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Hydrofluoroether

Hydrofluoroethers (HFEs) are a of partially fluorinated compounds featuring an (–O–) connecting a perfluoroalkyl chain and a non-fluorinated , typically with the general structure Rf–O–Rh, where Rf is a perfluoroalkyl moiety and Rh is an . HFEs were developed in the mid-1990s as third-generation alternatives to ozone-depleting chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs), and perfluorocarbons (PFCs), following the 1987 . They exhibit near-zero (ODP) and low (GWP) due to the linkage, which shortens their atmospheric lifetimes compared to fully fluorinated analogs. They are generally colorless, odorless, low- or non-flammable liquids or gases with low , high , chemical inertness, and , making them suitable for applications requiring precision and safety. HFEs have gained prominence in sectors such as , , and pharmaceuticals for their role as cleaning solvents, fluids, and media. Common examples include HFE-7100 (C4F9OCH3, 61°C) and HFE-7200 (C4F9OC2H5, 76°C), which are used for precision cleaning of printed circuit boards and optical components due to their low and rapid . In and foam blowing, HFEs like HFE-245mc serve as blowing agents and refrigerants with low potentials (e.g., 708 for HFE-245mc over 100 years, per IPCC AR6). Additionally, they function as agents in semiconductor manufacturing and co-solvents in pharmaceutical synthesis, leveraging their non-reactivity with sensitive materials. Despite their environmental advantages over legacy fluorocarbons, HFEs are classified within the broader (PFAS) category due to their carbon-fluorine bonds, raising concerns about persistence and , though the group facilitates faster than perfluorinated compounds. Their low log Kow values (typically below 3.5) indicate limited potential, but ongoing research assesses long-term ecological impacts, including contributions to from high-volume emissions. Regulatory exemptions, such as from U.S. EPA (VOC) definitions, reflect their negligible role in photochemical formation.

Introduction

Definition and Classification

Hydrofluoroethers (HFEs) are a class of compounds defined by the general \ce{R_fOR_h}, where \ce{R_f} is a perfluoroalkyl group and \ce{R_h} is a partially or non-fluorinated . This linkage connects a fluorinated segment to a hydrogen-containing one, setting HFEs apart from fully fluorinated ethers like perfluoroethers, which lack C-H bonds and exhibit different reactivity and environmental profiles. HFEs are classified into segregated and non-segregated types based on the distribution of atoms. Segregated HFEs feature a distinct perfluoroalkyl chain (\ce{R_f}) separated from the alkyl chain (\ce{R_h}) by the oxygen atom, exemplified by structures like \ce{C4F9OCH3}. Non-segregated HFEs, in contrast, have atoms distributed across both sides of the linkage, such as in \ce{C4F9OC2F4H}, leading to varied physical properties. A representative commercial segregated HFE is HFE-7100, a mixture of approximately 40% methyl nonafluorobutyl (\ce{C4F9OCH3}) and 60% methyl nonafluoroisobutyl (\ce{(CF3)2CFCF2OCH3}). These compounds are typically colorless, low-odor liquids at , exhibiting low , boiling points between 50°C and 100°C, and low , which facilitate their use in precision applications. Developed as non-ozone-depleting alternatives to chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs) in the wake of the 1987 , HFEs possess zero while offering compatible solvency and stability.

Historical Development

The development of hydrofluoroethers (HFEs) emerged in the as a direct response to international environmental regulations aimed at phasing out ozone-depleting substances. The 1987 , which entered into force in 1989, mandated the global elimination of chlorofluorocarbons (CFCs) and later hydrochlorofluorocarbons (HCFCs) due to their role in stratospheric . This created an urgent need for alternative solvents and refrigerants that maintained performance without environmental harm, prompting research into fluorinated compounds with zero (ODP). Building on over four decades of fluorochemical expertise, initiated the synthesis of HFEs using organo-fluorine chemistry, computational modeling, and toxicological assessments to engineer fluids that balanced efficacy, safety, and ecological compatibility. In 1996, 3M introduced the first commercial HFEs under the Novec Engineered Fluids brand as non-ozone-depleting substitutes for CFCs and HCFCs, marking a pivotal milestone in the transition away from legacy solvents like CFC-113. These early products, including Novec 7000, addressed the impending 1996 U.S. phaseout of Class I ozone-depleting substances under the Clean Air Act Amendments and requirements. The U.S. Environmental Protection Agency's Significant New Alternatives Policy (SNAP) program quickly approved HFEs for applications in , metal, and precision cleaning, recognizing their low and compatibility with existing equipment. By the late 1990s, expanded the lineup with fluids like Novec 7100 and 7200, which were evaluated for specialized uses such as latent development, demonstrating comparable performance to banned CFCs. The 1997 Kyoto Protocol further accelerated HFE innovation by targeting hydrofluorocarbons (HFCs) as potent greenhouse gases under its framework for reducing global emissions. This positioned HFEs as short-lived, low-global-warming-potential (GWP) options to replace not only ozone-depleters but also high-GWP HFCs, aligning with evolving climate commitments. By the early 2000s, production expanded beyond to other manufacturers, including international firms like Industries and AGC Chemicals, fostering broader adoption and diversification of HFE formulations. In December 2022, 3M announced its exit from (PFAS) manufacturing, discontinuing production of all Novec engineered fluids, including HFEs, by the end of 2025. This shift has increased reliance on other manufacturers such as Industries and AGC Chemicals.

Chemistry

Molecular Structure

Hydrofluoroethers (HFEs) possess a general molecular structure represented as R_f - O - R_h, where R_f is a fluorinated (such as -\ce{CF3} or -\ce{CF2CF3}) and R_h is a non-fluorinated or partially fluorinated (such as -\ce{CH3} or -\ce{CH2CH3}). This linkage via the oxygen atom connects the segregated fluorinated and hydrogenated chains, distinguishing HFEs from fully fluorinated or ethers. The core bonding in HFEs features a central C-O-C ether moiety, which imparts and characteristics, flanked by multiple C-F s. These C-F bonds exhibit high strength, with bond dissociation energies typically around 485-544 kJ/mol, contributing to the overall chemical inertness and thermal stability of the molecules. Unlike chlorofluorocarbons, HFEs lack atoms in their structure, eliminating potential reactivity with stratospheric . Representative examples illustrate this structure. HFE-7000, also known as methyl heptafluoropropyl , has the \ce{CF3CF2CF2OCH3} (C4H3F7O). HFE-7100 is a commercial primarily of two isomers: the linear methyl nonafluorobutyl \ce{CH3OCF2CF2CF2CF3} and the branched methyl nonafluoroisobutyl \ce{CH3OCF2CF(CF3)2} (both C5H3F9O). Similarly, Novec 7200, or ethyl nonafluorobutyl , follows the pattern \ce{C4F9OC2H5} (C6H5F9O), with analogous linear and branched variants. Structural variations in HFEs include linear versus branched configurations in the R_f chain, which influence molecular packing and intermolecular forces, thereby affecting boiling points and solvency behavior. For instance, branched structures like those in the iso-isomers of HFE-7100 tend to lower boiling points relative to linear counterparts due to reduced symmetry.

Physical and Chemical Properties

Hydrofluoroethers (HFEs) exhibit a range of physical properties that make them suitable for various technical applications, characterized by their liquid state at room temperature and low intermolecular forces due to the presence of fluorine atoms. Typical densities for HFEs fall in the range of 1.4 to 1.6 g/cm³ at 25°C, as exemplified by HFE-7100 with a density of 1.51 g/cm³. They possess low viscosity, typically 0.4 to 0.6 cP at 25°C, with HFE-7100 showing a dynamic viscosity of approximately 0.57 cP calculated from its kinematic viscosity of 0.38 cSt. Surface tension is notably low, ranging from 13 to 18 dyn/cm, such as 13.6 dyn/cm for HFE-7100, which facilitates wetting and penetration in diverse substrates. The refractive index is around 1.3, with HFE-7100 measured at 1.301 at 20°C. HFEs are generally non-flammable, with most exhibiting no flash point under standard testing conditions, as confirmed for HFE-7100 by ASTM methods. Vapor pressure at 25°C typically spans 20 to 50 kPa, for instance, 26.9 kPa for HFE-7100, contributing to their volatility. Boiling points vary from 50 to 100°C across the class, with HFE-7100 boiling at 61°C, reflecting their tunable chain lengths. This dual hydrophilic and hydrophobic nature, stemming from the ether oxygen and fluorinated segments, imparts high solvency for both polar and non-polar substances. Chemically, HFEs demonstrate high thermal and , with decomposition temperatures exceeding 200°C; for example, HFE-7100 remains stable up to 300°C before occurs. They are inert toward most metals, plastics, and elastomers, showing no significant reactivity under ambient conditions. proceeds slowly in acidic or basic environments, with HFE-7100 displaying minimal reactivity in stability assessments. The constant ranges from 2 to 7, as seen in HFE-7300 at 7.16 at 1 kHz, which supports non-conductive behavior in electronic contexts.
PropertyTypical Range for HFEsExample (HFE-7100 at 25°C)Source
1.4–1.6 g/cm³1.51 g/cm³
0.4–0.6 cP0.57 cP
13–18 dyn/cm13.6 dyn/cm
~1.31.301 (at 20°C)
50–100°C61°C
20–50 kPa26.9 kPa
2–77.4 (at 1 kHz for similar HFE)

Production

Synthetic Methods

Hydrofluoroethers (HFEs) are synthesized via laboratory-scale methods that exploit the electrophilic nature of and the nucleophilicity of oxygen-containing species to form the characteristic R_f-OR_h linkage. One primary approach is the direct fluorination of ethers using (HF) or fluorinating agents like sulfur tetrafluoride (SF4), which selectively replaces hydrogen atoms with fluorine in the hydrocarbon portions of the . This process often proceeds via or ionic mechanisms, requiring controlled conditions to achieve and minimize side reactions such as cleavage of the C-O . Another key route is the of polyfluorinated hypofluorites or related with fluoroolefins, enabling the assembly of fluorinated chains attached to oxygen. A example involves the reaction of trifluoromethyl hypofluorite (CF₃OF) with (CH₂=CH₂) in the presence of (SbF₅) as a : \ce{CF3OF + CH2=CH2 ->[SbF5] CF3OCH2CH2F} This proceeds through initial activation of the hypofluorite to generate a CF₃O⁺ equivalent, followed by anti-Markovnikov to the , highlighting the fluorinated nature's influence on regiochemistry. Electrochemical fluorination provides a selective means to introduce by anodic oxidation of ethers in HF electrolyte, often using anodes in the Simons process variant. This method is particularly suited for branched HFEs, where electron withdrawal facilitates targeted fluorination at alpha or beta positions relative to the oxygen, yielding products with retained for hydrofluoro characteristics. The process involves generation of atomic at the , promoting stepwise without excessive degradation. The method utilizes nucleophilic displacement by fluorinated s on alkyl halides or ethers to construct the linkage. For example, the sodium derived from (CF₃CH₂ONa) reacts with methyl iodide (CH₃I) in a : \ce{CF3CH2ONa + CH3I -> CF3CH2OCH3 + NaI} This SN2 mechanism benefits from the enhanced nucleophilicity of the fluorinated , allowing efficient coupling under mild conditions and versatility for varying the segment.

Commercial Manufacturing

Commercial manufacturing of hydrofluoroethers (HFEs) primarily involves scaling up laboratory fluorination techniques to industrial levels, focusing on direct fluorination methods using anhydrous () as the fluorinating agent. These processes often employ continuous flow reactors to enhance efficiency and safety, given the corrosive nature of , allowing for controlled reaction conditions that minimize side products and improve yields. For instance, ethers are fluorinated in the presence of catalysts such as (SbF5), followed by purification through to achieve high purity levels exceeding 99%. Key producers of HFEs include Company, which manufactured the Novec series (e.g., Novec 7100 and 7200) but completed its phase-out of production by the end of 2025 due to environmental considerations; Daikin Industries Ltd., offering products like DAISAVE HFEs; (formerly Asahi Glass), specializing in electronic-grade HFEs; and Chinese firms such as Yuji International and Tianhe Chemical Group, which have expanded capacities to meet global demand following the exit of legacy producers like . Economic factors in HFE are influenced by the high of fluorine-containing materials and the need for specialized corrosion-resistant , such as Hastelloy reactors, to handle and fluorinated intermediates. These processes are energy-intensive due to the exothermic nature of fluorination and the requirements for and impurity removal, yet regulatory demands for low-global-warming-potential alternatives to chlorofluorocarbons sustain market growth, with the sector valued at around $350 million in 2023. Byproduct , including recovery through or neutralization systems, helps mitigate costs and environmental impact in integrated facilities. Quality control in commercial HFE production emphasizes stringent impurity limits to ensure product stability and performance, particularly for acid-sensitive applications. Residual HF levels are typically maintained below detectable thresholds through post-reaction scavenging with fluoride salts and multi-stage distillation, achieving overall purities of 99.5% or higher as specified for products like Novec 7000. This focus on purity supports the use of HFEs in precision industries while complying with safety standards for handling fluorinated compounds.

Applications

Solvent and Cleaning Uses

Hydrofluoroethers (HFEs) serve as effective solvents in vapor degreasing processes, where they are employed in immersion or spray cleaning applications for removing contaminants from electronics, precision parts, and optics. For instance, HFE-7100 effectively dissolves fluxes, light oils, and particulates without leaving residues, making it suitable for maintaining the integrity of sensitive components during cleaning. These solvents operate in vapor degreasers or closed-loop systems, allowing parts to be immersed in boiling solvent, rinsed, and dried in the vapor phase, which ensures thorough cleaning of complex geometries while enabling solvent recovery through distillation. HFEs exhibit strong compatibility with a wide range of materials, including metals such as aluminum, , and , as well as plastics like and , and ceramics, without causing or degradation. To enhance solvency for tougher contaminants, HFEs often form with co-solvents like trans-1,2-dichloroethylene; for example, a 50/50 blend of methyl nonafluorobutyl ether (HFE-7100) and trans-1,2-dichloroethylene creates a stable with a of 41°C, ideal for medium-duty of oils, greases, and waxes in or vapor systems. This formulation maintains constant vapor and liquid compositions during evaporation, supporting consistent cleaning performance. In specific industrial contexts, Novec 7100 is utilized in semiconductor manufacturing for wafer drying and cleaning, serving as a nonflammable alternative to that prevents watermarks and ensures residue-free surfaces. Similarly, HFEs have replaced n-propyl bromide in parts degreasing, providing safer, non-hazardous options for removing hydraulic fluids and machining oils from turbine blades and without compromising material integrity. Key advantages of HFEs in these applications include their high material compatibility, which avoids , and rapid that leaves no contaminants, facilitated by low for improved . Their low profiles further support safe handling in occupied spaces during cleaning operations. However, as of 2025, some HFEs face regulatory reviews under frameworks in regions like the .

Refrigeration and Heat Transfer

Hydrofluoroethers (HFEs) serve as low-global-warming-potential (GWP) alternatives to traditional refrigerants in various thermal management applications, particularly in systems requiring non-flammable, low-toxicity fluids. For instance, HFE-347mcc (also designated as R-E347mcc) is employed in low-pressure chillers and very low-temperature refrigeration systems, where its GWP of approximately 300-500 enables efficient cooling without significant environmental impact. This compound's boiling point around 56°C and zero ozone depletion potential (ODP) make it suitable for applications like industrial chillers, replacing higher-GWP hydrofluorocarbons (HFCs) while maintaining comparable thermodynamic performance. In , HFEs excel as single-phase fluids in data centers and electronics, where they circulate to absorb heat from servers without electrical conductivity risks. Novec 7000, a hydrofluoroether with a of 34°C, is used for low-temperature in pharmaceutical reactors and wafer processing, enabling precise thermal control down to -120°C. Complementing this, Novec 7500 ( 128°C) supports single- and two-phase in high-density computing environments, such as supercomputers, by facilitating direct contact with components to dissipate heat efficiently and achieve up to 95% reduction in cooling energy use compared to . These fluids' non-corrosive nature and material compatibility ensure long-term reliability in closed-loop systems. HFEs also function in fire suppression as clean agents in flooded systems for sensitive areas like rooms and archives. Specific hydrofluoroethers, such as CF₃CFHCF₂CH(CH₃)OCF₂CFHCF₃, are applied in streaming or total-flooding configurations to extinguish fires through heat absorption and chemical inhibition, decomposing via atmospheric photo-oxidation into byproducts such as and carbonyl fluoride, which require proper and handling. This approach avoids residue, preserving equipment integrity while offering a GWP far lower than phased-out halons. Key performance metrics for HFEs in these roles include thermal conductivity ranging from 0.06 to 0.07 W/m·K at 25°C and specific heat capacity of 1.1 to 1.3 kJ/kg·K, supporting effective heat dissipation in both single- and two-phase loops. For example, in two-phase cooling, Novec 7500 achieves a critical heat flux of 18 W/cm², enabling high-heat-flux management in compact systems without boiling instability. These properties, combined with low viscosity and high dielectric strength (>25 kV), underscore HFEs' versatility in advanced thermal applications.

Environmental Impact

Atmospheric Lifetime and Degradation

Hydrofluoroethers (HFEs) possess relatively short atmospheric lifetimes compared to other halogenated compounds, generally ranging from a few months to several years, primarily due to their efficient reaction with tropospheric hydroxyl radicals (OH•). This reactivity results in lifetimes of 0.3 years for compounds like HFOC-356mff (CF₃CH₂OCH₂CF₃) and up to 24.8 years for others such as HFOC-134, with most commercial HFEs falling in the 1–5 year range. For example, HFE-7100 (C₄F₉OCH₃) has an estimated lifetime of approximately 4.1 years (updated to 4.8 years as of 2022). The dominant degradation pathway for HFEs involves hydrogen abstraction by OH• radicals, forming resonance-stabilized alkoxy radicals that undergo rapid decomposition via β-scission or reaction with O₂. This process yields fluorinated carbonyl intermediates, such as perfluoropropionyl fluoride from certain HFEs, which further oxidize to ultimate products including CO₂, , and carbonyl fluorides like COF₂ or CF₂O. Photolysis plays a minor role under tropospheric conditions, and the short lifetimes preclude substantial vertical transport to the , confining degradation to the lower atmosphere. Beyond gas-phase oxidation, HFEs are subject to physical removal mechanisms that enhance their atmospheric sinks. Moderate aqueous , indicated by constants typically between 10 and 50 M/atm, promotes rapid partitioning into droplets, rainwater, and surface waters, facilitating wet deposition. Additionally, to soils and occurs due to this solubility and the compounds' for matrices, further limiting persistence. While many HFEs exhibit high vapor pressures (e.g., 30–40 kPa at 25°C for HFE-7100), their short oxidative lifetimes restrict long-range horizontal transport. Bioaccumulation potential for HFEs is low, attributable to their moderate octanol-water partition coefficients (log Kow of 3–5) combined with rapid . For instance, HFE-7100 has a log Kow of ~4.0, suggesting limited solubility, but its brief in and prevents trophic in ecosystems.

Ozone and Climate Effects

Hydrofluoroethers (HFEs) exhibit zero ozone depletion potential (ODP), as they contain no chlorine or bromine atoms capable of catalyzing stratospheric ozone destruction, and their short atmospheric lifetimes prevent significant transport to the stratosphere where ozone depletion occurs. This contrasts sharply with chlorofluorocarbons (CFCs) and hydrochlorofluorocarbons (HCFCs), which have ODPs ranging from 0.01 to 1.0 or higher due to their halogen content. The potentials (GWPs) of HFEs are low to moderate over a 100-year , typically far below those of hydrofluorocarbons (HFCs) and perfluorocarbons (PFCs). For instance, HFE-7100 (a of isomers including methoxy-nonafluorobutane) has a 100-year GWP of 297, while HFE-7200 has a GWP of 59; in comparison, HFC-134a, a common , has a GWP of 1430. These lower GWPs for HFEs arise primarily from their brief atmospheric lifetimes, as detailed in the Atmospheric Lifetime and Degradation section, rendering them 100 to 1000 times less impactful than PFCs such as perfluoromethane (GWP 7390) or perfluoroethane (GWP 12200), which persist for thousands of years. As of the 2022 WMO/UNEP assessment, no major revisions to these GWPs have been reported for common HFEs, though ongoing regulations may influence future emissions and assessments. HFEs also demonstrate low photochemical ozone creation potential (POCP), with values ranging from 0.1 to 1 relative to ethene (POCP = 100), indicating minimal contribution to tropospheric smog formation through reactions with hydroxyl radicals. This negligible POCP stems from their low reactivity in urban atmospheres compared to typical volatile organic compounds, positioning HFEs as environmentally preferable alternatives in applications where air quality impacts are a concern.

Safety and Toxicology

Health Effects

Hydrofluoroethers (HFEs), such as HFE-7100, pose low overall toxicity to humans, with exposure primarily occurring via in occupational settings where vapors may be generated during use as solvents or refrigerants. Dermal absorption is minimal due to their low in and rapid evaporation from the skin surface. Acute toxicity of HFEs is low, as demonstrated by HFE-7100, which has an LC50 greater than 100,000 (4-hour exposure in rats) and oral and dermal LD50 values exceeding 5,000 in rats. At high concentrations above 1,000 , mild may occur, manifesting as dizziness or drowsiness, though such levels are unlikely under typical use conditions. HFEs exhibit low potential for irritation and sensitization; HFE-7100 is non-irritating to and eyes and does not cause in standard tests. Vapors may cause mild at elevated exposure levels, but this effect is transient and resolves upon removal from exposure. Chronic effects of HFEs are minimal, with no evidence of carcinogenicity, mutagenicity, or observed in available studies. Similar low profiles are observed for other HFEs like HFE-7200. In a 13-week study in rats, the (NOAEL) for HFE-7100 was 7,533 , with reversible increases in liver, , and weights at higher doses and no histopathological alterations.

Handling and Regulatory Considerations

Hydrofluoroethers (HFEs) are typically stored in sealed, corrosion-resistant containers, such as those made of or compatible fluoropolymers, in cool, well-ventilated areas away from strong acids, bases, and oxidizing agents to maintain stability and prevent unintended reactions. Adequate , including local exhaust , are recommended to limit airborne exposure during handling and use, with manufacturer guidelines suggesting exposure limits around 750 (8-hour ) for common HFEs like HFE-7100 to ensure occupational safety. (PPE) for routine operations includes chemical-resistant gloves, safety goggles, and protective clothing; respirators may be required in poorly ventilated spaces or during high-exposure tasks, though their low toxicity profile minimizes such needs compared to more hazardous solvents. In the event of spills, HFEs pose low reactivity and flammability risks due to their non-flammable nature, allowing natural evaporation in well-ventilated areas; responders should evacuate unnecessary personnel, contain the spill with inert absorbents like or , and collect residues for proper disposal, avoiding dilution with to minimize potential formation of from any decomposition. Cleanup should follow local regulations, with residues absorbed and transferred to labeled containers for waste handling. HFEs are exempt from phase-out requirements under the owing to their zero (ODP), and they are not subject to the Protocol's stringent controls on high-global-warming-potential hydrofluorocarbons, as most have GWPs below 400. In the United States, the Agency (EPA) has approved various HFEs, such as HFE-7100 and HFE-7200, as acceptable substitutes under the Significant New Alternatives Policy (SNAP) program for applications including solvents, aerosols, and non-mechanical heat transfer. As of November 2025, HFEs remain registered under the European Union's REACH regulation, but the PFAS restriction proposal, updated August 20, 2025, is under ongoing review by ECHA and may impact HFEs due to their classification; for instance, HFE-356mec3 is linked to concerns in proposals, though not yet listed under the Stockholm Convention, and no global phase-out is mandated. Waste management for HFEs emphasizes environmentally sound practices, with industrial via commonly employed to recover high-purity material for reuse, particularly in and precision cleaning sectors. For non-recyclable wastes, at temperatures exceeding 1,000°C in permitted facilities equipped for halogenated compounds is recommended to ensure complete decomposition, complying with regional directives.