Repulsion motor
A repulsion motor is a single-phase alternating current (AC) electric motor that operates on the principle of magnetic repulsion between stator and rotor fields to produce torque, noted for its high starting torque capabilities.[1][2] Invented by Elihu Thomson in the late 19th century, it typically features a stator with distributed windings connected to the AC supply and a wound rotor with a commutator and brushes positioned to create repulsion during startup.[3] In operation, the brushes are adjusted to produce a rotor magnetic field that repels the stator field, generating torque; maximum torque occurs when the brush axis is at approximately 45 degrees to the stator field axis.[1] Many designs include a centrifugal mechanism that short-circuits the commutator at running speed, transitioning to induction motor operation for efficiency.[2] Repulsion motors provide high starting torque (typically 2.5 to 4 times full-load torque) with starting currents of 3 to 4 times full-load, good speed regulation (about 5-10%), and no-load speeds close to synchronous.[4][5] Historically used in applications requiring high starting torque, such as electric traction and elevators, these motors have largely been supplanted by simpler designs due to their complexity and maintenance needs.[2]Introduction
Definition and Basic Operation
A repulsion motor is a single-phase alternating current (AC) electric motor that operates on the principle of magnetic repulsion between the stator and rotor fields, enabling it to deliver high starting torque suitable for applications requiring robust initial acceleration.[6] This design leverages the interaction of induced currents and magnetic fields to produce rotational motion without the need for a direct current supply, distinguishing it from DC motors while providing characteristics akin to series-wound motors.[7] The key components include a stator with distributed windings that generate a pulsating magnetic field when energized by AC power, a laminated rotor featuring a slotted core wound with distributed coils connected to a commutator, and a set of short-circuited carbon brushes that contact the commutator to facilitate current flow in the rotor circuit.[6] The stator windings produce the primary magnetic field, while the rotor windings, induced by transformer action from the stator flux, create opposing poles; the commutator and brushes ensure the rotor current aligns to form magnetic poles that interact with the stator field.[6] In basic operation, the AC supply energizes the stator, inducing an electromotive force (EMF) in the rotor windings through electromagnetic induction, which drives current through the short-circuited brush path and establishes rotor magnetic poles.[6] These rotor poles repel the corresponding stator poles due to like magnetic polarities, generating a torque that initiates and sustains rotor rotation; the direction of rotation depends on the angular position of the brushes relative to the stator field axis.[6] This repulsion mechanism allows the motor to achieve starting torques up to 350% of full-load value at currents of 3 to 4 times the full-load rating, providing efficient performance under load.[6] The concept was pioneered by Elihu Thomson in the late 1880s based on his discovery of electro-inductive repulsion principles.[8]Historical Development
The repulsion motor was invented by American engineer Elihu Thomson in 1889, emerging as one of the earliest practical alternating current (AC) motor designs during the rapid expansion of electrical power systems. Thomson's innovation stemmed from his discovery of the electro-inductive repulsion principle, which utilized the repulsive forces between induced currents in conductors to produce torque without the need for direct current. This addressed key challenges in AC motor development, such as starting torque and speed control, at a time when AC was gaining prominence over DC for long-distance power transmission.[8] Development accelerated in the 1890s through the Thomson-Houston Electric Company, founded in 1883 to commercialize Thomson's inventions. The company produced early prototypes of repulsion motors, including repulsion-induction variants, which combined repulsion for starting with induction for efficient running. Key patents, such as U.S. Patent Nos. 396,009 and 396,010 issued on January 8, 1889, outlined the fundamental structure and operation of these motors. In 1892, Thomson-Houston merged with the Edison General Electric Company to form General Electric (GE), which continued refining the technology; by 1897, Thomson had developed an advanced repulsion-induction motor for GE applications. Over his career, Thomson secured 696 U.S. patents, many related to AC motors including these repulsion designs.[9][10] During the AC power expansion era from the 1880s to the early 1900s, repulsion motors saw early adoption in traction systems for electric railways and industrial machinery, where their high starting torque and variable speed capabilities proved advantageous. For instance, they powered early electric locomotives and equipment in factories, contributing to the electrification of urban transport and manufacturing. These applications helped establish AC as a viable power source, bridging the gap until more efficient induction motors became dominant.[11][12] In the early 20th century, the design evolved through contributions from other inventors, leading to specialized variants that improved efficiency and adaptability. Hungarian engineer Miksa Déri, for example, invented a single-phase repulsion motor in 1904, known as the Déri motor, which featured a double-brush configuration for enhanced performance in specific loads. These developments expanded the motor's utility before it was largely supplanted by polyphase induction motors in the mid-1900s.[13][14]Construction
Stator and Field Windings
The stator of a repulsion motor consists of a laminated iron core designed to support the field windings and generate the necessary magnetic field. The core is constructed from high-grade silicon steel laminations, typically thin sheets stacked to form a cylindrical structure with slots for the windings; this material and lamination process minimize eddy current and hysteresis losses by increasing electrical resistance and reducing magnetic flux variations in the core.[15][16] The field windings are distributed coils placed in the stator slots, similar to those in a single-phase induction motor, and are configured to produce a pulsating magnetic field when energized. These windings are typically wound with insulated copper wire to handle the alternating current and ensure efficient flux distribution across the air gap.[1][6] The stator windings connect directly to a single-phase AC power supply, operating at standard voltages such as 110-230 V to match common electrical systems, with appropriate insulation (e.g., enameled or varnished coatings) to prevent breakdown under typical operating conditions and frequencies (50-60 Hz). This direct connection allows the stator to establish the primary magnetic field without additional starting circuitry.[17][18]Rotor and Commutator Assembly
The rotor of a repulsion motor features a slotted core with a distributed winding, typically arranged in a lap or wave configuration, forming a wound armature akin to that in DC motors. This core is constructed from laminated iron to minimize eddy current losses, with the windings placed in the slots and connected to the commutator segments.[6] The commutator is mounted on the rotor shaft and consists of multiple insulated copper segments arranged axially or radially, enabling the distribution and rectification of currents to the armature windings.[6][19] Carbon brushes, held in adjustable holders, ride on the commutator surface to short-circuit portions of the rotor windings, facilitating current control; their position can be varied for speed regulation.[6][20] The rotor and commutator assembly is integrated onto a robust shaft supported by precision bearings, with careful dynamic balancing to accommodate the high starting torques—often 300% to 400% of full-load torque—generated during motor startup.[5]Operating Principle
Starting Mechanism
The starting mechanism of a repulsion motor relies on the repulsion between the stator and rotor magnetic fields to initiate rotation. When single-phase AC is applied to the stator winding, it produces an alternating magnetic field that induces a voltage in the rotor windings through transformer action, as the rotor is stationary at startup. This induced voltage generates currents in the rotor coils, which are connected to a commutator. The commutator, along with the brushes that short-circuit specific rotor coils, effectively creates a rotor magnetic field with poles oriented to oppose the stator poles, producing a repulsive torque that causes the rotor to begin turning.[21] The positioning of the brushes relative to the stator poles is critical for achieving high starting torque. For maximum starting torque, the brushes are set at 45 degrees to the stator pole axis, which aligns the rotor field to maximize the repulsive force between like poles.[22] This configuration can deliver starting torque up to 400-500% of the full-load torque, enabling the motor to overcome high-inertia loads from standstill. The commutator assembly ensures that the short-circuited rotor sections maintain this opposition dynamically as rotation begins.[21][5] In certain configurations, known as stop or neutral positions, the motor exhibits stationary repulsion without rotation. Here, the brushes are positioned to short-circuit rotor coils directly under the stator poles, aligning the rotor and stator fields in the same direction (parallel axes at 0 degrees). This results in like poles facing each other without any angular displacement, producing repulsion that holds the rotor stationary but generates no net torque to cause motion. Such setups are used for applications requiring precise positioning at startup.[21][23] The torque generated during starting follows the relation T \propto \sin 2\theta, where \theta is the brush shift angle relative to the stator field axis. At 45 degrees (\theta = 45^\circ), \sin 2\theta = 1, yielding maximum torque. This equation derives from the interaction of the two fields, with the double-angle dependence arising from the phase relationship in the repulsive forces, analogous to the torque in a DC machine but adapted for AC repulsion.[22][1]Transition to Running Conditions
Once the repulsion motor achieves initial rotation through the starting mechanism, the transition to stable running conditions involves adjusting the brush position to balance repulsion and induction effects, thereby regulating speed and torque. During startup, the brushes are typically positioned at a 45° shift relative to the stator field axis to maximize repulsion torque. As the motor accelerates, manually or automatically rotating the brushes around this angle introduces a component of induction action by partially short-circuiting segments of the armature winding via the commutator. This adjustment varies the balance between pure repulsion (dominant at low speeds) and induction torque (which stabilizes operation), allowing the motor to reach and maintain speeds up to synchronous or slightly sub-synchronous levels depending on the load. In straight repulsion motors, brush angle is adjusted for speed control; in repulsion-start induction types, a mechanism automates transition to induction running.[24] In running positions, the brushes remain in contact with the commutator, creating configurations where partial short-circuiting of the armature coils permits induced currents from the stator's alternating flux to flow, contributing to torque production alongside repulsion forces. This hybrid action enables the motor to stabilize at operating speeds, with the degree of short-circuiting determining the extent of induction involvement—greater short-circuiting enhances induction effects for smoother, more constant-speed running, while minimal short-circuiting preserves repulsion dominance for variable speed control. The resulting speed regulation is achieved by fine-tuning the brush angle, which alters the effective voltage induced across the armature and thus the net torque, allowing operation from near-zero slip at no-load to higher slips under load without stalling.[24] Some repulsion motor designs incorporate centrifugal mechanisms to automate the brush transition, eliminating the need for manual intervention and ensuring reliable shift to running conditions. These devices, often consisting of spring-loaded weights mounted on the rotor shaft, expand outward under centrifugal force once the motor reaches approximately 75-80% of synchronous speed. The expansion axially displaces a linkage that either rotates the brush assembly to the optimal running angle or lifts the brushes slightly off the commutator while short-circuiting its segments, thereby suppressing repulsion action and fully engaging induction running for enhanced efficiency at full speed. Such automatic shifters, as patented in early designs, improve operational safety and consistency in applications requiring unattended startup.[25][26] The AC supply voltage and frequency significantly influence the motor's running efficiency and power factor during this transition phase. Higher voltages increase the induced armature currents, boosting torque but potentially raising losses if not matched to the design rating, while lower voltages may prolong the acceleration period and reduce peak efficiency. Frequency variations affect the stator flux penetration into the rotor; at the rated 50-60 Hz, the motor achieves optimal efficiency (typically 60-80% in running mode) and a power factor improving from low values (around 0.4-0.5 at startup) to near unity at high speeds due to the compensating effects of brush-induced currents. Deviations, such as lower frequency, can degrade power factor by increasing magnetizing current demands, leading to poorer overall performance unless compensated by additional windings.[24]Types
Elihu Thomson Type
The Elihu Thomson type represents the pioneering design of the repulsion motor, invented by American engineer Elihu Thomson in 1889 as a direct result of his discovery of the principle of electro-inductive repulsion. This principle involves the repulsive force generated between a primary coil carrying alternating current and a secondary coil or conductor in which induced currents flow in opposition, causing the secondary to be repelled from the primary. Thomson demonstrated this effect experimentally by observing a metal ring propelled upward when dropped over a vertical solenoid energized by alternating current, highlighting the dynamic repulsion due to phase-opposed induced currents. The motor's development stemmed from these observations, marking an early advancement in single-phase alternating-current machinery without reliance on polyphase systems.[8][10] In terms of construction, the Thomson type employs a simple two-pole stator consisting of laminated iron cores with field windings connected directly to a single-phase alternating-current supply, producing a pulsating magnetic field along the direct axis. The rotor features distributed armature windings mounted on a laminated core, connected to a multi-segment commutator typically with four or more segments for even distribution. Two fixed brushes, positioned diametrically opposite each other and usually along the quadrature axis (90 degrees from the stator field axis), short-circuit selected portions of the rotor windings, closing the circuit without external connections. This setup ensures that only portions of the rotor windings are active at any time, with the short-circuited segments experiencing induced currents from the stator field.[10][8] Operationally, the motor relies on pure repulsion torque, where the stator's alternating field induces currents in the short-circuited rotor segments, creating magnetic poles that are repelled by the stator poles due to their phase opposition. Unlike later variants, there is no transition to induction running; the torque arises solely from this repulsion interaction, providing high starting torque and a nearly constant speed characteristic independent of load variations within limits. The fixed brush positions maintain this repulsion alignment during rotation, ensuring synchronous-like behavior suited to constant-speed requirements. The basic schematic depicts the two stator poles with their windings, the central rotor with commutator segments aligned to the brushes, and the short-circuit path emphasizing the closed rotor circuits that enable the inductive repulsion effect.[10][8]Deri and Other Early Variants
Early variants of the repulsion motor, such as multi-pole designs developed around the turn of the 20th century, employed configurations with four or more poles to deliver smoother torque and reduced pulsations compared to simpler two-pole setups. These designs retained the core repulsion principle but incorporated adjustable brushes—one set fixed and another movable—enabling precise control of speed and direction by altering the angle between the stator field and the short-circuited rotor coils. Such features made these motors suitable for traction applications, including high-power models for single-phase railway service. The Latour-Winter-Eichberg motor, devised independently by Marius Latour and by Winter and Eichberg in the early 1900s, introduced series-connected windings between the stator and rotor to support higher voltage operation and superior speed regulation over the basic Thomson repulsion design. In this compensated configuration, the stator winding was placed in series with a transformer primary, while a secondary provided variable AC voltage to one pair of fixed brushes at right angles to a short-circuited pair, effectively replicating the torque-speed curve of a series-wound motor. This setup improved power factor and commutation by reducing armature reaction and leakage flux, allowing for stable performance across a wide load range. Historical analyses highlight its role in advancing single-phase commutator motors for industrial use.[27] Compensated variants, such as those developed in the early 1920s, evolved the design through additional windings to neutralize armature reaction, minimize sparking, and boost efficiency. These featured orthogonal stator coils and allowed speed adjustment relative to synchronous speed, addressing limitations in earlier repulsion motors and enhancing reliability for continuous-duty applications. Common advancements across these early variants included refined commutator segments for better contact and centrifugal mechanisms that automatically short-circuited brushes at running speed, eliminating manual intervention and enabling seamless transition from start to steady-state operation.[28]Repulsion-Start Induction-Run Type
The repulsion-start induction-run motor, a type of straight repulsion motor that transitions to induction operation, combines high starting torque with efficient running characteristics. This hybrid design features a rotor that incorporates both a wound armature connected to a commutator for repulsion starting and embedded squirrel-cage bars for induction running. The stator consists of a laminated core with a single-phase winding that produces an alternating magnetic field, while the rotor's slotted core holds the dual windings: the commutator-connected coils for initial torque generation and the short-circuited copper bars and end rings that become active during operation. Brushes contact the commutator at startup to facilitate current flow and torque production, but they are designed to lift off or disconnect once the motor reaches speed.[29] In operation, the motor initiates as a repulsion type, where the interaction between the stator field and the rotor's induced currents—modulated by the brushes positioned at 90 degrees to the field axis—generates substantial starting torque through magnetic repulsion. As the rotor accelerates to approximately 75% of synchronous speed, a centrifugal switch activates to lift the brushes away from the commutator and short-circuit the armature windings, effectively disabling the repulsion mechanism. This transition allows the motor to run as a standard single-phase squirrel-cage induction motor, with torque produced by the interaction between the stator's pulsating field and the currents induced in the rotor bars. The design ensures smooth handover without manual intervention, maintaining stable performance under load.[29] Key advantages of this motor type include its self-starting capability, which eliminates the need for external starting devices or adjustments, making it reliable for intermittent use. It delivers high starting torque suitable for applications requiring quick acceleration, while the induction running mode provides good efficiency and speed regulation, particularly in fractional horsepower sizes up to about 1 HP. These traits make it well-suited for light loads where constant speed and simplicity are prioritized over high power.[29] This motor type emerged in the early 1900s as an improvement over pure repulsion designs, with commercial examples like the 1901 Emerson ½ HP model demonstrating its early adoption for single-phase AC systems. Developed to address the limitations of standalone repulsion motors in sustained operation, it gained traction in household and light industrial settings by integrating induction efficiency for better overall utility.[30][31]Performance and Characteristics
Torque-Speed Relationship
The torque-speed relationship in a repulsion motor is characterized by a high starting torque, typically around 350% of full-load torque, which decreases as the motor accelerates to its running speed, providing stable operation under load. The speed regulation is approximately 6%, meaning the motor maintains relatively constant speed with varying loads, though it can run at dangerously high speeds under no-load conditions without proper control. This curve can be adjusted by shifting the brushes to alter the angle between the stator field axis and the brush axis, allowing for speed control and torque optimization. A representative torque-speed curve shows a steep drop from high starting torque at zero speed to a nearly flat region at running speeds close to synchronous speed.[6][4] The torque developed in a repulsion motor arises from the repulsive interaction between the stator and rotor magnetic fields, modulated by the brush position. The armature torque T_a is given byT_a \propto \sin(2\alpha)
where \alpha is the angle between the brush axis and the stator field axis. To derive this, consider the stator producing a magnetic field along its axis, while the brushes short-circuit the rotor coils, inducing currents that create a rotor field. The torque is the cross-product of these fields, proportional to the sine of the angle between them. The effective angle between the fields is $2\alpha, leading to the \sin(2\alpha) dependence; maximum torque occurs when $2\alpha = 90^\circ, or \alpha = 45^\circ. More precisely, the torque can be expressed as
T = \frac{P}{\omega_s} \cdot \frac{V^2}{R} \cdot \sin(2\alpha)
where P is the number of poles, \omega_s is the synchronous angular speed, V is the applied voltage, and R is the effective resistance in the rotor circuit. This form follows from the induced rotor EMF being proportional to V \sin \alpha, the rotor current I_r \propto (V \sin \alpha)/R, and torque proportional to I_r^2 \sin(2\alpha), simplifying to the voltage-squared term under approximation for low slip.[6][23][22] The power factor in a repulsion motor is typically lagging and varies with operating conditions, being low (around 0.4-0.6) at low speeds due to high inductive reactance but improving to 0.7-0.9 at high speeds and full load, especially in compensated variants with additional windings to counter armature reaction. Efficiency is relatively low due to losses in the commutator and brushes, with values influenced by load, frequency, and motor size; higher values are achieved in larger motors under optimal brush positioning. These characteristics are affected by supply frequency, as higher frequencies increase reactance and reduce torque at starting.[32][6] Phasor diagrams for the repulsion motor represent the stator voltage \mathbf{V}, stator current \mathbf{I_s}, induced rotor EMF \mathbf{E_r} (proportional to V \sin \alpha), and rotor current \mathbf{I_r} lagging \mathbf{E_r} by the rotor power factor angle. The resulting torque is depicted as arising from the vector interaction, where the quadrature component between \mathbf{I_s} and \mathbf{I_r} (shifted by $2\alpha) produces the rotational force, visualized in diagrams showing field alignment for maximum torque at \alpha = 45^\circ.[6][23]