guidelines for characteristic values, prioritizing strength and resistance to . Safety features are integral to the structural design, incorporating redundancies and rigorous to mitigate risks in continuous operations. Dual hydraulic cylinders for provide capability, allowing one cylinder to sustain loads if the other fails, while anemometers trigger automatic shutdowns for wind speeds exceeding operational limits. analysis, mandated by ISO 5049-1, evaluates cyclic stresses from repeated loading, and structural redundancies like rail clamps and guy ropes enhance stability against overturning under seismic or high- conditions. These elements ensure compliance with safety factors against yield, , and across all reclaimer configurations.

Mechanical Systems

The mechanical systems of reclaimers encompass the drive mechanisms, excavation tools, transfer components, and associated maintenance features that facilitate the efficient movement and handling of bulk materials. These systems are engineered to withstand harsh operating environments, including abrasive materials and continuous operation. Drive systems in reclaimers typically utilize electric or hydraulic motors to power key movements such as slewing, travel, and luffing. Slewing, which enables rotational motion of the boom around the central axis, is often driven by electric motors rated at around 11 kW and operating at speeds of 150-1500 rpm, paired with variable voltage variable frequency (VVVF) controls for precise operation; these connect to a slew bearing equipped with an external gear rim. Travel mechanisms for the machine's mobility along rails or tracks employ shaft-mounted drive units on bogies, incorporating torque arms to manage loads. Luffing, the vertical adjustment of the boom, is powered by double-acting hydraulic cylinders that provide emergency load-holding capacity. Gear reducers are integral to these systems, particularly in bucket wheel drives, often combined with fluid couplings or hydraulic motors to ensure reliable performance under high loads. Excavation tools are designed to extract material from stockpiles and initiate its flow through the reclaimer. In bucket-wheel configurations, multiple buckets attached to a rotating wheel—constructed from high-tensile steel such as SAILMA 350HI—perform the digging, with wear-resistant digging lips made of manganese steel to endure abrasion. Scrapers, used in alternative setups, are mounted on chains or arms to scrape material from the pile face. Once excavated, the material is directed onto an integrated belt conveyor within the boom, which handles the initial transport and can operate in reversible modes for both stacking and reclaiming functions. Transfer components ensure seamless discharge of reclaimed material onto downstream systems. Tripper cars or bifurcating chutes position the material for loading onto yard conveyors, with adjustable designs to align with varying geometries. To mitigate generation during transfer, systems incorporate sprays or fogging mechanisms, alongside features like minimized drop heights and telescopic chutes that reduce material velocity and airborne particles. Maintenance considerations for these mechanical systems emphasize in conditions to minimize . Centralized systems deliver grease to critical points such as bearings and gears, with relubrication recommended every 24 hours to prevent wear. Wear-resistant linings, such as bolted SAILHARD plates or ceramic-rubber composites, are applied to chutes, buckets, and conveyor components, requiring regular inspections and replacements to extend ; these materials are selected to match the machine's intervals, enhancing overall longevity.

Operation and Control

Reclaiming Processes

The reclaiming process begins with a thorough preparation phase focused on assessment to ensure safe and efficient recovery. Operators evaluate the 's height, width, and geometry, considering the 's —typically ranging from 30 to 40 degrees for common bulk materials such as , , and aggregates—which determines the natural slope and stability of the pile. properties, including , flowability, and content, are also analyzed to select an appropriate reclaiming strategy, such as full-face or partial excavation, preventing collapses or uneven recovery. During execution, the reclaimer is positioned along the 's rail track or base, aligned to target the designated face or section. Excavation commences using mechanical tools like bucket wheels for digging into the pile or scrapers for surface recovery, progressing in controlled layers or benches to maintain structural integrity. The extracted material is then discharged onto an integrated at a regulated rate, ensuring consistent blend ratios by reclaiming across the full cross-section of the stockpile for homogenization while avoiding conveyor overloads through paced feeding. Operation requires continuous monitoring to adapt to dynamic pile geometry, such as or uneven surfaces, with operators making real-time adjustments to the machine's travel speed, slewing angle, or excavation depth to optimize and prevent inefficiencies. Multiple passes across benches are performed in a sequential manner to fully deplete the . Shutdown protocols prioritize , incorporating immediate activation of stops to halt all motion upon detection of anomalies like excessive or surges. flow is cut off via or chutes to avert spillage, and structural is mitigated by securing the machine with rail clamps and verifying load balances before any repositioning.

Automation and Control Systems

Automation and control systems in reclaimer operations have transitioned from manual oversight to sophisticated digital frameworks, enabling precise and efficient . The shift to programmable logic controllers (PLCs) in the 1990s marked a pivotal advancement, replacing traditional systems with programmable for improved reliability in stacker-reclaimer functions. By the early 2000s, fully autonomous systems emerged, as exemplified by iSAM AG's implementation of the first such stacker-reclaimer in the in 2000, integrating sensors for unmanned operation. Contemporary systems enable remote monitoring and comprehensive , supporting 24/7 operations from centralized control rooms while optimizing stockyard workflows. Central to these systems are sensors that monitor critical parameters, including position, load, and material flow, to ensure safe and effective reclaiming. Laser scanners and 3D LiDAR devices, such as those operating at 200,000 points per second with fog-penetrating 1550 nm wavelengths, enable detailed profiling and terrain modeling over distances exceeding 200 meters. kinematic (RTK) GPS receivers provide centimeter-level positioning accuracy for the reclaimer structure. These inputs feed into control algorithms that optimize reclaiming paths, adjusting slew speeds and translation steps for uniform material extraction and minimal air-digging, often using proportional-integral-derivative () controllers and for dynamic adaptation. Advanced features further enhance system intelligence and integration. Artificial intelligence (AI)-driven predictive maintenance analyzes sensor data from thousands of tags—such as PLC inputs on conveyors and lubrication systems—to forecast failures, as demonstrated in an iron ore mining application where it reduced unscheduled downtime by 25% and boosted annual productivity by 1.2 million tons. Safety compliance adheres to standards like (2025 edition), which governs in instrumented systems for process industries, ensuring risk reduction through verified hardware and software lifecycles. A notable example is US9073701B2, which automates turning speed and translation steps in bulk reclaimers using sensors and flow estimation, yielding 5-9% productivity gains and 8-20% reduced variability in operations. These technologies oversee basic reclaiming sequences, such as bucket wheel advancement, to maintain homogeneity without operator intervention. As of 2025, upgrades including advanced AI integrations and energy-efficient controls are increasingly adopted in new stacker-reclaimer installations to enhance reliability and .

Applications

Industrial Sectors

Reclaimers play a pivotal role in the and minerals sector, particularly for managing large stockpiles at iron mines in , where they facilitate the efficient transfer of materials to processing plants. Facilities in the region, such as BHP's South Flank project and those operated by Rio Tinto, utilize bucket-wheel reclaimers to handle . For example, BHP's reclaimer at South Flank has a nominal capacity of 20,000 tonnes per hour, enabling seamless integration with downstream beneficiation processes. These machines ensure consistent supply to concentrators and plants, supporting 's position as a leading global exporter of . In ports and terminals, reclaimers are essential for handling, optimizing storage and export operations at major hubs like the and Dampier Port in . At Rotterdam's EMO terminal, automated stacker-reclaimers manage inflows for European energy markets, coordinating with ship loaders to achieve high-throughput exports. Similarly, Dampier Port, operated by Rio Tinto, integrates reclaimers with conveyor systems for efficient loading of bulk commodities like onto vessels bound for international markets, with a primary focus on mineral exports. Within the power generation industry, reclaimers are deployed for coal yard management at thermal plants, where they support fuel blending to maintain stable combustion and minimize emissions variability. Bridge-type bucket-wheel reclaimers slice through stockpiles to extract blended coal mixes, allowing plants to combine high- and low-grade coals for optimal boiler performance and reduced sulfur output fluctuations. This process is critical for facilities reliant on imported and domestic coals, ensuring reliable fuel quality for continuous electricity generation. Reclaimers also find application in other sectors, such as cement production, where they enable homogenization by reclaiming layered stockpiles of and clay for uniform feed. In these operations, side or reclaimers extract materials from longitudinal piles, achieving blending efficiencies that stabilize clinker quality and reduce production variability. In fertilizer plants, reclaimers handle phosphate rock stockpiles, using scraper or barrel mechanisms to recover and blend materials for processes, ensuring consistent nutrient composition in final products. Reclaimers are also used in steel production for managing stockpiles of and to support consistent supply to blast furnaces and plants.

Efficiency and Environmental Benefits

Reclaimers contribute to by automating processes, significantly reducing labor requirements. technologies, such as integrated and real-time monitoring systems, minimize manual intervention, leading to substantial labor cost reductions in stockyard operations. For instance, modern bucket-wheel reclaimers enhance by streamlining reclaiming tasks that traditionally required extensive human oversight. Faster throughput capabilities further optimize efficiency, allowing reclaimers to process materials at higher rates and minimize stockyard needs. Smart stockyard management systems, incorporating machine-level optimization, have demonstrated reclaim rate increases of up to 11.3%, enabling more compact storage configurations without compromising . Intelligent stacker-reclaimers can achieve 2.5 to 3 times the of conventional loaders, supporting -efficient designs like circular stockyards that handle high volumes in limited areas. Cost savings in reclaimer operations stem from advancements in and strategies. Variable speed drives in contemporary designs reduce by 20% to 50% by optimizing motor speeds for pumps and conveyors, lowering overall operational expenses. , utilizing data analytics to anticipate failures, extends equipment lifespan and cuts costs by up to 30% compared to traditional methods, preventing in bulk handling systems. Environmentally, reclaimers promote through integrated dust suppression and material optimization features. Dust control systems effectively reduce emissions of , improving air quality around stockyards and complying with regulatory standards. Enhanced blending capabilities during reclaiming ensure uniform material composition, optimizing in downstream processes like power generation and minimizing waste generation in by promoting . Despite these advantages, reclaimers face challenges related to noise and energy demands, which are increasingly mitigated through advancements in electric drives and .

References

  1. [1]
    Bucket wheel stacker reclaimers I thyssenkrupp
    Bucket wheel reclaimers are the ideal means of handling and moving large amounts of bulk materials in the shortest possible time.
  2. [2]
    What are stacker reclaimers? - BOOTEC
    Bridge-type stacker reclaimers have a bridge that spans the width of the stack. They are used for stacking and reclaiming material in a single row or stack.
  3. [3]
    Bucket Wheel Stacker Reclaimers - Richmond Engineering Works
    Our stacker reclaimers are designed as either rail-mounted or mobile (on crawler tracks) and can be trenching or slewing type machines.
  4. [4]
    Reclaimer RL4 - Linear Engineering
    Project Overview. Reclaimer RL4 is a new rail mounted, slewing, luffing, bucketwheel reclaimer that is capable of reclaiming coal at a nominal rate of 5,300tph.
  5. [5]
    [PDF] Construction, Working and Maintenance of Stackers and Reclaimers ...
    Stackers and reclaimers are also required for homogenization / blending of bulk materials. Homogenization / blending is often necessary in the cement industry, ...
  6. [6]
    Stacker-Reclaimer | THE STORIES | Kawasaki Heavy Industries, Ltd.
    One mission of a material handling system is to stack coal, iron ore, fertilizer, and other bulk materials in piles, or to reclaim and move them from ...
  7. [7]
    Bulk Material Storage and Storage Yard Machines - IspatGuru
    Dec 9, 2020 · As the blending effect is marginal, the reclaimer is mainly used for reclaiming operation. The reclaiming of material primarily occurs during ...
  8. [8]
    What is the Difference Between Stacker and Reclaimer?
    Apr 11, 2024 · A stacker is essentially the master of material deposition. Its primary function is to pile bulk materials, such as limestone, coal, ores, and ...
  9. [9]
    Bulk Material Handling Reclaimer System
    In stockMineAlpine reclaimers are designed to reclaim bulk materials from stockpiles at mines, ports, steel plants, power stations, etc. in a quick, efficient and ...
  10. [10]
    Reclaimers, Portal Reclaimer & Scraper Reclaimer | AMECO Group
    AMECO Scraper Reclaimers are Bulk Material Handling equipment used in several industries to collect and redistribute bulk material from temporary storage.
  11. [11]
    Elecon Scraper Reclaimer | PDF | Industries | Nature - Scribd
    Rating 5.0 (1) The Reclaiming Scraper was introduced for reclaiming material in open-cast mines in the begining of the 20 the Century. The actual scraping and loading done ...Missing: early | Show results with:early
  12. [12]
    Scrapers - Historical Construction Equipment Association
    Mar 13, 2013 · Developed in the 1910s, these scrapers were designed for use behind tractors, one to six scrapers per tractor. Capacity was about one cubic yard ...
  13. [13]
    Yard work: stackers, reclaimers and other stockyard equipment
    May 10, 2011 · The machines have a stacking capacity of 10,000tph and a reclaim capacity of 12,000tph. Each machine is supplied with its own rail track. Some ...
  14. [14]
    [PDF] SCHADE Performance in Stockyard Technologies | AUMUND Group
    Jun 7, 2023 · Since its incorporation in 1879 SCHADE has become a recognised leader in the field of stockyard equipment. Throughout the years,.
  15. [15]
    AMECO Group, Custom bulk handling equipment for demanding ...
    1965. First Worldwide Portal Reclaimer installed for Morocco Phosphate Mines. 1969. Entered North American market. 1971. First Reclaimers for Woodchips, USA ...
  16. [16]
    Combined stacker / reclaimers - TAKRAF GmbH
    Bucket wheel stacker/reclaimer for bauxite. This stacker/reclaimer was a replica of a machine built by TAKRAF in the 1980s. All mechanical and electrical ...
  17. [17]
    ISO 5049-1:1980 - Mobile continuous bulk handling equipment
    ISO 5049-1:1980 Mobile continuous bulk handling equipmentPart 1: Rules for the design of structures. Withdrawn (Edition 1, 1980). New version available: ISO ...Missing: history | Show results with:history
  18. [18]
    [PDF] ISO 5049-1:1980 - iTeh Standards
    Sep 15, 1980 · ISO 5049-1:1980 is about mobile continuous bulk handling equipment, specifically rules for the design of structures, and is part 1.Missing: 1970s | Show results with:1970s
  19. [19]
    Autonomous Combined Stacker/Reclaimers - iSAM AG
    This solution is based on a combination of 3D laser and GPS technology which has already proven itself over 15 years and is today in use also in iSAM autonomous ...Missing: modern digital post- 2000
  20. [20]
    Reclaimers Market Research Report 2033 - Dataintelo
    ... environmental regulations. Modern reclaimers are being designed with energy-efficient drives, dust suppression systems, and noise reduction technologies to ...
  21. [21]
    Bucket-Wheel Reclaimer | TAKRAF GmbH
    These reclaimers are suitable for medium to very high flow rates and are ideal for reclaiming large amounts of bulk material from a stockpile. Design features ...
  22. [22]
    None
    ### Summary of Key Technical Details on Bucket Wheel Reclaimers
  23. [23]
    Scraper reclaimers – leading technology | TAKRAF
    Scraper reclaimers are for automatic bulk storage, used in many industries, with high performance, spans up to 70m, and capacities up to 6,000 t/h.
  24. [24]
    [PDF] Performances in Stockyard Technologies - AUMUND Group
    Today, SCHADE engineers are building portal scraper reclaimers for stock yards of 63 m with a reclaim capacity of 4,000 t/h and machines with a span of more ...
  25. [25]
    Scraper Type Reclaimers (Portal & Bridge) - MCI Austria
    Portal & Scraper Type Reclaimers ensure reliable bulk material handling with high homogenization, low energy use, and minimal maintenance.Missing: limitations | Show results with:limitations
  26. [26]
    Scraper Blade - an overview | ScienceDirect Topics
    Bridge reclaimers are used in longitudinal and circular stockyards. Their main advantage is the mixing or blending of the material, whereas the main ...
  27. [27]
    Advantages and disadvantages of some reclaimers. - bulk–online
    Jan 22, 2008 · Bridge reclaimers are not good for multiple product yards, high capacity operation and yards with low rates of stockpile turnover.Missing: mechanism configurations limitations
  28. [28]
    Scraper reclaimers - Metso
    Scraper reclaimers are designed to stack and/or reclaim materials with efficient reliability due to being able to service parallel storage piles from booms.Missing: bulk limitations
  29. [29]
    ISO 5049-1:1994 Mobile equipment for continuous handling of bulk ...
    In stock 2–5 day deliveryISO 5049-1:1994 establishes rules for designing steel structures for mobile continuous bulk handling equipment, including stackers and shiploaders.Missing: history | Show results with:history
  30. [30]
    [PDF] 5049-I - iTeh Standards
    Jul 1, 1994 · Standard 5049-I is for mobile equipment for continuous handling of bulk materials, specifically rules for the design of steel structures.Missing: history | Show results with:history
  31. [31]
    Bucket-Wheel and Drum Reclaimers - TAKRAF GmbH
    Boom-type bucket-wheel reclaimers are suitable for medium to very high flow rates, whilst bridge-type bucket wheel reclaimers are more suited to the blending of ...Missing: advantages limitations<|control11|><|separator|>
  32. [32]
    Dana News – Stacker reclaimers
    Stacker reclaimers stack material in stockpiles and reclaim loads with a bucket wheel, moving horizontally, vertically, and rotationally.Missing: weight | Show results with:weight
  33. [33]
    Dust Suppression System for Stacker and Reclaimer
    Dust suppression systems designed for stackers and reclaimers prevent airborne dust emissions during stacking and reclaiming operations, improving worker safety ...
  34. [34]
    Wear lining for bucket reclaimers spill wall - Metso
    Choosing an Xalloy material with a wear life that more closely matches the machine maintenance intervals improves sustainability. Correct layout and material ...Missing: lubrication | Show results with:lubrication
  35. [35]
    Angles of Repose - The Engineering ToolBox
    The angle of repose, or critical angle of repose, of a granular material is the steepest angle of descent or dip relative to the horizontal plane.
  36. [36]
    Automation of Stacker Reclaimer Using Programmable Logic Control
    This document discusses automating a stacker reclaimer system using programmable logic control. A stacker reclaimer is used to store and retrieve bulk ...
  37. [37]
    [PDF] Performance Improvements for Stockyard Equipment with Existing ...
    iSAM built the first fully autonomous stacker/reclaimer in the Port of Hamburg in 2000. To date, there is still no better alternative to the fundamental ...
  38. [38]
    Stacker/reclaimer automation - Solutions for marine terminals - ABB
    ABB's Stacker/Reclaimer automation system offers the required capacity and flexibility for stockyard operations and improves the working environment.Missing: drive excavation transfer engineering<|control11|><|separator|>
  39. [39]
    [PDF] Automation of Stacker/Reclaimers for Bulk Materials - iSAM AG
    Apr 17, 2019 · The new 3D LiDAR delivers 200.000 points/second, focused around the bucket wheel thus allowing true 3D reclaim control. While volumetric reclaim ...
  40. [40]
    US9073701B2 - Bulk material reclaimer control system
    The present invention refers to a control system for bulk material reclaimers that comprises an automated control of turning speed and translation step ...
  41. [41]
    Leading iron ore mining company reduces reclaimer fleet's ...
    Mar 27, 2022 · The bucketwheel reclaimer is a very complex machine that necessitates complex AI technology for predictive maintenance. It consists of ...
  42. [42]
    Back to Basics 08 – IEC 61511 - exida
    May 21, 2019 · The main objective of IEC 61511 is to use safety instrumented systems to reduce risk to a tolerable level by following the overall hardware and ...
  43. [43]
    Delivering some of the world's largest rail-mounted machines
    Oct 5, 2020 · Thyssenkrupp delivered two rail-mounted stackers and one bucket wheel reclaimer, capable of 20,000 tonnes/hour throughput, with stackers at ...
  44. [44]
    Iron Ore Western Australia | Global - Rio Tinto
    Western Range's annual production capacity of 25 million tonnes of iron ore will help sustain Pilbara Blend production from our existing Paraburdoo mining hub.
  45. [45]
  46. [46]
    Rio Tinto's Dampier renews stacker trio ‣ WorldCargo News
    Jul 1, 2017 · In early August ThyssenKrupp completed a A$100M contract to fabricate and construct three coal stackers and a reclaimer for the Port Kembla Coal ...
  47. [47]
    Types of Coal and Fuel Blending Tips for Coal Power Plants
    Sep 1, 2021 · Methods of Blending · 1. A bridge-type bucket wheel reclaimer, equipped with a rake or an active scraper in case of poor flow properties, ...
  48. [48]
    [PDF] Blending of coals to meet power station requirements
    Low-grade (high ash) coal can be mixed with higher grade (imported) coal without deterioration in thermal performance of the boiler, thus reducing the cost of ...
  49. [49]
    Pre-Homogenization (Stacking and Reclaiming).
    Pre-homogenization increases raw material consistency using stacking and reclaiming. A stacker builds piles in layers, and a reclaimer extracts material using ...
  50. [50]
    Storage Solutions for Solid Fertilizer Products
    Feb 19, 2020 · For the recovery of product from a pile, scraper reclaimers are the preferred (and dominant) equipment of choice for operators and planners ...
  51. [51]
    Bucket Wheel Reclaimer Market Size And Forecast
    Rating 5.0 (87) The integration of automation and IoT technologies can enhance operational efficiency and reduce labor costs. According to a report from the International ...Missing: gains | Show results with:gains
  52. [52]
    Bucket Wheel Stacker Reclaimer Market Size, Trends & Analysis ...
    Companies are seeking solutions that optimize material handling processes, reduce labor costs, and improve overall productivity. bucket wheel stacker reclaimers ...
  53. [53]
    MRA's Smart Stockyard Management System improves mine to port ...
    Apr 23, 2020 · MRA's Smart Stockyard Management System with machine-level laser optimisation had increased the average reclaim rate by 11.3% for automated ...
  54. [54]
    Intelligent Stacker-Reclaimer (Compact Model)
    This integration enables unified operations for material reclaiming, transfer, stacking, and quantitative truck loading. This paper aims to provide an in-depth ...
  55. [55]
    How Circular Stockyards Handle High Capacity With Limited Space
    May 5, 2021 · Circular stockyards use a circular design, central columns, and central column-supported systems to handle high capacity in limited spaces. ...
  56. [56]
    Energy savings using variable speed drives (VSDs)
    Oct 6, 2022 · Installing modern VSDs can drastically reduce energy consumption (in some cases by up to 50%). This, in turn, can significantly impact plant energy bills.
  57. [57]
    Variable Frequency Drives Save Money - Rohde Brothers
    Oct 8, 2024 · Energy Savings: By optimizing motor speed, VFDs applied to pumps or fans can reduce energy consumption by up to 50%. This leads to substantial ...
  58. [58]
    Industrial Equipment Maintenance: Extending Asset Lifespan - LLumin
    Apr 14, 2025 · Studies show that predictive maintenance can reduce maintenance costs by up to 30% compared to traditional preventive strategies. For example, ...
  59. [59]
    7 Benefits of An Effective Dust Control Program - Envirotac Inc
    Apr 2, 2024 · Controlling dust emissions leads to cleaner air, benefiting both human health and the environment. Reduced particulate matter in the air ...
  60. [60]
    [PDF] Pilbara Air Quality Program. State of the art dust controls. - BHP
    Direct to Ship loading of a significant portion of ore arriving from our mines, reducing the potential for dust emissions through ore handling. We are committed ...
  61. [61]
    Applications of variable speed drive (VSD) in electrical motors ...
    In many applications VSDs reduce motor electricity consumption by 30–60%. The potential for electrical motor energy savings is enormous since motor systems use ...