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Zemax

Ansys Zemax OpticStudio, commonly referred to as Zemax, is a leading optical design and analysis software package used for simulating, optimizing, and tolerancing complex optical systems, including both imaging lenses and illumination setups. Originally developed as Zemax by Zemax, LLC, the software was the first optical design program specifically written for Windows and has become an industry standard for engineers and researchers in and . Founded in 1991 in , Zemax, LLC focused on providing tools for ray tracing, propagation, and analysis to accelerate product development in fields like and medical devices. In 2021, acquired Zemax, integrating it into its portfolio to enhance capabilities for combined optical, structural, and analyses. The software supports sequential and non-sequential modes for modeling light propagation, enabling users to design systems ranging from simple lenses to advanced freeform optics. Key features include automated optimization algorithms, tolerance sensitivity analysis for manufacturing feasibility, and integration with CAD tools for dynamic linkups between optical and mechanical designs in Premium and Enterprise editions. It also offers multiphysics workflows, such as Structural-Thermal-Optical-Performance (STOP) analysis, to predict how environmental factors affect system performance. Available in Pro, Premium, and Enterprise versions, OpticStudio runs exclusively on Windows and supports API extensions for custom scripting and automation. Zemax OpticStudio finds applications across diverse industries, including automotive (for and sensor systems), aerospace (for ), biomedical (for endoscopes and devices), and (for / displays and camera modules). Its illumination design tools are particularly valued for LED systems, projectors, and solar concentrators, while recent updates as of 2025 include enhanced metalens modeling and export capabilities to Speos for further simulation. With a global user base spanning thousands of professionals, the software continues to evolve through 's ecosystem, emphasizing and performance validation in .

Overview

Introduction

Zemax is a comprehensive developed for the , , and optimization of , illumination, and systems, widely utilized in and scientific applications to model complex light interactions. Its core purpose centers on enabling the simulation, optimization, and tolerancing of both imaging and non-imaging systems, allowing engineers to predict and refine system performance before physical prototyping. This capability supports diverse applications, from precision lenses in to advanced beam delivery in industrial settings, enhancing efficiency in modern workflows. At its technical foundation, Zemax employs ray-tracing methods to simulate light propagation, including sequential ray tracing for ordered analysis of systems like lenses and telescopes, where rays follow predefined paths through surfaces. Complementing this is non-sequential ray tracing, which models realistic scenarios such as , , and reflections in illumination or stray-light-sensitive designs, accommodating unordered ray paths and interactions with complex geometries. These algorithms provide a robust framework for tolerancing manufacturing variations and optimizing system parameters, ensuring high-fidelity predictions of optical behavior. As of 2025, Zemax's primary product has been rebranded as , reflecting its integration into broader simulation ecosystems following Ansys's acquisition of Zemax in 2021 and subsequent acquisition of Ansys by , completed on July 17, 2025. As of late 2025, under Synopsys ownership, the software continues to evolve as a cornerstone tool for optical system development across industries including , medical devices, and .

Company Profile

Zemax, LLC is headquartered in Kirkland, Washington, USA. The company employs between 51 and 200 people, with a global presence supported by offices in the United Kingdom, Japan, Taiwan, and China. Founded in 1991 by Dr. Kenneth E. Moore, a Ph.D. graduate from the University of Arizona's College of Optical Sciences, Zemax has evolved under various leadership structures. Dr. Moore served as Chief Technology Officer and technical fellow, contributing to the core development of its optical design software. Following acquisitions, executives such as S. Subbiah held the CEO role prior to deeper integration. Zemax operates on a subscription-based licensing model for its software products, offering terms from six months to three years with volume discounts for multiple users. The company also provides , including training, support, and consulting through its integrated structure. In July 2025, following ' acquisition of , Zemax became part of . In 2025, divested its Optical Solutions Group to Technologies, positioning Zemax as a key component in ' photonics simulation and system design portfolio. This structure enhances Zemax's focus on advanced optical and illumination solutions across industries like and automotive.

Historical Development

Founding and Initial Products

Zemax was founded in 1991 by Dr. Kenneth E. Moore, who earned his Ph.D. in optical sciences from the University of Arizona's in 1991. Moore developed the core technology during his academic work, focusing on tools for optical system simulation, before establishing the company to bring these capabilities to a broader audience. Initially operating under the name Focus Software, the company rebranded to Zemax Development Corporation in 1998 due to considerations. This rebranding coincided with growing recognition of the software's value in professional settings, reflecting Moore's vision to provide accessible optical design solutions beyond circles. The flagship product, Zemax optical design software, was the company's first offering, commercializing sequential ray-tracing algorithms that Moore had originally created for on systems. Early versions emphasized classical lens design, enabling users to model light propagation through optical elements with high accuracy. In the 1990s, Zemax introduced key innovations, including a user-friendly graphical interface tailored for lens design and rudimentary optimization routines that automated merit function minimization for improved system performance. Notably, it became the first optical design program natively developed for Windows, lowering compared to prior DOS-based or mainframe tools. These features prioritized ease of use, allowing non-experts to perform ray tracing and analysis without extensive programming knowledge. From its inception, Zemax targeted optical engineers in academic institutions and small engineering firms, providing cost-effective tools for imaging system analysis in research and prototyping. This focus addressed the need for affordable, intuitive software in environments where budget constraints limited access to high-end commercial alternatives.

Expansion and Mergers

In 2011, Zemax Development Corporation merged with Radiant Imaging, Inc., a provider of imaging colorimetry and illumination design software, to form Radiant Zemax, LLC. This strategic merger, facilitated by private equity firm Evergreen Pacific Partners, combined Zemax's sequential ray-tracing expertise with Radiant's non-sequential capabilities, enabling enhanced simulation of illumination systems and stray light effects. The integration expanded Zemax's portfolio to include advanced source modeling tools, which were incorporated into subsequent software releases starting with version 12 in 2012, allowing users to model complex light sources and perform detailed stray light analysis for applications in lighting and display design. The merger supported Zemax's growth by providing capital for , as well as international sales expansion, under Evergreen's backing. This period marked a shift toward broader , with the combined entity targeting opportunities in beyond traditional , including enhanced tools for tolerancing and optimization released in OpticStudio version 14 in 2014. By the mid-2010s, Radiant Zemax had established leadership in optical and illumination software, culminating in the 2014 divestiture of the Zemax division to Arlington Capital Partners, which refocused the standalone Zemax on core optical while retaining merger-driven innovations.

Acquisitions and Ownership Changes

In June 2018, Arlington Capital Partners sold Zemax to EQT Private Equity. On August 30, 2021, Ansys announced its acquisition of Zemax from EQT Private Equity for $411.5 million in cash, aiming to enhance its multiphysics simulation portfolio by integrating Zemax's optical design software with Ansys' broader engineering tools. The deal closed in October 2021, enabling seamless workflows for optical systems within Ansys' simulation ecosystem, such as combining ray tracing with structural and thermal analyses. Following the acquisition, Zemax underwent in 2022, with its flagship product OpticStudio renamed Ansys Zemax OpticStudio to reflect its alignment with ' suite. This shift improved interoperability, particularly with , allowing users to couple optical simulations directly with mechanical, fluid, and electromagnetic models for more comprehensive system-level designs. On July 17, 2025, completed its $35 billion acquisition of , announced in January 2024, after receiving regulatory approvals including from . This placed Zemax under ' expanded portfolio, integrating it with the company's (EDA) capabilities while retaining ' optical tools like Zemax amid divestitures of ' legacy optical assets. Post-acquisition restructuring included a planned 10% workforce reduction across , announced on November 12, 2025, primarily targeting fiscal year 2026 to streamline operations following the merger. For regulatory compliance, divested its original Optical Solutions Group—encompassing tools like Code V and LucidShape—to Technologies, with the transaction closing on October 17, 2025; ' optics division, including Zemax, was retained to avoid antitrust concerns in photonic design markets. The ownership change has driven strategic shifts toward -enhanced optical design and deeper synergies between Zemax OpticStudio and ' EDA tools, particularly for , as demonstrated in September 2025 collaborations with for -assisted workflows in advanced node technologies like COUPE architecture. This integration supports faster optimization of photonic integrated circuits, leveraging Zemax's ray-tracing capabilities alongside ' circuit simulation for high-speed data and applications.

Product Offerings

Ansys Zemax OpticStudio

Ansys Zemax OpticStudio, originally developed as Zemax software, evolved into its current form following the acquisition of Zemax LLC by , which rebranded the flagship product as Ansys Zemax OpticStudio to integrate it within the broader Ansys simulation portfolio. In July 2025, completed its acquisition of Ansys, incorporating OpticStudio into its ecosystem while retaining the Ansys branding for continuity in optical design workflows. To secure regulatory approval, Synopsys divested its Optical Solutions Group, including Code V, to Keysight Technologies in October 2025. The software operates exclusively on 64-bit Windows operating systems, supporting versions from onward, with recommendations for 8 to 32 CPU cores, 16 to 64 GB of RAM (allocating 1-2 GB per core), and at least 10 GB of disk space for optimal performance. It leverages GPU acceleration via or cards compliant with or higher, significantly speeding up ray tracing simulations for complex systems. File formats include the legacy .ZMX for and the current default .ZMX format, which encapsulates lens data, merit functions, and associated files in a single archive to streamline . The is toolbar-driven, providing intuitive access to core functions through ribbon-style menus and contextual editors, with dedicated modes for sequential tracing—ideal for imaging —and non-sequential mode for handling , scatters, and freeform systems. A key component is the Merit Function Editor, which allows users to define optimization criteria by constructing operands for variables like surface curvatures and thicknesses, facilitating precise system tuning. Visualizations such as layouts and fan plots are integrated directly into the workspace for real-time feedback. The typical workflow begins with system setup in the Lens Data Editor, where users define surfaces (e.g., spherical, aspheric, or diffractive), apertures (such as or floating), and wavelengths to model the optical prescription. This progresses to simulation via ray tracing analyses, including spot diagrams and modulation transfer function evaluations, followed by optimization using the merit function to iterate designs. Final steps involve tolerancing for manufacturability and exporting the geometry to CAD formats like STEP or for integration into mechanical assemblies. OpticStudio includes extensive built-in data libraries, such as the Glass Catalog with hundreds of glasses from more than 30 vendors including Schott and Ohara, providing refractive index and dispersion data for precise material selection. Additional catalogs cover mirrors, coatings, sources (e.g., LEDs and lasers), and stock lens designs from manufacturers like Edmund Optics, enabling rapid prototyping without external data imports. These resources are updated periodically to reflect new material advancements, ensuring compatibility with emerging optical technologies.

Editions and Licensing

Ansys Zemax OpticStudio is available in three main editions: , , and , each tailored to different levels of optical design complexity. The edition provides core capabilities including sequential and non-sequential ray tracing, optimization, and tolerancing, suitable for basic imaging system design. The edition builds on features by adding advanced tools such as user-defined plugins, dynamic CAD integrations with software like Creo and Inventor, and enhanced illumination analysis, enabling more sophisticated workflows for complex systems. The edition includes all functionalities plus multiphysics integration, such as structural-thermal-optical-performance (STOP) analysis and exports to Speos, supporting comprehensive involving thermal and structural loads. Licensing for OpticStudio transitioned from perpetual models to primarily annual subscriptions following Ansys's acquisition of Zemax, though legacy perpetual licenses remain supported for existing users. Subscription licenses, starting at approximately $5,000 per user annually depending on the edition, provide to ongoing updates and new features, with options for single-user or deployment. Academic institutions benefit from discounted research and teaching licenses, as well as a free student version offering limited but hands-on to core design tools. Following Synopsys's acquisition of in July 2025, OpticStudio editions, particularly Enterprise, are increasingly bundled within broader Synopsys suites to facilitate integrated workflows across optical, electronic, and mechanical domains. Support is provided through the Customer Portal, offering basic email and access for all users, while premium tiers under Technical Enhancements and Customer Support (TECS) include priority response, customized training, and development of user-specific macros for advanced applications. is facilitated by a 30-day free trial, granting full access to all editions with sample files to explore the software's capabilities.

Features and Capabilities

Optical Design Tools

OpticStudio's sequential ray tracing mode enables the modeling of optical systems where light propagates through a predefined sequence of surfaces, such as lenses and mirrors, from the object surface to the . In this approach, rays are traced in order, hitting each surface exactly once, supporting both paraxial approximations for initial design and real-ray propagation for accurate simulations of aberrations and higher-order effects. Surface parameters, including thickness and curvature, can be constrained using various solve types to enforce design constraints like fixed focal lengths or mechanical apertures during modeling. Non-sequential ray tracing in OpticStudio provides flexibility for complex systems where light paths do not follow a strict order, such as those involving , reflections off multiple components, or . This mode treats the optical system as a collection of objects in , allowing rays to interact with gratings, freeform surfaces, and scatterers without predefined sequencing, which is essential for analyzing and illumination uniformity. Rays can split, absorb, or transmit based on material properties and surface interactions, enabling realistic simulations of phenomena like diffraction from gratings or diffuse . Surface modeling tools in OpticStudio support advanced geometries beyond spherical lenses, including aspheric surfaces defined by conic constants and higher-order polynomials to reduce aberrations in compact designs. Diffractive are modeled using phase profiles, distinguishing between kinoform designs for continuous phase modulation and binary for discrete steps, allowing precise control of diffraction orders and efficiency. index (GRIN) materials are implemented via the 4 surface type, which accommodates radial, axial, or spherical index variations, often used to simulate effects or engineered media with linear or quadratic index profiles. Source definition in OpticStudio allows users to specify illumination conditions through point sources for idealized laser-like beams, extended sources for realistic spatial distributions like LEDs, and wavelength spectra based on measured data or tristimulus values to replicate polychromatic . Up to 100 can be defined per configuration, with weights to simulate spectral power distributions, enabling accurate color rendering and analysis. A foundational aspect of sequential modeling is the paraxial ray transfer matrix, which approximates through es and free space under small-angle assumptions. The matrix for a followed by over distance d in medium index n is given by: \begin{pmatrix} y' \\ \alpha' \end{pmatrix} = \begin{pmatrix} 1 & d/n \\ 0 & 1 \end{pmatrix} \begin{pmatrix} 1 & 0 \\ -1/f & 1 \end{pmatrix} \begin{pmatrix} y \\ \alpha \end{pmatrix} Here, y and y' represent the height before and after the system, \alpha and \alpha' the paraxial angles with the , d the distance, n the , and f the of the lens. This formulation underpins OpticStudio's paraxial calculations for system matrix determination and initial optimization setups.

Analysis and Optimization

Ansys Zemax OpticStudio employs merit function optimization to refine optical designs by minimizing a scalar value that quantifies deviations from performance targets. The merit function consists of operands, which are default or user-defined metrics such as spot radius or error, each contributing to the overall optimization goal. Users can define custom operands using the Zemax Programming Language (ZPL) macros integrated into the Merit Function Editor, allowing tailored evaluation of system performance. The primary algorithm for local optimization is the damped least-squares (DLS) method, which iteratively adjusts design variables to reduce the merit function value toward zero. The merit function is mathematically formulated as the minimization of \Phi = \sum w_i (O_i - T_i)^2, where w_i represents the weight assigned to each operand, O_i is the observed value from the current design, and T_i is the target value. This least-squares approach approximates the error surface and solves for variable adjustments through matrix computations in each iteration, enabling efficient convergence for sequential and non-sequential systems. An alternative orthogonal descent () algorithm is available for cases where DLS encounters local minima, but DLS remains the default for its balance of speed and robustness. Tolerance analysis in OpticStudio evaluates system robustness against manufacturing variations, supporting both and simulations. identifies the impact of individual parameters, such as lens thickness or surface decenter, on key criteria like or image quality, using partial derivatives to rank sensitivities. simulations generate statistical distributions by applying random combinations of tolerances to all parameters simultaneously, providing probabilistic predictions of as-built performance, such as yield rates or worst-case deviations. These methods adhere to nesting rules for operand evaluation, ensuring comprehensive assessment without excessive computation. Performance metrics in OpticStudio include modulation transfer function (), encircled energy, and calculations, which quantify image quality and system fidelity. assesses contrast transfer across spatial frequencies using methods like Fraunhofer (FFT-based), geometric, or Huygens wavefront propagation, aiding in aberration evaluation. Encircled energy measures the fraction of incident energy within a specified on the , applicable to both point and extended sources for illumination and imaging assessments. calculations evaluate radial and tangential deviations, supporting optimization for minimal geometric aberrations. Additionally, built-in STOP (, Thermal, Opto-mechanical, Predictability) analysis integrates these effects for holistic system evaluation. In the 2025 R1 release, OpticStudio introduced the NSC Sequence Selector as an advanced feature for non-sequential component (NSC) path optimization, enabling persistent filtering and streamlined editing of paths in complex assemblies. This tool enhances merit function operands by facilitating targeted optimization of specific sequences, reducing setup time for multi-path systems like illuminators or freeform . Combined with DLS, it supports efficient refinement of non-sequential designs, building on tracing foundations for accurate performance prediction.

Integration and Extensions

OpticStudio supports seamless CAD interoperability, enabling the and of optical designs with popular CAD software. The Dynamic CAD facilitates bidirectional with tools such as , , and , allowing users to load CAD assemblies directly into OpticStudio as single objects or exploded files for optical analysis and modification. Additionally, standard formats like STEP, , STL, and SAT are supported for importing CAD objects, ensuring compatibility with a wide range of design workflows. For multiphysics simulations, OpticStudio integrates with Ansys Mechanical through the STAR (Structural, Thermal, Analysis, and Reporting) module, which couples thermal and structural analyses with optical performance to evaluate effects like deformation and stress on imaging quality. This workflow streamlines STOP (Structural-Thermal-Optical-Performance) analysis by exporting mechanical data from Ansys Mechanical back into OpticStudio for ray tracing and optimization. Following the 2025 Synopsys acquisition of Ansys, OpticStudio maintains enhanced interoperability with Lumerical tools for finite-difference time-domain (FDTD) simulations, including plugins like the Sub-Wavelength Model for grating data exchange and dynamic workflows with the RCWA solver to bridge macro- and nano-scale optics. Programming extensions in OpticStudio allow customization and of design tasks. The Zemax Programming Language (ZPL) enables users to create macros for repetitive operations, such as custom analysis routines or optimization sequences, directly within the software environment. For more advanced scripting, the ZOS-API supports integration with external languages like and , permitting programmatic control of OpticStudio features, data extraction, and batch processing from standalone applications. Hardware acceleration in OpticStudio leverages GPU resources primarily for visualization and data rendering tasks, such as 3D shaded models, while CPU handles core computations like ray tracing. Users can configure advanced or graphics cards with 11 or higher support to optimize performance for these display-intensive operations. Add-on modules extend OpticStudio's capabilities for specialized simulations, including tools for fiber coupling and laser beam propagation. The single-mode fiber coupling analysis in sequential mode evaluates efficiency and mode matching using paraxial Gaussian beam tools or physical optics propagation (POP). Laser beam propagation is modeled via ray-based approaches, physical optics methods, or Zemax Beam Files (ZBF) for accurate simulation of and divergence in non-sequential mode. These features, available in premium editions, support applications in systems and optics without requiring external software.

Applications

Key Industries

Zemax OpticStudio is extensively applied in the and sector for designing advanced optical systems critical to mission success. In , it facilitates the development of optics, such as those modeled for space-based observatories like the , enabling precise simulation of segmented mirrors and photon propagation in extreme environments. For applications, OpticStudio supports the design of missile seekers, including imaging infrared systems where ray tracing optimizes lens performance for target detection. Additionally, it is used for UAV cameras, aiding in the optimization of compact imaging sensors for autonomous and . In the medical and life sciences , OpticStudio plays a pivotal role in creating precision optical instruments that enhance diagnostic and therapeutic capabilities. It is instrumental in designing lenses, where simulations ensure high-resolution imaging of internal tissues while minimizing distortion in compact form factors. For systems, the software enables optimization of lenses to achieve superior and uniformity in biological sample analysis. In tools, OpticStudio models beam propagation for procedures like corneal reshaping, ensuring accurate energy delivery and safety margins. The industry leverages OpticStudio to innovate compact, high-performance imaging and display technologies. For cameras, it optimizes multi-element stacks to deliver sharp images across wide focal ranges, addressing challenges like aberration control in miniaturized designs. In AR/VR displays, the software performs wide field-of-view (FOV) optimization, simulating eyebox expansion and minimizing distortions for immersive user experiences. Automotive applications of OpticStudio focus on enhancing vehicle safety and user interfaces through sophisticated . It designs head-up displays (HUDs) by modeling freeform to project clear, distortion-free information onto windshields, integrating with elements. For LiDAR sensors, the tool simulates patterns and receiver to improve range accuracy in autonomous driving systems. Adaptive lighting systems benefit from its illumination modeling, optimizing LED arrays for dynamic shaping and reduction. In the semiconductor and photonics sector, OpticStudio supports the integration of advanced optical components into chip-scale devices. It enables fiber optics coupling design, calculating efficiency for single-mode fibers in data transmission modules to minimize losses. For LED illumination, the software models non-sequential ray tracing to uniformize light output in photonic integrated circuits and display backlights. It also aids in nano-optic design, such as metalenses, by simulating diffractive elements for compact, high-efficiency beam steering in semiconductor lasers.

Notable Use Cases

OpticStudio has been instrumental in the optical design and analysis of the (JWST), particularly for modeling its complex primary mirror composed of 18 hexagonal segments. Engineers utilized the software's sequential and non-sequential modes to simulate the architecture, optimizing ray tracing and aberration correction through tools like spot diagrams and wavefront maps. This approach enabled precise tolerancing of segment positioning, accounting for piston errors up to ±0.5 microns and tilt adjustments to ensure alignment and performance in cryogenic conditions. In medical optics, OpticStudio facilitates the optimization of intraocular lenses (IOLs) for , where diffractive aspheric bifocal designs are modeled to correct corneal aberrations and improve across distances. Using binary 2 surfaces and multi-configuration setups, designers analyze modulation transfer functions (MTFs) up to 50 lp/mm and images at field angles of 0° to 20°, enabling aberration reduction through phase polynomials on front and back PMMA surfaces. These simulations support implantation of IOLs that enhance near (250 mm) and far (infinite) vision, minimizing blur in pseudophakic eyes. For augmented and (AR/VR) applications, OpticStudio supports (HMD) designs incorporating freeform surfaces to achieve wide fields of view (FOVs) exceeding 90 degrees, as demonstrated in prism-based systems for AR overlays. Non-sequential mode simulations model wedge prisms and freeform to minimize distortions and optimize eyebox uniformity, allowing for compact lens stacks that relay virtual images with high resolution. These capabilities have been applied in prototyping immersive displays, integrating diffractive elements for broadband performance. In automotive sensing, OpticStudio has been employed by for modeling systems in autonomous vehicles, using non-sequential mode to optimize transmitter with off-the-shelf aspheric and biconvex lenses. Simulations reduced from 1.154° to 0.445° in the z-y plane, achieving up to 52.28% power efficiency at 1000 mm and supporting ranges up to 180 m with 0.05° for . This work integrates with electrical simulations like for holistic validation, enhancing safety in Level 4/5 driving scenarios. In a 2025 study, Zemax OpticStudio was used to design the micro-objective optics for an ultra-compact, fiber-coupled source of maximally entangled on-demand pairs from GaAs quantum dots embedded in monolithic microlenses, enabling high extraction efficiency and entanglement fidelity for quantum communication applications. These designs leverage inverse-engineered photonic structures to boost brightness and indistinguishability, advancing scalable quantum technologies.

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