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Old Dalby Test Track

The Old Dalby Test Track is a 13-mile railway facility in Leicestershire, England, dedicated to testing high-speed trains, infrastructure innovations, and railway technologies in a controlled environment.^[1] Originally part of the Midland Railway's Nottingham to Kettering main line, opened for goods in 1879 and passengers in 1880, the route saw passenger services end in 1961 amid broader line closures, after which British Rail repurposed it as a test track starting in 1966 to accelerate development of the Advanced Passenger Train, a pioneering tilting high-speed design.^[2]^[1] Now operated by Network Rail as part of its Rail Innovation and Development Centre (RIDC) at Melton, the track features 11 miles of overhead electrification and supports speeds up to 125 mph, enabling realistic simulations of intercity operations for validating train performance, signaling systems like ETCS, and structural integrity.^[1]^[3] Key achievements include its role in early high-speed rail prototyping, such as the APT's gas-turbine powered prototypes that achieved experimental speeds exceeding 150 mph in the 1970s, and later validations for modern fleets like the Class 390 Pendolino and Hitachi's Intercity Express Programme trains, which informed deployments on Britain's main lines.^[1] The facility has also hosted specialized trials, including a 1984 crash test demonstrating the robustness of nuclear fuel transport flasks against high-impact collisions.^[4] Recent efforts underscore its ongoing relevance, with 2024 repairs following a landslip incorporating geotechnical monitoring and eco-friendly stabilization techniques to minimize disruption while enhancing resilience.^[5] Under a 2021 agreement with GB Railfreight for haulage, the track continues to serve as a vital asset for industry-wide R&D, distinct from public networks to prioritize safety and precision in empirical testing.^[6]

Overview and Location

Route Description

The Old Dalby Test Track consists of a 13-mile (21 km) section of double-track railway running north from Melton Mowbray in Leicestershire to Edwalton on the southern edge of Nottingham.^[5]^[1] Originally aligned as part of the Midland Railway's Nottingham to Leicester route via Old Dalby, the line was severed from the national network following closure to passenger services and full operational use.^[2] The southern terminus near Melton Mowbray connects to the preserved Great Central Railway (Nottingham), while the northern end at Edwalton links to the Nottingham–Grantham line, enabling test train access under controlled conditions.^[7] Commencing at the southern portal, the route passes through rural Leicestershire countryside, incorporating the village of Old Dalby as a central midpoint with associated sidings and maintenance facilities.^[8] Northward, it traverses a series of three closely spaced tunnels—Grimston Tunnel (1,193 m), Saxelby Tunnel (497 m), and Stanton Tunnel—clustered within approximately 2 miles, which facilitate testing of train aerodynamics, ventilation, and clearance in confined geometries.^[7] The track features representative mainline elements, including curves such as Folly Hall and a profile of gradients up to 1 in 100, supporting performance evaluations under varied topographic loads.^[8] Double tracking predominates over roughly 6.5 miles from Old Dalby northward, extending beyond Stanton Tunnel, with one bi-directional line optimized for high-speed runs reaching 125 mph (201 km/h).^[8]^[9] A 2-mile segment of overhead line equipment (OHLE), installed since the 1970s near the 113-milepost, enables electric and hybrid traction trials, while the overall layout includes covered ways at Saxelby for weather-protected testing.^[8]^[7] The route's isolation from revenue traffic ensures dedicated use for commissioning and validation of rolling stock, with no intermediate passenger halts.^[1]

Strategic Importance and Facilities

The Old Dalby Test Track, operated as the Rail Innovation and Development Centre (RIDC) Melton by Network Rail, holds strategic value as a dedicated facility for validating rail technologies under controlled conditions, thereby accelerating innovation while avoiding interference with operational mainline services. Spanning 13.5 miles (21.7 km), it supports high-speed testing up to 125 mph (201 km/h), enabling empirical assessment of vehicle performance, infrastructure durability, and system integrations that replicate real-world railway demands.^[3] This capability is essential for the UK rail sector's advancement, as it facilitates rapid iteration on designs for rolling stock, on-track machines, and electrification components, reducing deployment risks on live networks.^[10] Its role gained renewed emphasis following a 2024 landslip repair, which incorporated geotechnical monitoring and ballast stabilization to sustain high-reliability testing amid environmental challenges.^[5] Key facilities include an 11-mile electrified high-speed section with 25 kV AC overhead line equipment (OHLE), complemented by third- and fourth-rail DC traction systems for hybrid and metro-style testing. The Asfordby depot provides three 200-meter stabling roads, a fully pitted workshop road for underframe access, a non-pitted 30 m x 10 m shed, sidings, dummy OHLE masts, and ancillary buildings for instrumentation, data acquisition, and crew support.^[11] A separate low-speed loop from Old Dalby to Stanton Tunnel offers 4 miles of track limited to 60 mph, ideal for precision evaluations of braking, traction, and signaling under constrained geometries. These assets collectively enable up to 10 trains per hour in multi-unit operations, supporting comprehensive load testing and fault simulation.^[12] The track's infrastructure also integrates advanced signaling and monitoring systems, allowing replication of European Train Control System (ETCS) levels and absolute block working to verify interoperability with national standards.^[9] This setup underscores its importance in fostering causal linkages between prototype development and scalable deployment, as evidenced by its use in projects spanning freight, passenger, and urban rail domains since Network Rail's 2004 acquisition.^[3]

Historical Development

Pre-Test Track Era and Conversion

The Old Dalby railway line originated as a segment of the Midland Railway's Nottingham direct line, constructed to provide a more efficient route between Melton Mowbray and Nottingham, bypassing the congested path via Trent Junction and Leicester.^[2] Work began in 1874, with the double-track alignment completed by early 1880; it opened to goods traffic in November 1879 and to passenger services on 2 February 1880, serving six intermediate stations including Old Dalby, Widmerpool, and Plumtree.^[2]^[13] This configuration facilitated through running from London St Pancras to Nottingham and onward connections, handling mixed freight and passenger loads amid growing industrial demand in the East Midlands.^[2] Traffic volumes surged during World War II, bolstered by military infrastructure such as an army vehicle depot established in 1940 and Royal Electrical and Mechanical Engineers (REME) workshops from 1942, which sustained usage despite broader post-war shifts toward road transport.^[2] By the 1960s, however, the line faced terminal decline under the Beeching rationalization program, which targeted underutilized routes for closure to curb British Railways' financial losses; through traffic dwindled, with the majority ceasing in 1966 as part of deliberate rundown measures.^[2] Passenger services ended in November 1968, followed by full goods closure in September 1969, severing the line at Nottingham and rendering the 13.5-mile (21.7 km) Melton Mowbray to Edwalton section redundant for operational purposes.^[2] British Rail Research Division identified the isolated alignment's potential for controlled testing amid these closures, initiating limited use as early as May 1966 for initial trials despite residual traffic.^[6] In October 1967, a £112,000 renewal scheme was approved to upgrade infrastructure, including track enhancements for speeds up to 90 mph (145 km/h), signaling improvements, and removal of obsolete features, transforming the disused corridor into a dedicated test facility.^[13] Full conversion culminated in its recommissioning for intensive research by September 1970, with maintenance buildings erected at Old Dalby to support experimental rolling stock and aerodynamic evaluations, marking the shift from commercial haulage to specialized railway development.^[6]

British Rail Research Period

The Old Dalby Test Track was converted from a disused section of the former Midland Railway line between Melton Mowbray and Nottingham for use by British Rail's Research Division, with initial testing commencing in May 1966.^[13] This repurposing allowed for controlled evaluations of railway technologies away from operational main lines, focusing on high-speed performance and infrastructure innovations. In October 1967, British Rail approved a £112,000 upgrade scheme to renew track sections and enable sustained speeds of up to 90 mph, enhancing its suitability for dynamic trials.^[13] A primary focus during this era was the development of the Advanced Passenger Train (APT), a high-speed tilting prototype initiated by British Rail in the mid-1960s to address curvature limitations on existing routes. The track facilitated intensive testing of APT-E experimental units from their construction in 1970–1972, including tilt mechanisms, hydrokinetic brakes, and articulated bogies, with runs achieving speeds over 100 mph in controlled conditions.^[1]^[14] Open-frame test vehicles and subscale models were also deployed at Old Dalby for aerodynamic and suspension validation, contributing data that informed later production APT variants, though the project faced technical challenges like oscillation issues observed in early 1970s trials.^[15] Beyond APT, the facility supported overhead line equipment (OHLE) and pantograph development, with extensive electrification trials conducted in the 1970s to optimize contact reliability at elevated speeds.^[16] Safety-related projects included arrestor bed testing in 1972, using modified freight wagons to simulate braking failures, and a deliberate high-impact crash test on 17 July 1984, where a train collided with a nuclear fuel flask at 90 mph to verify containment integrity in accident scenarios, in collaboration with the Central Electricity Generating Board.^[17] Additional research encompassed high-speed freight vehicle suspensions, with prototypes like HSFV4 tested around 1977 for stability under overhead wiring.^[18] These activities underscored the track's role in empirical validation of causal factors in rail dynamics, such as wheel-rail interaction and structural resilience, prior to British Rail's privatization in the mid-1990s.^[13]

Post-Privatization Transitions

Following the privatization of British Rail, completed by 1997, ownership of the Old Dalby Test Track transferred to BRB (Residuary) Limited, established to manage unsold residual assets from the former state-owned operator.^[6] In 1996, BRB authorized the leasing of the facility to ensure continued viability amid reduced public funding for non-core research infrastructure.^[13] Initial post-privatization operations involved leasing to Serco, which managed the track for commissioning and reliability testing of new rolling stock designs, including Class 180 diesel multiple units delivered from Alstom's Washwood Heath plant starting in April 2000.^[19] By late 2000, after periods of limited utilization under Serco and predecessor entities, the lease transferred to Alstom Transport, which invested approximately £23 million—jointly with Network Rail precursors—in upgrades, including 25 kV AC overhead line electrification along 11 miles of the route to enable Pendolino tilting train certification and other high-speed trials up to 140 mph.^[6]^[20] Alstom's tenure emphasized commercial testing services until its withdrawal from UK rolling stock manufacturing in the mid-2000s. In December 2006, control shifted to Metronet SSL, a public-private partnership entity responsible for London Underground sub-surface lines, which utilized the track for signaling and rolling stock validation under the failed PPP framework.^[20] Metronet's collapse in 2007, amid insolvency proceedings, prompted a return to centralized oversight. As BRB (Residuary) wound down residual holdings by the early 2010s, Network Rail assumed full ownership and integrated Old Dalby into its Rail Innovation and Development Centre, focusing on infrastructure trials, safety assessments, and interoperability testing.^[3] Network Rail has since outsourced operational management periodically, such as a four-year contract awarded to GB Railfreight in March 2021 for track maintenance and test train hauling.^[21] This transition marked a partial reversion to integrated public-sector stewardship, albeit with commercial leasing elements retained for specialized projects.

Technical Specifications

Track Infrastructure

The Old Dalby Test Track comprises approximately 13 miles (21 km) of standard-gauge (1,435 mm) railway infrastructure, configured as a largely straight, bi-directional route suitable for high-speed testing up to 125 mph (201 km/h).^[1]^[6] The track follows the alignment of the former Midland Counties Railway London Extension, featuring predominantly ballasted construction with concrete sleepers to support dynamic load testing and ensure stability under repeated high-velocity passes.^[20] Rail fastenings include variants such as BJB types on concrete sleepers, with upgrades to NTF 1501-style sleepers in sections modified for third- and fourth-rail electrification trials.^[22] Ballast depth typically measures around 12 inches (305 mm) beneath the low rail in standard sections, providing drainage and lateral resistance, though the track has undergone periodic renewal to address settlement and wear from intensive testing.^[20] The formation includes embankments prone to slippage, as evidenced by a major failure in December 2023 near Old Dalby village, necessitating embankment repairs and track realignment.^[23] Minimal gradients and gentle curves predominate to minimize aerodynamic and dynamic disturbances during trials, with schematic profiles indicating subtle rises and falls aligned to the original mainline topography.^[8] Specialized infrastructure elements include sidings and a control center adjacent to Old Dalby station for stabling test vehicles, alongside the 1.2-mile Asfordby Tunnel, which has hosted experimental ballastless (slab) track installations for comparative studies against conventional ballasted designs.^[24] The overall setup supports modular modifications, such as temporary arrestor beds or geometry alterations, to simulate real-world conditions while maintaining core structural integrity for speeds exceeding 100 mph.^[25]

Electrification and Signaling Systems

The Old Dalby Test Track includes an 11-mile electrified section of double track equipped with 25 kV, 50 Hz AC overhead line equipment (OLE), supplied via a 10 MVA transformer from the National Grid, to facilitate high-speed testing of electric traction systems up to 125 mph.^[26]^[27] This setup supports trials such as those for tilting trains like the Pendolino, with the electrified portion divided into two five-mile segments separated by a one-mile safety buffer north of Old Dalby station.^[13] Portions of the track also feature third-rail DC electrification alongside OLE for compatibility testing across systems.^[28] Dedicated test areas incorporate DC variants, including four kilometers of the up line fitted with 630/750 V fourth-rail DC electrification to evaluate rolling stock for London Underground operations.^[29] A separate 1.75-mile section of OLE serves primarily for assessing catenary performance and pantograph current collection under dynamic conditions, rather than routine traction supply.^[30] These configurations allow modular testing of dual-voltage capabilities and innovative monitoring, such as pantograph behavior mapping via trackside sensors.^[31] Signaling on the track is adaptable to replicate diverse operational environments, including imitation color-light signals installed to simulate British mainline practices during early high-speed trials.^[32] It has supported European Train Control System (ETCS) Level 2 trials using the European Rail Traffic Management System (ERTMS) in a cab-signaling mode without lineside signals, conducted with modified Class 309 units until the line's temporary mothballing.^[33] Automatic train operation (ATO) tests, such as those with Thales Seltrac for subway signaling, have integrated trackside sensors spaced 25 meters apart to enable precise train location and control room oversight.^[29]^[34] Access signaling relies on token instrumentation and a manually operated ground frame at Melton Junction, released from Melton Mowbray signal box, ensuring safe integration with the adjacent operational network.^[8] This flexibility accommodates specialized validations, prioritizing empirical performance data over standardized deployment.

Testing Capabilities and Limitations

The Old Dalby Test Track supports high-speed testing of passenger rolling stock up to 125 mph over its 13-mile length, enabling evaluation of acceleration, braking, and stability under sustained operational conditions representative of intercity routes.^[1]^[9] Its infrastructure includes curves, cuttings, embankments, and three tunnels—Grimston (1,193 m), Saxelby (497 m), and Asfordby—facilitating dynamic performance tests for tilting mechanisms, suspension systems, and track-geometry interactions.^[22] A dedicated slow-speed section from Old Dalby to Stanton Tunnel, approximately 4 miles long with speeds up to 60 mph, accommodates lower-velocity trials such as shunting, low-adhesion scenarios, and metro-style operations.^[3] Electrification spans 11 miles of overhead line equipment (OHLE) on the primary high-speed line, divided into two 5-mile segments separated by a 1-mile buffer, with additional third-rail capability in select areas for compatibility testing across power systems.^[1]^[13] Signaling infrastructure has supported advanced trials, including European Train Control System (ETCS) levels and automatic train operation (ATO), allowing validation of train protection, communication-based systems, and interoperability without conflicting with live network traffic.^[33] An adjacent depot at Asfordby provides maintenance and stabling for test units, enhancing efficiency for iterative development cycles.^[3] Limitations include a primary orientation toward high-speed passenger trains, with historical underutilization for freight services due to the track's design favoring lighter axle loads and aerodynamic testing over heavy-haul dynamics.^[20] The relatively modest length restricts prolonged ultra-high-speed endurance tests compared to continental facilities, while the terrain—predominantly level with minimal steep gradients—constrains evaluation of severe inclines or heavy-gradient power demands.^[6] Partial electrification coverage necessitates workarounds for full-route electric trials, and recurring geotechnical issues, such as landslips at tunnel approaches (e.g., Grimston Tunnel in 2024), periodically disrupt operations and require remedial interventions.^[5] These factors, combined with occasional subsidence from embankment instability, underscore the track's suitability for controlled, prototype-focused validation rather than extreme environmental or load simulations.^[22]

Major Testing Projects and Achievements

Advanced Passenger Train Development

The Advanced Passenger Train (APT) project, initiated by British Rail in the early 1970s, utilized the Old Dalby Test Track for critical high-speed and tilting mechanism evaluations of its experimental prototype, the APT-E. Constructed in 1971 as a gas turbine-powered tilting train, the APT-E underwent intensive trials on the 13-mile (21 km) track to validate its ability to negotiate curves at elevated speeds without speed reductions, aiming for operational velocities up to 155 mph (250 km/h) on conventional infrastructure.^[14]^[35] The track's alignment, including pronounced curves such as that at Upper Broughton, provided ideal conditions for assessing the active tilting system's performance, where carriages hydraulically leaned into bends to counteract centrifugal forces.^[15] Testing commenced in earnest around 1973, encompassing towed configurations and self-propelled runs to refine hydrokinetic transmission, suspension dynamics, and stability under dynamic loads.^[36] Early disruptions from industrial actions delayed powered trials, but by mid-decade, the APT-E demonstrated reliable tilting up to 8 degrees on sharp radii, enabling sustained speeds 40% higher than non-tilting equivalents on equivalent curvature.^[37] In January 1976, it achieved a peak speed of 143.6 mph (231.1 km/h) along the track, marking a significant milestone for British rail engineering despite the line's length constraints.^[15]^[13] Beyond the APT-E, development extended to ancillary vehicles, including open-frame skeletal cars for aerodynamic and load testing, and prototype power cars integrated into multi-unit formations to simulate full train dynamics.^[14] These efforts validated key innovations like the body's natural frequency tuning to minimize passenger discomfort, though challenges such as transmission reliability persisted, contributing to the project's eventual pivot toward conventional high-speed designs. Testing concluded by late 1976, with the APT-E preserved post-withdrawal, underscoring Old Dalby's role in proving tilting viability despite the APT's commercial non-deployment.^[15]^[13]

High-Speed and Tilting Train Trials

In the post-APT era, the Old Dalby Test Track served as a key facility for validating high-speed capabilities of new rolling stock, including pantograph performance and aerodynamic stability at elevated speeds. During 1973 trials, overhead line equipment underwent high-speed pantograph testing, establishing a calculated limit of approximately 225-230 km/h (140-143 mph) based on scaled simulations conducted on the track.^[38] The track's straight alignments and controlled environment facilitated such evaluations, contributing to refinements in catenary design for sustained operations above 200 km/h. Tilting train development shifted focus to the Class 390 Pendolino sets for the West Coast Main Line modernization. Alstom acquired and electrified portions of the track at 25 kV AC to replicate route conditions, enabling comprehensive tilt mechanism validation, braking, and ride quality assessments. The inaugural Pendolino test run occurred on 14 February 2001, with initial trials confirming operational viability by October 2001.^[39] Over the subsequent period from 2001 to 2005, 53 Class 390 units were tested and commissioned there, undergoing dynamic tilt activation up to 7.5 degrees on curved sections to achieve effective speeds of 140 mph while maintaining passenger comfort.^[40] High-speed interoperability trials extended to bi-mode units like the Hitachi Class 800 for the Intercity Express Programme. The first pre-series Class 800 arrived at the track in March 2015, initiating static and low-speed tests before progressing to self-propelled runs by April 2015.^[41] These evaluations included acceleration to 125 mph limits, hybrid diesel-electric mode switching, and track compatibility under high-speed conditions, with further dynamic testing in 2017 verifying ETCS signaling integration.^[13] Such trials underscored the track's role in mitigating risks prior to mainline deployment, though limitations in length constrained absolute top-speed records compared to dedicated high-speed circuits.

Safety and Specialized Tests

The Old Dalby Test Track has facilitated various safety evaluations, including destructive crash simulations and performance assessments critical to rail vehicle dynamics and hazard mitigation. A prominent example is the full-scale crash test conducted on July 17, 1984, known as Operation Smash Hit, organized by British Rail and the Central Electricity Generating Board to demonstrate the robustness of nuclear fuel transport flasks amid public safety concerns.^[42]^[43] In this test, a 239-tonne train comprising Class 46 diesel locomotive No. 46009 (140.5 tonnes, 2,500 horsepower) hauling three Mark 1 coaches impacted a derailed Flatrol wagon loaded with a Magnox Mark M2c flask (48 tonnes, containing 3 tonnes of steel bars and pressurized water) at 100 mph. The flask sustained only a minor lid gouge and a pressure loss of 0.2 psi from 100 psi, remaining structurally intact, while the locomotive's front cab was obliterated, bogies detached, and coaches were severely deformed, validating flask containment under extreme collision forces at a cost of £1.6 million.^[42]^[43] Additional specialized safety tests include crashworthiness evaluations in October 1994 near Widmerpool station, overseen by the Derby Mechanical and Electrical Engineering department to assess vehicle structural integrity. Braking performance trials occurred in early summer 1988 on a exhibition train for the International Union of Railways' IVA88 event, featuring a Class 47 locomotive and an unbraked two-car Sprinter unit. Adhesion and wheel slip tests, essential for preventing skids and ensuring traction under adverse conditions, were conducted in the mid-1970s using a Class 24-hauled tribometer train and in the early 1990s with a water-spraying-equipped High Speed Train set and ATP-fitted Class 56 locomotive.^[44]

Modern Operations and Innovations

Network Rail Management

Network Rail assumed management of the Old Dalby Test Track following its establishment in 2002 as the custodian of Britain's rail infrastructure, integrating it into the Rail Innovation and Development Centre (RIDC) at Melton for systematic testing of rolling stock, signaling, and track technologies. The facility, comprising a 13-mile high-speed loop capable of speeds up to 125 mph, operates under Network Rail's protocols for controlled access from the mainline at Melton Junction via a token-based ground frame, with dedicated signallers overseeing train movements to maintain isolation from operational networks.^[1]^[11]^[3] Operational management emphasizes safety and efficiency, including routine maintenance of overhead electrification, track geometry, and simulation labs to replicate mainline conditions for validating modifications to trains and infrastructure. Network Rail coordinates testing slots for industry partners, ensuring compliance with regulatory standards through on-site monitoring and data collection systems.^[3]^[1] In response to a landslip in early 2024 that disrupted operations, Network Rail initiated repairs on April 4, 2024, removing 17,000 tonnes of soil and vegetation before installing 19,500 tonnes of engineered fill and geosynthetic reinforcement to enhance embankment stability with minimal environmental impact. This effort incorporated trial technologies for accelerated reinstatement, reflecting Network Rail's focus on resilient asset management.^[45]^[5] By September 2025, Network Rail rebranded and expanded the site's role within its "Test Tracks" initiative, centralizing high-speed testing at Old Dalby alongside the Melton Operations Centre and customer-facing facilities to streamline end-to-end validation of rail innovations. This restructuring prioritizes integrated trials of complete systems, building on the track's legacy while addressing capacity demands for emerging technologies.^[12]

Recent Trials and Technological Advancements

In 2024, Network Rail initiated repairs on a landslip at the Old Dalby test track that occurred in December 2023, incorporating technological advancements to enhance sustainability and reduce environmental impact. The project involved removing 17,000 tonnes of soil and vegetation, then reconstructing the embankment with 19,500 tonnes of material, alongside installing a 370-metre drainage system, new overhead line equipment, and replacing 265 metres of track.^[5] Innovations trialled during the works included a remotely controlled, solar-powered generator to minimize noise and fuel use, virtual reality headsets for site monitoring, drones for surveying, and battery-operated trains to lower emissions.^[5] The track has supported recent rolling stock trials, such as dynamic testing of East Midlands Railway Class 810 bi-mode units, with unit 810004 observed departing the Asfordby shed on 19 December 2024.^[46] In April 2024, dynamic testing commenced on the first Class 66 freight locomotive equipped with digital signalling technology, marking progress toward integrating European Train Control System (ETCS) capabilities into existing fleets.^[47] By August 2024, ETCS testing achieved milestones for both passenger (Class 387) and freight trains, enabling potential rollout across UK fleets, though the landslip temporarily delayed some first-in-class ETCS trials earlier in the year.^[48]^[49] Network Rail relaunched its Research Innovation and Development Centre (RIDC) facilities, including Old Dalby (RIDC Melton), as "Test Tracks" in September 2025, unifying operations with the Tuxford site to emphasize integrated system testing for capacity expansion goals, such as doubling freight and passenger volumes by 2040.^[12] This included completed ETCS trials with LNER Azuma unit 801101 at Melton, alongside plans for enhanced simulation labs and customer facilities to support advanced trialling, training, and teaching.^[12] The 13-mile high-speed loop, capable of 125 mph operations with 11 miles under 25 kV electrification, continues to facilitate these developments as a key hub for validating new infrastructure and vehicle technologies.^[1]

Challenges and Infrastructure Issues

A significant embankment failure occurred on the Old Dalby Test Track over the weekend of 16-17 December 2023, adjacent to Old Dalby village in Leicestershire, halting all train operations due to multiple slips exacerbated by one of the wettest UK winters on record.^[23] Network Rail engineers initiated repairs in April 2024, involving the removal of 17,000 tonnes of soil and vegetation followed by the importation of 19,500 tonnes of replacement material, with completion targeted for summer 2024; delays arose from adverse weather and restricted site access.^[50] ^[51] The track's rural location presents ongoing access challenges for maintenance, as road and vehicular entry is limited, necessitating reliance on rail-based transport for heavy equipment and materials to address engineering issues effectively.^[22] Embankment stability remains vulnerable to heavy rainfall and soil saturation, reflecting broader infrastructure degradation risks in aging UK railway formations without regular reinforcement.^[5] Network Rail has incorporated geosynthetic reinforcement and trial technologies in the 2023-2024 repairs to enhance long-term resilience while minimizing environmental impact.^[5]

Impact and Legacy

Contributions to UK Rail Engineering

The Old Dalby Test Track played a pivotal role in the development of high-speed rail technologies during the 1960s and 1970s, particularly through its use in accelerating the British Rail Advanced Passenger Train (APT) project, which introduced pioneering tilting train mechanisms to maintain higher speeds on curved tracks without extensive infrastructure alterations. Opened in 1966 with 13 miles of bi-directional track equipped for speeds up to 125 mph, the facility enabled rigorous testing of the gas turbine-powered APT-E prototype, yielding data on aerodynamics, stability, and power systems that informed global advancements in articulated train design, even as the full APT programme faced cancellation in 1985 due to technical and economic hurdles.^[1]^[3] Safety engineering benefited from landmark trials, including the 1984 full-scale destructive crash test of a nuclear flask train, which demonstrated the robustness of specialized containers for transporting radioactive materials under high-impact conditions, thereby validating protocols that reduced risks in hazardous freight operations across the UK network.^[3] Subsequent upgrades, such as the 2001 installation of 11 miles of 25 kV AC overhead electrification by Alstom, expanded capabilities for modern high-speed evaluations, exemplified by certification testing of the Class 390 Pendolino tilting trains, whose active suspension systems enhanced passenger comfort and line capacity on electrified routes like the West Coast Main Line.^[3] The track has since supported commissioning of diverse rolling stock, including Hitachi's Class 395 Javelin for High Speed 1, Intercity Express Programme sets, Bombardier Class 172 diesel multiple units, and Aventra Class 720 electric units, ensuring empirical validation of braking, traction, and interoperability standards prior to mainline deployment.^[3] As part of Network Rail's Rail Innovation and Development Centre (RIDC) Melton, the site facilitates controlled trials of infrastructure innovations, such as European Train Control System (ETCS) integration, electromagnetic compatibility assessments, and on-track equipment performance, providing a secure environment that has accelerated the adoption of digital signalling and sustainable technologies, thereby contributing to enhanced reliability and efficiency in UK rail engineering.^[3]^[1]

Economic and Research Significance

The Old Dalby Test Track, operational since 1966, has significantly advanced railway research by providing a controlled environment for high-speed testing up to 125 mph on 13 miles of dedicated infrastructure, including 11 miles of 25 kV AC electrified line.^[1] Its establishment facilitated the development of the Advanced Passenger Train (APT), a pioneering tilting high-speed prototype, with initial tests of the gas turbine-powered APT-E commencing in 1970; this work laid foundational insights into active tilt mechanisms and aerodynamics that influenced subsequent global high-speed rail designs.^[22]^[1] Subsequent projects have encompassed braking performance, wheel-rail adhesion, slip control, and gauging trials, enhancing rail system reliability and safety standards across the UK network.^[44] As a core component of Network Rail's Rail Innovation and Development Centre (RIDC) Melton within the UK Rail Research and Innovation Network (UKRRIN), the track supports collaborative R&D with universities, suppliers, and operators, testing rolling stock modifications, on-track equipment, and infrastructure upgrades in a representative live-railway setting.^[1] These activities have enabled innovations in train control systems, electrification compatibility, and environmental resilience, directly contributing to the evolution of efficient, high-capacity rail technologies deployed on Britain's main lines.^[5] Economically, the facility bolsters the local Leicestershire economy through direct operations, maintenance, and ancillary services, with local planning policies explicitly recognizing its role in sustaining employment and business activity in areas like Old Dalby and Nether Broughton.^[52] Private investments, such as Alstom's refurbishment of the electrification and track enhancements around 2015, demonstrate its commercial viability for testing international rolling stock, while ongoing Network Rail and Serco management generates skilled jobs in engineering and logistics.^[13]^[53] By mitigating deployment risks for new technologies, the track indirectly supports the broader UK rail sector's £42.9 billion annual economic output and 710,000 associated jobs, as efficient R&D reduces operational disruptions and accelerates adoption of productivity-enhancing innovations.^[54]

Future Prospects

Network Rail relaunched its Research Innovation and Development Centre as Test Tracks in 2025, repositioning Old Dalby—part of the Melton facility—as a key asset for integrated system testing, including trains, infrastructure, signaling, and operational simulations to support ambitions like doubling freight and passenger capacity by 2040.^[12] This relaunch emphasizes complete-system validation in a segregated environment, with ongoing industry consultations to refine capabilities and maximize utilization amid competition from private facilities like Long Marston's planned 50 mph electrified loop.^[27] Old Dalby's 13-mile bi-directional track, supporting speeds up to 125 mph and featuring 11 miles of 25 kV overhead electrification, positions it for continued high-speed, electric, and advanced technology trials, such as recent ETCS signaling tests on LNER Azuma units.^[1] Recent infrastructure enhancements address environmental vulnerabilities, ensuring operational resilience. Following a December 2023 landslip, repairs completed in 2024 involved excavating 17,000 tonnes of material, rebuilding the embankment with 19,500 tonnes, installing a 370-meter drainage system to mitigate future slips, and replacing 265 meters of track plus overhead lines optimized for electric rolling stock.^[5] Greener technologies, including remotely controlled solar-powered generators, minimized noise and emissions during works, aligning with sustainable practices for prolonged site viability as an innovation hub.^[5] Prospects hinge on strategic adaptation, with Network Rail developing a tailored usage plan based on supply-chain input to sustain Old Dalby's role in research, training, and certification against evolving demands like digital rail and net-zero transitions.^[1] While no large-scale expansions are announced, the facility's historical expertise in tilting and high-speed development—evident in ongoing tri-mode locomotive tests—suggests enduring relevance, provided funding and regulatory alignment counterbalance competitive pressures from alternative sites.^[27]^[12]

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[10]
Centre of Excellence in Testing - UKRRIN
RIDC Melton is a purpose-built test track for the testing of rolling stock, plant, on-track machines, infrastructure and equipment. The facility has been ...
[11]
Network Rail - Rail Innovation & Development Centre (Melton)
... test track from Old Dalby to Stanton Tunnel, with four miles of track up to 60mph. Capability – Systems. 21 km long high speed test track (max 125mile/h) and ...
[12]
EXCLUSIVE: Network Rail relaunches Test Tracks - Modern Railways
Sep 22, 2025 · Test Tracks has 62 kilometres of test track, five times more than in ... Old Dalby and will include the Melton Operations Centre ...
[13]
Not just a test track - Modern Railways
Sep 24, 2020 · Aventra on test: Bombardier-built No 710272 for London Overground passes a farm bridge between Old Dalby village and the Asfordby test centre on ...
[14]
E train - Testing home page
The disused main line from Melton Mowbray to Nottingham was converted into a test track, known as Old Dalby and was used intensively to test the APT-E. In ...
[15]
E train - The Old Dalby Test Track
A great deal of testing was carried out at Old Dalby in connection with the APT development programme using various vehicles including the open frame units ...
[16]
http://www.en-academic.com/dic.nsf/enwiki/11849531
[17]
Crash test - Old Dalby test track - Nuclear flask test, 1984 - YouTube
Nov 15, 2024 · On 17 July 1984, Old Dalby test track was used to test the integrity of flasks used to transport nuclear fuel elements by rail.
[18]
High speed freight vehicle suspensions - Testing home page
HSFV4 at the Old Dalby test track used as an auxiliary test vehicle for static OHLE testing pictured on an overnight test c1977. Old Dalby, HSFV4 in the company ...<|separator|>
[19]
Serco Railtest tests
The class 180 unit (180101) arrives at Old Dalby by road from Alstom's Washwood Heath plant in April 2000.Missing: leased date
[20]
[PDF] STUDY TOUR FOR TEST TRACK - RDSO - Indian Railways
The shortest track, with 400 m, is the gradient track. It has a rising ... The Old Dalby Test Track is a 21Km test track located between. Asfordby, near ...
[21]
GBRf secures contract with Network Rail for Rail Innovation ...
The facility provides two separate test tracks: a high-speed 13 mile test track between Melton Junction and Edwalton up to 125mph – 11 miles of this with 25kV ...
[22]
The bank slip - The Old Dalby Test Track
The facilities at Old Dalby will save many nights of testing for the trains on the Underground. This time can now be used to carry out maintenance work and ...Missing: importance | Show results with:importance
[23]
Embankment Repairs Underway at the Old Dalby Test Track
Over the weekend of 16-17 th December 2023, a significant failure occurred on a section of embankment adjacent to the village of Old Dalby, Leicestershire.
[24]
Slab Track - Paving the P-Way - Rail Engineer
Sep 2, 2020 · Slab tracks, or, more properly, ballastless track systems, are becoming more widely used as alternatives to conventional ballasted track.
[25]
Rare images of an arrestor bed being tested on the Old ... - Facebook
Sep 4, 2025 · Rare images of an arrestor bed being tested on the Old Dalby test track in 1972. An APT nose cone has been fitted to a freight wagon.<|separator|>
[26]
Taking Britain - The Old Dalby Test Track
It covers the technical aspects of providing power to and energising a test track in less than six months and the non-technical issues of getting the job done.
[27]
TESTING, TESTING COMPETITION HOTS-UP - Modern Railways
Jun 18, 2025 · In the beginning – well, 1966 - there was the British Rail Research Old Dalby test track. This 13-mile-long line is indelibly associated ...Missing: transition | Show results with:transition
[28]
Electric Traction Power | PRC Rail Consulting Ltd
Figure 1: A section of the Old Dalby test track in England showing both third rail and overhead electrification. ... length. Each length is overlapped by ...Missing: signaling | Show results with:signaling
[29]
ATO in Leicestershire - Rail Engineer
Mar 24, 2016 · The Old Dalby test track was leased by LU as far back as 2007, with ... test train for its new Seltrac signalling system for the Sub Surface Lines ...
[30]
OHLE - Overhead Line - The Old Dalby Test Track
The OHLE was a 1¾-mile section of OverHead Line Equipment used to test conventional catenary systems and current collection, not for traction.
[31]
[PDF] ELECTRIFICATIONPWI TECHNICAL
Richard described how innovative monitoring systems on the Old Dalby Test Track had allowed the mapping of the behaviour of pantographs in real use, leading ...<|separator|>
[32]
BRATO - The Old Dalby Test Track
Imitation colour light signals were installed to simulate main line practice. (The freight traffic, soon to be withdrawn; responded to semaphores.) A Control ...<|control11|><|separator|>
[33]
Train Control System tests - The Old Dalby Test Track
ETCS trials used former class 309 units at Old Dalby, testing the Level 2 "no lineside signals" variant of ERTMS. Testing stopped when the line was mothballed.
[34]
Behind the scenes at Old Dalby - RailStaff
Apr 13, 2016 · For the past few months, Thales and London Underground engineers have been trialling the new signalling system on the test track at Old Dalby, ...
[35]
The Advanced Passenger Train - Experimental - Key Model World
Nov 21, 2021 · Above: APT-E races along the 13-mile Old Dalby test track in three-car formation showing its tilt mechanism to good effect. SSPL. As to APT-E ...
[36]
https://www.superstock.com/asset/apt-undergoing-trials-british-rail-old-dalby-test-track-built/1895-12635
[37]
Looking Back - the Advanced Passenger Train - APT-P.com
Jun 28, 2022 · Initial tests of the powered train were delayed and disrupted by union action, but the 2-car towed tests on the Old Dalby test track south of ...
[38]
High speed pan testing 1973
From previous trials on the scaled OHLE (at the Old Dalby test track) a calculated figure of around 225-230km/h was derived as the limiting speed for a ...
[39]
ENGLAND | Trial run for tilting train - BBC News
Oct 8, 2001 · The Pendolino has successfully completed initial trials on a purpose-built Old Dalby test track in Leicestershire. The arrival of the ...
[40]
Early Pendolino testing - The Old Dalby Test Track
53 Pendolinos were tested and commissioned on the test track between 2001 and 2005. Here are some pictures of the new trains in action at Old Dalby and ...
[41]
IEP Class 800 moves under its own power in tests - Rail Magazine
Apr 23, 2015 · First pre-series Intercity Express Programme (IEP) Class 800 has moved under its own power at Old Dalby (Network Rail test centre).Missing: trials | Show results with:trials
[42]
Why did British Railways deliberately crash this train in 1984?
Jan 17, 2024 · In 1984, British Railways and the Central Electricity Generating Board deliberately destroyed a train to prove the safety of nuclear fuel flasks.Missing: period | Show results with:period<|separator|>
[43]
Operation Smash Hit! - National Railway Museum blog
Nov 5, 2014 · Operation Smash Hit was a demonstration to prove the safety of nuclear waste flasks by running a train into one at 100mph. The flask remained ...<|separator|>
[44]
Research Division tests - The Old Dalby Test Track
These included the Stoneblower pneumatic ballast injection machine, the Tubular Axle Induction Motor (TAIM) trials, the hydraulic drive for a DMU (Hydra), ...
[45]
Work begins to reinstate railway test site in Leicestershire after a ...
Apr 4, 2024 · Network Rail teams have started work at Old Dalby test track in Leicestershire to repair and futureproof the site using tech that's kinder to neighbours and ...
[46]
New East Midlands Railway Class 810004 leaves the Old Dalby ...
Dec 20, 2024 · New East Midlands Railway Class 810004 leaves the Old Dalby Test Track shed at Asfordby, Melton Mowbray 19th December 2024.Missing: 2020-2025 | Show results with:2020-2025<|separator|>
[47]
Dynamic testing starts on first freight locomotive fitted with digital ...
Apr 29, 2024 · The first locomotive in Britain's principal freight fleet to be fitted with digital signalling equipment has now moved to dynamic testing on ...
[48]
ETCS Testing Surpasses Significant Milestone for both Passenger ...
Aug 26, 2024 · A class 66 and 387 have passed ETCS testing enabling the feature to be potentially rolled out across both train fleets.
[49]
Old Dalby Test Track - RailUK Forums
Mar 21, 2024 · A landslip just north of the Old Dalby station over bridge, on the Up Reversible Line ( the one fitted with 3rd and 4th rails ).
[50]
Old Dalby: Work to repair landslip-hit railway test track begins - BBC
Apr 6, 2024 · The line at Old Dalby was converted into a test site in 1966 with the line forming part of the wider Rail Innovation and Development Centre in ...Missing: takeover | Show results with:takeover
[51]
Major Leicestershire train test track repairs get underway after landslip
Apr 8, 2024 · Network Rail said adverse weather conditions and limited access had delayed the start of the work at the Old Dalby track near Melton. Engineers ...Missing: maintenance | Show results with:maintenance
[52]
Nether Broughton & Old Dalby Reg16 - Melton Local Plan
It is also of significant importance to the local economy. It is also ... POLICY BE4: Old Dalby Test Track. Proposals for the testing of trains and ...
[53]
[PDF] A Global Centre of Rail Excellence in Wales - Peloton Events
Serco has operated the test track at Old. Dalby for over 10 years, on behalf of. LUL, Alstom and now for Network Rail as RIDC Melton. •. Serco is also able to ...
[54]
The economic contribution of UK rail
Sep 16, 2021 · The UK railway sector supported £42.9 billion of economic production and was associated with 710,000 jobs and £14.1 billion in tax revenues in ...