Sodium tert -butoxide
Sodium tert-butoxide, also known as sodium 2-methylpropan-2-olate, is a white, hygroscopic solid chemical compound with the molecular formula C₄H₉NaO and a molecular weight of 96.10 g/mol.[1] It appears as a powder, crystals, or chunks and is highly reactive with water and air, decomposing to sodium hydroxide and tert-butanol while exhibiting pyrophoric and self-heating properties.[1] The compound has a melting point of approximately 180–295 °C (with decomposition) and is soluble in tetrahydrofuran (up to 32 g/100 g) and tert-butanol (0.208 M at 30 °C, increasing to 0.382 M at 60 °C), but poorly soluble in hydrocarbons.[2][3] This alkali metal alkoxide is synthesized by reacting metallic sodium with dry tert-butanol in an inert atmosphere, typically in tetrahydrofuran (THF) solvent, followed by filtration, solvent evaporation, and purification via sublimation at around 140 °C under vacuum, yielding a moisture-sensitive product in over 90% efficiency.[4] In the solid and gas phases, sodium tert-butoxide adopts a hexameric polymeric cluster structure, distinguishing it from the tetrameric forms of heavier alkali analogs.[4] As a strong, non-nucleophilic base (pKₐ of conjugate acid ~18), it is widely employed in organic synthesis for deprotonations, such as in the formation of enolates or carbanions, and serves as a safer alternative to sodium hydride in coupling reactions like the synthesis of adefovir dipivoxil intermediates.[5][1] Beyond traditional synthesis, sodium tert-butoxide functions as a catalyst or promoter in transition-metal-free cross-couplings, including the arylation of benzene derivatives with aryl halides facilitated by ligands like 1,10-phenanthroline, where it may indirectly enable electron transfer via formation of organic donors rather than direct single-electron transfer due to its moderate oxidation potential (+0.10 V vs. SCE in DMF).[6] It also activates first-row transition-metal precatalysts for amination of aryl chlorides and supports aerobic dehydrogenations of N-heterocycles like quinolines using DMSO/O₂ systems.[1][7] In materials science, its volatility and thermal stability make it a precursor for atomic layer deposition (ALD) of sodium-containing oxide thin films, such as NaAlₓOᵧ, enabling precise control over composition and conformality when co-reacted with water or ozone.[4] Handling requires strict precautions due to its classification as a flammable solid (flash point 14 °C), corrosive to skin and eyes, and self-heating substance; it demands inert atmospheres, protective equipment (gloves, face shields, P3 respirators), and storage under argon or nitrogen to prevent ignition or decomposition.[1]Properties
Physical properties
Sodium tert-butoxide is a white to off-white hygroscopic solid with the chemical formula \ce{NaOC(CH3)3} or \ce{(CH3)3CONa}. Its molar mass is 96.10 g/mol.[1][2] The compound exhibits a density of 1.025 g/cm³ at 20 °C.[1] It has a melting point of approximately 180–295 °C, with decomposition.[8][9][3]| Property | Value |
|---|---|
| Appearance | White to off-white hygroscopic solid |
| Density | 1.025 g/cm³ (20 °C) |
| Melting point | 180–295 °C (decomposes) |
Chemical properties
Sodium tert-butoxide serves as a strong, non-nucleophilic base due to the steric bulk of the tert-butyl group, which hinders nucleophilic attack, while the pKa of its conjugate acid, tert-butanol, is 18 in water, indicating substantial basicity.[11] The compound exhibits high moisture sensitivity, reacting vigorously with water to produce tert-butanol and sodium hydroxide.[12] It is also highly air-sensitive and pyrophoric, reacting with air to potentially ignite spontaneously.[13][14][12] Regarding thermal stability, sodium tert-butoxide decomposes above 200°C, with decomposition occurring around 263–270°C to yield sodium oxides, carbon oxides, and other pyrolysis products.[15][12] The material is flammable in both solid and solution forms, attributable to its low flash point of 14 °C.[1]Synthesis
Laboratory preparation
Sodium tert-butoxide is commonly prepared in the laboratory by deprotonating tert-butanol with sodium hydride under an inert atmosphere, such as argon or nitrogen, to prevent moisture-induced side reactions. The reaction proceeds as follows: (CH_3)_3COH + NaH \rightarrow (CH_3)_3CONa + H_2 This method is favored for its straightforward execution and reduced risk compared to alternatives involving alkali metals. The procedure requires strictly anhydrous conditions: sodium hydride is slowly added to a solution of tert-butanol in a dry solvent like tetrahydrofuran (THF) or toluene, with the temperature controlled below 30°C initially to manage hydrogen gas evolution, followed by reflux at 60–110°C for 1–2 hours to ensure completion. Excess solvent and unreacted materials are removed by distillation under reduced pressure, and the product is isolated as a white solid, often by filtration to separate any insoluble residues. Yields on laboratory scales typically range from 80–95%.[16][17] An alternative laboratory synthesis involves the direct reaction of tert-butanol with sodium metal, which generates hydrogen gas vigorously and necessitates careful temperature control to mitigate explosion hazards. Sodium metal is first melted and added dropwise as small droplets (1–5 mm) to boiling tert-butanol containing a catalytic amount of iron(III) chloride (about 2% solution), under stirring in a nitrogen atmosphere. The mixture is maintained at the boiling point of tert-butanol (approximately 82°C) for 4 hours until hydrogen evolution ceases, forming a suspension of the product. Unreacted sodium or impurities are removed by filtration, and the filtrate is evaporated and dried under vacuum at 150°C to yield the solid. This approach achieves high purity (>99%) but is more demanding in terms of safety protocols due to the reactivity of sodium.[18]Commercial production
Sodium tert-butoxide is commercially produced on an industrial scale primarily through the reaction of sodium hydride with tert-butanol in continuous flow reactors under an inert atmosphere, such as nitrogen or argon, to minimize exposure to moisture and oxygen.[19] This method operates at temperatures between 25°C and 50°C, achieving yields of 85–95% while ensuring efficient heat management and safety due to the exothermic nature of the reaction.[19] The process is scalable, supporting batch sizes from 100 kg to 10,000 kg, and represents an advancement over batch methods for consistent product quality.[19] Major producers include global chemical companies such as Merck (formerly Sigma-Aldrich), Thermo Fisher Scientific, Evonik Industries, and American Elements, alongside specialized suppliers like Tatva Chintan Pharma Chem Ltd. and Jubilant Ingrevia Ltd. in India.[1][20][21] The compound is commercially available as a white to off-white powder with 95–99% purity or as pre-dissolved solutions, such as 1 M in tetrahydrofuran (THF), packaged under inert conditions to maintain stability.[22][1] Purity grades are categorized as reagent grade (>95% for laboratory applications) or technical grade (lower purity for bulk industrial use), with common impurities including sodium hydroxide and sodium carbonate arising from inadvertent moisture exposure during handling or storage.[22][19] These impurities are limited to less than 2% in commercial products through rigorous drying and inert processing.[23] Owing to its extreme sensitivity to air and water, sodium tert-butoxide is manufactured on demand to avoid degradation, with production economics tied to fluctuating demand in the organic synthesis sector.[24] The global market emphasizes just-in-time supply chains, supported by scalable technologies that offer payback periods of 1–6 years for investments in continuous flow systems.[19] The reaction produces hydrogen gas as a byproduct, which is safely managed through venting into inert gas scrubbers or captured for potential reuse, thereby reducing environmental emissions and enhancing process sustainability.[19]Structure
Solid-state structure
In the solid state, sodium tert-butoxide adopts discrete oligomeric cluster structures, forming hexameric \ce{[(CH3)3CONa]6} and nonameric \ce{[(CH3)3CONa]9} units rather than extended polymeric chains observed in less sterically hindered sodium alkoxides, such as the methoxide or ethoxide, where the smaller alkyl groups allow for infinite lattices.[25] The bulky tert-butyl groups shield the oxygen atoms, limiting coordination and favoring compact, spherical clusters that isolate the sodium ions within the aggregate. The compound exhibits polymorphism, with structures elucidated by single-crystal X-ray diffraction. One form comprises exclusively hexameric clusters in an orthorhombic crystal system (space group P2_12_12_1, Z=20), featuring five independent hexamers per asymmetric unit.[25] The other polymorph contains a mixture of hexameric and nonameric clusters in a trigonal crystal system (space group R\bar{3}, a \approx 19.20 Å, c \approx 42.61 Å, Z=90), where the nonamers approximate a spherical arrangement and the hexamers adopt a prismatic motif.[26] Within these clusters, each sodium cation is coordinated by three to six oxygen atoms from bridging tert-butoxide ligands, yielding distorted octahedral or prismatic geometries around the metal centers; for instance, the hexameric unit positions Na and O atoms alternately at the vertices of a hexagonal prism. Representative Na–O bond distances vary from 2.23 to 2.31 Å across the coordination sites, reflecting the ionic character and bridging nature of the interactions, while C–O bond lengths are approximately 1.4 Å, consistent with single-bond character in the alkoxide moiety.[26] These structural features underscore the role of steric hindrance in stabilizing finite oligomers over extended networks.[25]Solution structure
In polar solvents such as tetrahydrofuran (THF) and ethanol, sodium tert-butoxide undergoes dissociation into solvated Na⁺ cations and (CH₃)₃CO⁻ anions, facilitated by the coordinating ability of these solvents. In THF, infrared spectroscopy reveals that the predominant species is a tetrameric aggregate [(NaOtBu)₄], where each sodium ion is coordinated by solvent molecules, with solvation increasing from three to four THF molecules per tetramer as the solvent excess grows; the stability constant for THF coordination per Na-O bond is 5.0 L mol⁻¹.[27] The bulky tert-butoxide ligand limits further aggregation by steric hindrance, promoting lower-order clusters compared to smaller alkoxides. In polar aprotic solvents, sodium tert-butoxide exhibits partial ion pairing, with conductometric studies in dimethyl sulfoxide (DMSO) yielding an association constant of 106 M⁻¹, indicating a mixture of free ions and contact ion pairs.[28] Characteristic ¹H and ¹³C NMR shifts in dilute solutions show signals for the tert-butyl group (¹H around 1.2–1.3 ppm, ¹³C around 70–75 ppm for the quaternary carbon), consistent with symmetric environments of free or loosely paired ions. Solvation effects are pronounced, with Na⁺ ions preferentially coordinated by multiple solvent molecules (e.g., four in excess THF), while the sterically demanding tert-butoxide anion remains largely unsolvated beyond its ionic form, minimizing higher-order aggregation. Temperature dependence studies demonstrate increased dissociation with rising temperature; in DMSO, conductivity data from 10–40 °C reveal a shift toward free ions, with negative enthalpy and entropy changes for ion-pair association (ΔH ≈ -5 to -10 kJ mol⁻¹, ΔS ≈ -20 to -40 J mol⁻¹ K⁻¹), underscoring the endothermic nature of dissociation.[28]Gas phase structure
In the gas phase, sodium tert-butoxide predominantly adopts a hexameric cluster structure, similar to the solid state, though mass spectrometry indicates the presence of higher oligomers such as nonamers depending on conditions.[4] This volatility supports its use as a precursor in vapor deposition techniques.Reactions
Basic reactions
Sodium tert-butoxide serves as a strong, sterically hindered base in deprotonation reactions of weak acids, particularly those with pKa values in the range of 15–25, allowing selective abstraction of protons without affecting stronger acids present in the substrate. This selectivity arises from the conjugate acid of tert-butoxide (tert-butanol) having a pKa of approximately 18 (estimated) in water and 32 in DMSO, enabling equilibrium deprotonation of slightly more acidic protons like those alpha to carbonyls. A representative application is the generation of enolates from ketones, where sodium tert-butoxide abstracts an alpha proton to form the sodium enolate and tert-butanol: (\ce{CH3)3CONa} + \ce{RCH2COR'} \rightarrow \ce{(CH3)3COH} + \ce{RCH=C(ONa)R'} This reaction is commonly employed in aldol-type processes or enolate alkylations, with the bulky nature of the base favoring kinetic enolates at low temperatures.[29] In elimination reactions, sodium tert-butoxide promotes E2 mechanisms with alkyl halides, preferentially yielding the Hofmann product—the less substituted alkene—due to steric hindrance that directs proton abstraction from the least hindered beta position.[30] For example, treatment of 2-bromobutane with sodium tert-butoxide in tert-butanol favors 1-butene over 2-butene, contrasting with smaller bases that produce Zaitsev products.[31] Sodium tert-butoxide is also widely used as the base in palladium-catalyzed Buchwald-Hartwig aminations, facilitating the coupling of aryl halides with amines by deprotonating the intermediate palladium-amido complex or the amine substrate to drive C–N bond formation: \ce{ArX + HNR2 ->[Pd][NaOtBu] ArNR2 + HX} This role is critical for high yields in cross-couplings, as demonstrated in early methodologies for arylamine synthesis.[32]Nucleophilic reactions
Sodium tert-butoxide serves as a source of the tert-butoxide anion, which, despite its steric bulkiness rendering it a relatively poor nucleophile compared to less hindered alkoxides, can engage in nucleophilic substitution reactions under appropriate conditions. In particular, it undergoes SN2 reactions with primary alkyl halides to form tert-butyl ethers. The general reaction is represented as: (\ce{CH3})_3\ce{CONa} + \ce{RCH2X} \rightarrow \ce{RCH2OC(CH3)3} + \ce{NaX} where R is an alkyl group and X is a halide leaving group. This process follows the Williamson ether synthesis mechanism, where the nucleophilic tert-butoxide attacks the carbon bearing the halide, displacing the leaving group in a concerted backside attack. However, the three methyl groups on the tert-butoxide significantly hinder access to the electrophilic center, making the reaction less efficient for even primary substrates and prone to competing elimination pathways if the halide is secondary or the conditions favor E2.[33] The tert-butoxide anion also participates in ring-opening reactions of strained cyclic compounds such as epoxides and lactones. With epoxides, under basic conditions, the nucleophilic attack occurs at the less substituted carbon, yielding a β-hydroxy tert-butyl ether. This regioselectivity arises from the SN2-like mechanism, where the nucleophile approaches the less hindered site of the electrophilic epoxide. For example, sodium tert-butoxide in a polar aprotic solvent can open unsubstituted ethylene oxide to form 2-(tert-butoxy)ethanol, though yields may be moderated by the anion's bulk. Similar nucleophilic addition to lactones involves attack at the carbonyl carbon, leading to ring-opened tert-butyl esters with a pendant alcohol group. This is exemplified in the anionic ring-opening polymerization of lactones, where sterically hindered alkoxides like tert-butoxide initiate the process by nucleophilic acyl substitution, producing hydroxy-terminated polyester chains. Such reactions are controlled by the initiator concentration and solvent, with tert-butoxide providing slower propagation rates due to steric effects but enabling precise molecular weight control in continuous-flow setups. In inorganic and organometallic chemistry, sodium tert-butoxide is commonly employed in salt metathesis reactions to introduce the tert-butoxide ligand into metal complexes. The tert-butoxide anion displaces halide ions from transition metal halides, forming the corresponding metal tert-butoxide and sodium halide. A representative example is: \ce{NaOC(CH3)3 + MCl -> MOC(CH3)3 + NaCl} where M denotes a transition metal such as titanium or zirconium. This method is particularly effective for synthesizing homoleptic tert-butoxide complexes of group 4 metals, as the metathesis proceeds cleanly in aprotic solvents like toluene, avoiding side reactions common with more reactive organometallics. The steric bulk of tert-butoxide stabilizes the resulting complexes, making them useful precursors for further transformations in catalysis and materials synthesis. However, the reaction's success depends on the metal's coordination preferences, with early transition metals forming stable tetra(tert-butoxide) species more readily than later ones.[34] The tert-butoxide anion can facilitate certain pericyclic rearrangements by acting as a nucleophilic initiator, particularly in variants of the Claisen and Cope rearrangements where initial addition or activation steps are involved. In modified Claisen processes, such as those involving allyl vinyl ethers, tert-butoxide promotes the [3,3]-sigmatropic shift through nucleophilic assistance in enol ether formation, though its primary role remains basic. Similarly, in anionic Cope rearrangements, tert-butoxide initiates the process by generating enolate-like species that undergo sigmatropic migration, as seen in oxy-Cope cascades leading to δ,ε-unsaturated carbonyls. These applications leverage the anion's ability to add to activated substrates, triggering the rearrangement pathway despite its hindered nature.Applications
Organic synthesis
Sodium tert-butoxide acts as a strong, non-nucleophilic base in organic synthesis, particularly catalyzing condensation reactions such as aldol and related Tishchenko reactions as well as Knoevenagel reactions by deprotonating active methylene groups to generate enolates that add to carbonyl compounds. In the Aldol-Tishchenko-Tishchenko reaction, it facilitates the one-step formation of 1,3-diol diesters from ketones and excess aldehydes; for instance, the reaction of isobutyrophenone with excess benzaldehyde yields anti-1,3-dibenzoyloxy-2,2-dimethyl-1,3-diphenylpropane with high diastereoselectivity under mild conditions.[35] Its basicity similarly enables Knoevenagel condensations, where it promotes the formation of α,β-unsaturated compounds from aldehydes and active methylene reagents like malononitrile, often in solvent-free or low-solvent environments for improved efficiency. The compound also promotes [3,3]-sigmatropic rearrangements, leading to stereoselective carbon-carbon bond construction in complex molecules. In C-C bond formation, sodium tert-butoxide serves as a base in olefination reactions, such as the Julia olefination for statin synthesis, where it deprotonates sulfones to generate carbanions that react with aldehydes to form alkenes with controlled stereochemistry.[36] It is likewise employed in Wittig variants, generating ylides from phosphonium salts for alkene synthesis, as demonstrated in the preparation of mono-olefins from cyclobisbiphenylenecarbonyl compounds in tetrahydrofuran solvent. In pharmaceutical synthesis, sodium tert-butoxide is utilized for preparing active pharmaceutical ingredients (APIs), including antihistamines, through base-promoted amination reactions that form key C-N bonds in piperidine derivatives. A representative application is its role as a catalyst in the Henry reaction for nitroalkene formation, where it efficiently promotes the condensation of furfural with nitromethane to produce 2-(2-nitrovinyl)furan in 15 minutes at room temperature, achieving an 85% yield superior to other bases like sodium hydroxide.[37] This nitroalkene serves as a versatile intermediate in further pharmaceutical and antimicrobial compound elaboration.Inorganic applications
Sodium tert-butoxide acts as a key ligand precursor in the synthesis of transition metal tert-butoxide complexes through salt metathesis reactions conducted in non-aqueous solvents such as tetrahydrofuran. This approach facilitates the formation of air-sensitive homoleptic or mixed-ligand metal alkoxides that are challenging to access via direct methods due to their reactivity toward moisture and air. A prototypical example involves the reaction of sodium heptachloroditungstate-tetrahydrofuranate, NaW₂Cl₇(THF)₅, with six equivalents of sodium tert-butoxide, yielding hexa(tert-butoxy)ditungsten(III), W₂(OBuᵗ)₆, alongside sodium chloride and liberated THF:\ce{NaW2Cl7(THF)5 + 6 NaOBut -> W2(OBut)6 + 7 NaCl + 5 THF}
This triple-bonded ditungsten(III) complex exemplifies the utility of sodium tert-butoxide in constructing low-valent transition metal clusters with metal-metal multiple bonds. In sol-gel processes, sodium tert-butoxide serves as a precursor for incorporating sodium into metal oxide thin films, where subsequent hydrolysis and condensation of the alkoxide lead to oxide formation. This is particularly relevant for bioactive glasses and sodium-doped oxides, enabling uniform distribution of alkali metal ions in the matrix during solution-based deposition techniques. The non-nucleophilic nature of the tert-butoxide ligand minimizes premature gelation, allowing controlled hydrolysis to produce crack-free films with tailored compositions for applications in biomedicine and electronics.[38] Sodium tert-butoxide also plays a role in catalyst preparation by activating earth-abundant transition metals, such as iron and cobalt, to generate active species for hydrogenation reactions. Treatment of metal salts with sodium tert-butoxide in aprotic solvents promotes reduction and ligand exchange, forming low-valent species capable of catalyzing the hydrogenation of ketones and imines under mild conditions with high efficiency. Similarly, in olefin polymerization, sodium tert-butoxide deprotonates nickelalactone intermediates derived from diphosphine ligands, enhancing catalytic activity for the copolymerization of α-olefins with carbon dioxide to produce polar functionalized polyolefins. These activations leverage the strong basicity of sodium tert-butoxide while avoiding over-reduction, enabling sustainable catalysis with inexpensive metals.[39]