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Automation Studio

Automation Studio is a comprehensive software platform for the , , and of multi-technology systems, including hydraulic, pneumatic, electrical , and (PLC) circuits. Developed by Famic Technologies Inc., it enables engineers and technicians to create, test, and validate complex automation projects in a , supporting applications from industrial machinery to educational training. Famic Technologies, founded in 1986 in , , initially developed Automation Studio to facilitate and training in systems. Over the years, the software has evolved into an industry-standard tool, incorporating advanced features like realistic dynamic simulations and integration with manufacturer catalogs for component selection. The company, which employs approximately 95 engineers and specialists, achieved ISO 9001 certification in 1995 and maintains ISO 9001:2015 certification for its processes in industrial automation and simulation software. Key features of Automation Studio include user-friendly diagramming with ISO-compliant symbols, automated generation, and support for electro-hydraulic and electro-pneumatic systems, making it suitable for professional workflows as well as academic settings through its dedicated Educational Edition. The Professional Edition, currently at version P9, emphasizes trends, manifold design, and with tools like OPC for communication and Unity for visualization. Widely adopted in technical institutions and sectors worldwide, it enhances productivity by reducing design errors and accelerating project timelines.

History

Founding of Famic Technologies

Famic Technologies was founded in 1986 in Montreal, Canada, by a team of engineers specializing in software development for industrial applications. The company emerged from expertise in engineering software, aiming to address needs in complex industrial systems through innovative tools. From its inception, Famic Technologies focused on developing high-end software engineering tools for fluid power and automation technologies, with early products centered on system simulation for industrial design and analysis. This emphasis on simulation capabilities allowed engineers to model and test fluid power systems efficiently, laying the groundwork for advanced automation solutions. In 1995, Famic Technologies achieved ISO 9001 certification, underscoring its commitment to quality standards in engineering software development and ensuring reliable, client-focused products. Headquartered in , the company expanded its global presence by the 2010s, establishing branches in in 2012 and in 2015 to support international clients in and sectors. This growth facilitated broader adoption of its tools worldwide. By the late 1990s, Famic Technologies transitioned toward Automation Studio as its flagship product for integrated system design.

Development and key releases

Automation Studio was conceived by Famic Technologies Inc. in as an innovative software solution for educational and training purposes in systems, including and , to help students and professionals understand complex circuits through and . Initially focused on technical teaching, the software evolved to support broader industrial applications, with early versions like PneuSim and HydrauSim laying the groundwork for multi-technology integration. The software's commercial expansion occurred in the early 2000s, gaining traction in and sectors by providing comprehensive tools for and validation. Key early milestones included the introduction of electrotechnical libraries compliant with IEC and NEMA standards in the mid-, enabling dynamic for electrical controls. Subsequent releases built on this foundation. Version 6.0 () introduced improved user interfaces and performance optimizations, while version 6.1 (2014) emphasized enhanced accuracy and modules. Version 6.2 (July 2016) added advanced functionalities for , , electrical systems, and HMI design, including modules and ISO-compliant symbols. Version 6.3 (May 2018) focused on documentation improvements, with a revamped BOM and Report Module for better , alongside expanded co-simulation capabilities with third-party software. Professional Edition P7 (2021) incorporated web-based component catalogues for drag-and-drop integration, streamlining access to manufacturer data. Major advancements continued with version 8.0 (July 2023), which introduced functionalities for real-time system validation and upgraded HMI support for interactive interfaces, alongside refinements to the design module. The Edition P9 (2025) further emphasized of systems, advanced manifold prototyping, and with tools. In the 2020s, Famic Technologies launched Automation Studio Live Manifold as a dedicated module for rapid prototyping, allowing block design, , and production-ready outputs to accelerate quoting and validation processes. This module, integrated into the core software, supports CETOP and valves for precise engineering. Influential partnerships have driven component library expansions. In 2018, collaborations with Koganei introduced the first pneumatic catalogue for Automation Studio, enabling accurate simulation of pneumatic components. That same year, integrated Brevini fluid power products, enhancing hydraulic and drive system modeling. Ongoing ties with have led to updated catalogues for connectors, fittings, and pneumatic components by 2024, with further integrations in 2025 including Winner Hydraulics for digital product data and QUIRI Hydromecanique for cylinder ranges (May 2025), expanding options for realistic simulations and design efficiency.

Software Overview

Core purpose and architecture

Automation Studio serves as an integrated software platform primarily designed for the , , and of systems—encompassing hydraulic and pneumatic circuits—as well as electrical systems within . This all-in-one environment enables users to create, test, and validate multi-technology circuits, including controls, human-machine interfaces (HMI), and communications, streamlining the entire from conceptualization to maintenance. The software targets a diverse user base, including engineers, technicians, and educators engaged in , projects, and system maintenance. It supports original manufacturers (OEMs), manufacturers, professionals, and maintenance teams by providing tools to accelerate processes, troubleshoot issues, and generate comprehensive , thereby enhancing across and educational applications. At its core, Automation Studio features a modular architecture built as a Windows-based application, leveraging C++ for foundational development and .NET with C# for advanced functionalities. Scripting capabilities are supported through languages such as IronRuby and , allowing for custom extensions and automation of runtime behaviors, while a component-based facilitates intuitive drag-and-drop assembly of circuits and controls from extensive, standards-compliant catalogs. A key differentiator of Automation Studio is its seamless integration of CAD-like with dynamic, realistic in a unified , eliminating the reliance on disparate software solutions and enabling early validation of through animated visualizations and . Originally rooted in educational applications, it has evolved into a robust tool for complex workflows.

Editions and licensing

Automation Studio is available in several editions tailored to different user needs, with the Professional Edition serving as the flagship version for industrial applications. This edition provides full access to design, simulation, and documentation tools for , , electrical controls, and systems, including advanced libraries from manufacturers. It supports both standalone and network licensing configurations to accommodate project-specific requirements. The Educational Edition is designed specifically for non-commercial use in and environments, offering most features of the Edition but with performance limitations to encourage learning through and . It includes multi-user licensing options, such as packs for up to 20 concurrent users, enabling remote access for students and instructors in e-learning scenarios. This edition emphasizes hands-on exercises with built-in teachware, animations, and lab notes for disciplines like and . A specialized variant, Automation Studio Live Manifold, functions as an add-on module integrated with the Professional Edition for design, quoting, and prototyping. It streamlines the creation of screw-in circuits with auto-routing, , and , reducing development time for integrated hydraulic systems. This tool is particularly useful for engineers handling custom manifold blocks in industrial settings. As developed by Famic Technologies, Automation Studio employs a licensing model that includes perpetual licenses for indefinite use and subscription-based limited-time licenses, typically structured annually. Perpetual licenses require an optional annual maintenance plan for updates, technical support, and new releases, while subscriptions bundle these services. The Educational Edition is restricted to institutional non-commercial use and managed through network licenses with limits. A Viewer Edition allows read-only access to shared projects without capabilities. Pricing for Automation Studio is customized based on edition, count, and , available upon request via from Famic Technologies. As of 2025, the Professional Edition subscription starts at approximately $4,995 per per year, scaling higher with add-ons like Live Manifold or custom catalogs. Educational licenses are more affordable for institutions but specific is available upon request.

Features

Design and modeling tools

Automation Studio provides a drag-and-drop that enables users to create schematics without programming, drawing from comprehensive libraries containing thousands of generic components compliant with international standards such as ISO for and , and NEMA/IEC for electrical systems. These libraries encompass , , electrical, and elements, including manufacturer-specific catalogs from partners like HydraForce, allowing for precise representation of real-world components such as valves, pumps, sensors, and actuators. The software supports robust modeling capabilities, including the creation of 2D diagrams that integrate multiple technologies into a single for interdisciplinary . For enhanced , as of version P9, it offers 3D manifold modeling through the Hydraulic Manifold Block module, which incorporates manufacturer-provided 3D geometries of cavities and ports to simulate hydraulic manifolds, analyze internal flows, and generate drill lists or designs in STEP and CAD formats. Users can also edit custom symbols using built-in drawing tools, enabling the modification of component appearances and behaviors to fit specific project needs. Advanced design features include parametric modeling, which allows for dynamic component sizing based on calculation worksheets that adjust parameters like pressure ratings and flow rates for hydraulic, pneumatic, and electrical elements. As of P9, new additions include the Robotics Workshop for creating and simulating robotic workcells with accurate models and PLC co-simulation, the Pipe and Instrumentation Diagram (P&ID) Workshop with symbols compliant to ISA 5.1-2009 and ISO 14617 standards, the Fittings Configurator for adding fittings to lines to model pressure losses realistically (reflected in BOMs), and enhanced custom components supporting multi-technology integration (e.g., electro-hydraulic). Automatic routing tools streamline the connection of wires, hoses, and channels, while organizing designs into layers for clarity. Integrated error-checking validates circuit connectivity and logic, flagging inconsistencies before simulation. A representative workflow involves building an electro-hydraulic : users select a and directional from the hydraulic , add an electrical for control from the electrical , and incorporate sensors for , all via drag-and-drop, followed by adjustments to ensure . This process facilitates of systems like cylinder-driven s in industrial machinery.

Simulation and analysis capabilities

Automation Studio employs a dynamic simulation engine that enables or step-by-step execution of designed circuits, accurately modeling fluid flow, electrical signals, and control logic through physics-based calculations. This engine supports adjustable simulation speeds ranging from 10 milliseconds to 0.1 milliseconds (10 kHz), allowing users to observe phenomena such as laminar and turbulent flow, fluid viscosity, , and heat exchange in hydraulic and pneumatic systems. Full-color animations visualize component behaviors, with lines color-coded by state to highlight active paths and during runtime. As of P9, enhancements include improved component appearance animations (e.g., mobile/fixed parts), oil volume variation influenced by , and advanced modeling with cushioning and effects. The software's analysis tools provide comprehensive diagnostics, including built-in meters for measuring , , voltage, current, displacement, and temperature. Users can insert faults—such as pressure exceedances or component failures—to simulate scenarios, enhancing system validation and reliability assessment. Performance metrics, like , response time, and , are evaluated using and plotters, oscilloscopes, and log reports that capture and export simulation data for detailed review. These tools facilitate "what-if" analyses to identify bottlenecks and optimize system performance without physical prototyping. Schematics can be linked to environments for immersive 3D visualization and control of simulated systems, supporting development. Integration with PLC and HMI components supports co-simulation of control logic, including ladder diagrams and function block diagrams compliant with standards, alongside interactive graphical interfaces for operator training. libraries from vendors like and enable seamless linkage of control systems to physical models, while the HMI module animates equipment behaviors and replicates operator views during simulation. OPC Client/Server protocols allow connectivity with external devices or systems for real-time data exchange and multi-technology co-simulation. A representative application involves simulating a pneumatic press cycle to detect bottlenecks in air consumption, where the engine applies gas dynamics principles such as for isothermal processes. This law states that for a fixed amount of gas at constant , the and volume are inversely proportional: P_1 V_1 = P_2 V_2 Here, P_1 and V_1 represent initial and volume in the or , while P_2 and V_2 denote conditions during cylinder extension or retraction. By deriving changes in volume from and solving iteratively for drops across valves and lines, the simulation quantifies cumulative air usage per cycle, enabling adjustments to reduce waste—such as optimizing or sizing—while maintaining force and speed.

Documentation and project management

Automation Studio includes robust tools for generating directly from and , enabling engineers to produce bills of materials (BOMs), wiring diagrams, and exploded views automatically. The software's Connection Diagram Editor facilitates the creation of customizable wiring diagrams that update dynamically based on schematic changes, while visualization features support exploded views for mechanical assemblies imported in formats such as STEP, STL, and . These outputs streamline the transition from to production by incorporating component details like part numbers, prices, and technical specifications. As of P9, new capabilities include automatic section views in and technical drawings, and support for multiple languages in BOMs and reports via a translation manager. Customizable reports can be generated in PDF, , or other formats, allowing users to compile multi-technology views—such as hydraulic, pneumatic, and electrical elements—into a single cohesive document. Reports often include cross-references, purchase orders, and sizing sheets, with options to add simulation-derived insights like volumes or states for comprehensive . This reduces manual effort, supporting multi-language projects through an integrated database for global teams. Project management is handled via the Project Explorer, which organizes multi-project workspaces, tracks file versions, and enables import/export of components like sequential function charts (SFCs) in XML or GIE formats. Revision control is supported through insertable history tables that log changes, facilitating team collaboration in multi-user environments with / access, data synchronization, and role-based permissions. Shared libraries allow for centralized component access, while annotation tools in the diagram editor permit adding notes during reviews to enhance . Export options extend to CAD-compatible formats like DXF and , integrating seamlessly with external tools for service manual creation. As of P9, a customizable Title Block Editor allows tailored title blocks on diagrams. A representative involves simulating an electrical to identify fault scenarios, then generating a guide that combines wiring diagrams, BOMs, exploded views of affected components, and step-by-step repair instructions derived from the results. This process ensures documentation reflects real-world , improving efficiency in industrial applications.

Applications

Industrial engineering and maintenance

Automation Studio is widely applied in for prototyping and designing complex systems, particularly in environments where technologies are essential. Engineers use the software to model and simulate hydraulic and pneumatic circuits for such as devices, including hydraulic lifts and pneumatic grippers integrated into assembly lines. This virtual prototyping allows for validation before physical construction, ensuring system reliability in high-stakes applications like automotive and machinery. In maintenance scenarios, Automation Studio facilitates virtual of fluid power systems, enabling technicians to diagnose failures without disrupting operational hardware. The software's failure mode analysis and simulation tools replicate real-world malfunctions in hydraulic and pneumatic setups, allowing service teams to practice repairs and develop fault procedures for inaccessible . This approach supports proactive in industries reliant on heavy machinery, reducing downtime by providing reproducible diagnostic scenarios for training and on-site interventions. Notable case studies highlight Automation Studio's adoption in specialized sectors. In , the software simulates performance for machines like dump trucks, dozers, and drills, integrating hydraulic, pneumatic, and electrical functions to test under varied operating conditions; it was demonstrated at MINExpo 2024 for validation, maintenance, and troubleshooting applications. Additionally, a 2022 partnership with FEMA Corporation integrated the firm's and catalogs into the software, enabling drag-and-drop of electro-hydraulic components with models and performance data for manifold design and validation. In 2024, a partnership with added the company's hydraulic components to Automation Studio's library, facilitating easier access and for users in mobile design. The primary benefits in and maintenance include accelerated workflows and cost efficiencies through virtual validation. By leveraging pre-configured manufacturer catalogs and dynamic simulations, users achieve faster prototyping, reduced design iterations, and lower equipment downtime, optimizing the full lifecycle from concept to service. These capabilities enhance reliability and productivity, as evidenced by streamlined diagnostics that minimize physical testing needs.

Educational and training environments

Automation Studio's Educational Edition is designed to facilitate hands-on learning in , , , electrical systems, and controls through interactive simulations that replicate real-world components and behaviors. These simulations allow students to explore principles, such as electro-pneumatic circuits, in a , enabling experimentation without physical hardware risks or costs. Guided tutorials, including animations and lab notes, support progressive learning from basic concepts to advanced , while a built-in enables educators to share projects and resources for collaborative instruction. Key pedagogical tools include fault simulation capabilities, where pre-defined component failures in electrical, hydraulic, and pneumatic circuits can be activated manually or by preset conditions to develop diagnostic skills. Scenario-based learning is enhanced through quizzes and interactive exercises that prompt students to identify and resolve issues in simulated systems, such as conveyor or mechanisms. Integration with e-learning platforms provides remote access, allowing asynchronous practice and assessment outside traditional settings. These features foster deeper conceptual understanding of complex systems, improving skills in reading, wiring, and . The software has seen widespread adoption in vocational and technical programs worldwide since 1986, supporting educational institutions in delivering industry-aligned curricula. For instance, College of Information Technology (CCIT) in integrated Automation Studio into its "Hydraulic and Pneumatic Technology" course in 2023, collaborating with Famic Technologies to develop two textbooks featuring 110 simulation-based circuits for self-study and classroom use. Other examples include University of Applied Sciences (MSRUAS) for mechatronics training and Politecnico di Torino for electropneumatic system simulations, where it has boosted project efficiency and hands-on engagement in . In December 2024, Famic Technologies partnered with Janatics to sponsor the Janatics Automation Skills Challenge in , using Automation Studio for practical training in pneumatic and automation skills. This adoption extends briefly to , bridging academic training with industrial maintenance practices. Overall, these implementations enhance student proficiency in automation technologies, preparing them for real-world applications.

Technical Specifications

Supported platforms and requirements

Automation Studio requires a 64-bit Windows operating system for installation and operation, specifically , , or , 2019, or 2022. The software does not offer native support for macOS or distributions, though users may employ solutions running Windows to achieve compatibility on those platforms. Minimum hardware specifications include an i5 quad-core processor at 2.7 GHz or equivalent for the Professional Edition (or 3.3 GHz second-generation i5 for the Educational Edition), 8 of (4 minimum for Educational Edition), and 5 of free disk space, with additional space needed for manufacturer catalogs. A with at least 512 MB video memory supporting 2.0 or 11 is required, and a dedicated GPU with 1 or more is recommended for smooth rendering of manifolds in the Manifold . A USB is also necessary to accommodate the . The software supports compatibility with international standards for symbol import and export, including IEC 60617 for graphical symbols in electrotechnical diagrams, as well as ISO, NEMA, , and JIC standards across , , and electrical technologies. In version P9 (as of 2025), additional support includes ISA 5.1-2009 and for pipe and instrumentation diagrams. It is compatible with x86 and x64 architectures but not ARM-based processors such as Apple's M1.

Integrations and component libraries

Automation Studio provides access to extensive pre-built component libraries developed in partnership with leading manufacturers, enabling users to incorporate accurate, simulation-ready models directly into their designs. These libraries include catalogs from over 65 manufacturers, covering hydraulic, pneumatic, electrical, and control components such as valves, pumps, connectors, and hoses. Notable partners include , which offers 19 catalogs focused on connectors and elements with updates throughout the 2020s; , providing hydraulic systems; and , with 16 catalogs for hoses and related products. The software supports integrations that extend its functionality through external connectivity and automation. It features an and scripting module utilizing , allowing custom scripts for interfacing with systems like software to manage bills of materials (BOMs) and automate workflows. Compatibility with environments is achieved via co-simulation protocols, including OPC UA and Data Access, enabling seamless interaction with tools such as TIA Portal for testing control logic alongside hydraulic or pneumatic simulations. Additionally, BOM data can be exported in formats compatible with systems, facilitating and . Version P9 adds XML export for ladder diagrams (IEC 61131-10) and interface with Mastercam via XML machining data export. Catalog management in Automation Studio allows users to customize libraries by adding or modifying components with parametric data, such as flow curves for pumps or pressure ratings for valves, to match specific project needs. These user-defined elements integrate with manufacturer catalogs for enhanced accuracy. Automatic updates are delivered through Famic Technologies' online , ensuring libraries remain current with the latest manufacturer specifications without . A practical example of this integration capability is the incorporation of Koganei's pneumatic catalog, which includes models of pneumatic actuators that users can import directly for simulation. This eliminates the need for manual , allowing engineers to configure and test actuator performance in virtual circuits efficiently.

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