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Bosch Rexroth

Bosch Rexroth AG is a German multinational engineering firm specializing in drive and control technologies, headquartered in , . As a wholly owned subsidiary of , it serves as a global partner for machine and plant engineering, focusing on solutions for industrial, mobile, and factory applications. With roots tracing back to a water-powered hammer mill and iron foundry established in 1795, the company evolved through key expansions in during the and a pivotal merger in 2001 between Rexroth and Bosch's automation division, solidifying its position as a leader in integrated multi-technology solutions. Today, Bosch Rexroth operates in over 80 countries with approximately 32,600 employees and generated 6.5 billion euros in sales revenue in 2024. Its core offerings include industrial and mobile hydraulics, electric drives, linear motion technology, factory automation systems, and software-driven services that emphasize digitalization, , and sustainability. These solutions support diverse industries such as , , , and , enabling connected and intelligent production environments worldwide.

History

Origins and early development

The origins of what would become Bosch Rexroth trace back to 1795, when Georg Ludwig Rexroth established a water-powered hammer mill in the region near , , initially focused on iron production from local . This venture laid the foundation for the family's industrial activities, emphasizing forging and in a time of emerging industrialization during the era. By the mid-19th century, the Rexroth family had expanded operations, acquiring an iron in around 1850, which shifted production toward components and marked an entry into more advanced . This evolution enabled the company to produce high-quality metal castings, positioning Rexroth as a reliable supplier for emerging industries. The focus on high-quality metal castings and tooling positioned Rexroth as a reliable supplier for emerging industries. In the 1950s, Rexroth pioneered advancements in hydraulic technologies, developing axial piston pumps and motors that established it as a leader in both industrial and mobile hydraulics applications. These innovations, building on the company's metallurgical expertise, provided efficient power transmission solutions for heavy machinery and vehicles. Following partial acquisition by Mannesmann AG in 1968 and full control in 1975, Rexroth—now operating as Mannesmann Rexroth—broadened its portfolio in the 1960s through 1990s to include electrical drives, controls, and linear motion technologies. This diversification transformed the firm into a multi-technology provider, supporting automated assembly lines and complex drive systems across manufacturing sectors.

Formation through merger

In 2001, Robert Bosch GmbH acquired Mannesmann Rexroth and merged it with its Automation Technology Business Unit to form Bosch Rexroth , a pivotal in the and technology sector. The merger was completed on May 1, 2001, creating a wholly owned subsidiary of the Group headquartered in , . The new entity focused on integrating hydraulic, electric, and pneumatic technologies to deliver unified drive and control solutions, enhancing and safety across applications. This strategic combination leveraged complementary strengths, with Rexroth's expertise pairing with Bosch's capabilities to address diverse industrial needs. Post-merger, Bosch Rexroth quickly positioned itself as a global leader, employing approximately 26,000 people worldwide and achieving combined of about 3.4 billion U.S. dollars in its first year. By 2002, the company sustained nearly stable employment levels and order intake while experiencing only a slight decline amid economic challenges, underscoring the merger's resilience. To support consolidation, Bosch Rexroth reorganized into dedicated business units for industrial applications—such as machinery and factory automation—and mobile applications, including off-road vehicles and construction equipment. This structure enabled targeted innovation and market penetration, fostering synergies that strengthened the company's competitive edge in the early 2000s.

Expansion and digital transformation

Since the early , Bosch Rexroth has pursued strategic expansion, marked by steady revenue growth from 6.2 billion euros in 2019 to 7.6 billion euros in 2023, primarily fueled by strategic acquisitions and rising demand in and sectors. This growth reflects the company's adaptation to global industrial trends, including increased investments in emerging markets and enhanced operational efficiencies. By , however, sales declined to 6.5 billion euros amid broader market challenges, including disruptions that affected component availability and worldwide. A pivotal aspect of this expansion has been the integration of digital technologies, exemplified by the launch of Connected Hydraulics in 2017, which introduced IoT-enabled systems designed for , , and seamless connectivity in hydraulic applications. This initiative has positioned Bosch Rexroth as a leader in , enabling to optimize performance and reduce downtime in industrial settings. Complementing this, the company has deepened its commitment to Industry 4.0 through AI-integrated solutions, such as software and virtual assistants like "Ask iXi" introduced in 2025, which enhance automation platforms for fault prediction and process optimization. Sustainability has been integral to Bosch Rexroth's growth strategy, focusing on efficient infrastructure in key markets such as . The company has also prioritized reducing CO2 emissions in its processes, achieving initiatives like a 12% emissions cut at select plants through digital optimization and energy-efficient cooling systems, aligning with broader goals to lower upstream carbon footprints across operations. Supporting this trajectory, Bosch Rexroth's workforce expanded to approximately 33,800 employees by the end of 2023, reflecting hiring in key areas like digital engineering and , before stabilizing around 32,600 in 2024 amid economic pressures. investments have consistently exceeded 5% of sales, reaching 5.5% in 2022 and 7% in 2024, underscoring a focus on innovative technologies for long-term competitiveness.

Corporate structure

Ownership and governance

Bosch Rexroth AG is a wholly owned subsidiary of Robert GmbH, with the parent company holding 100% of the shares following the 2001 merger between Mannesmann Rexroth AG and Automotionstechnik GmbH. This structure positions Bosch Rexroth as an integral part of the Group while operating independently in its drive and control technologies business. As a stock corporation () under law, Bosch Rexroth employs a two-tier model consisting of an Executive Board and a . The Executive Board, responsible for day-to-day management, is chaired by Dr. Steffen Haack, who assumed the role on August 1, 2022, overseeing engineering activities and new business development. Other members include Roland Bittenauer (sales and marketing), Thomas Fechner (factory automation), Dr. Christina Franke (production and ), and Holger von Hebel (commercial operations, including , , IT, , and mobile ). The provides oversight, incorporating representatives from the parent Group, employee delegates in line with co-determination regulations, and external experts to ensure strategic alignment, innovation, and ethical standards. The governance of Bosch Rexroth is indirectly influenced by the , which holds approximately 94% of the shares in GmbH but delegates voting rights to the Robert Bosch Industrietreuhand KG, a that prioritizes long-term entrepreneurial independence over short-term . This foundation-driven approach fosters a focus on sustainable growth and societal responsibility. Key policies reflect the broader Group's principles, emphasizing quality through rigorous engineering standards, via eco-friendly innovations and , and employee participation through co-determination, , and a culture of trust and openness.

Global operations and facilities

Bosch Rexroth's headquarters is situated in , , where the company develops, produces, and sells components and systems for drives and controls, serving as the central hub for strategic and operational activities. Additional major sites in include , focused on assembly technology solutions, and Homburg/Saar, known for advanced production. These facilities underscore the company's strong European manufacturing base, with coordinating global research and development efforts. Key international facilities support localized production and innovation. In the United States, the Fountain Inn, South Carolina plant serves as a primary site for mobile hydraulics manufacturing, including pumps and motors, and represents one of the company's largest hydraulics campuses outside Europe. In China, Bosch Rexroth has expanded through joint ventures, including production at the Wuxi Weifu factory for hydraulics and automation components, enhancing its presence in the Asia-Pacific region. In Sweden, the Hägglunds plant in Mellansel, acquired in 2008, specializes in direct hydraulic drive systems and remains a key engineering and manufacturing center. In Mexico, a new production plant in Querétaro, operational since 2023, focuses on manufacturing components with an investment exceeding €160 million and creating approximately 900 jobs. The company's regional structure is divided into the , , and EMEA (Europe, , and ), enabling tailored support for diverse markets. Bosch Rexroth operates in over 80 countries, with sales and service partners in over 80 countries to ensure proximity to customers. Its global workforce totals approximately 32,600 associates as of 2024, distributed across these regions to facilitate efficient operations. Logistics and strategies emphasize localized to minimize lead times and enhance delivery reliability, supported by a balanced global network of 46 sites. Recent investments include technologies for facility optimization, enabling virtual simulations of manufacturing processes to improve efficiency and . As a of the Group, this structure leverages shared global resources for expanded operational reach.

Products and solutions

Hydraulic systems

Bosch Rexroth's hydraulic systems encompass a broad portfolio of components designed for precise in demanding industrial and mobile environments. These systems leverage to deliver high force and control, enabling efficient operation in applications requiring robust performance under varying loads. Central to this portfolio are axial piston pumps and motors, which provide reliable hydrostatic drives for both open and closed circuits. The core offerings include axial piston pumps available in fixed and designs, capable of operating at nominal pressures up to 400 and peak pressures reaching 450 , ensuring versatility across medium- to high- scenarios. Complementary axial piston motors, offered in or bent-axis configurations, match these pressure ratings and support applications in stationary and mobile machinery. Hydraulic valves, such as proportional, high-response, and on/off types, facilitate precise control of , , and , while cylinders—including mill-type and tie-rod variants—withstand extreme conditions for tasks. These components collectively form the backbone of integrated hydraulic solutions, emphasizing and compatibility for customized system builds. Key innovations enhance efficiency and control within these systems. The CytroPac series represents a compact hydraulic power unit integrating variable-speed drives, which adjust pump output to demand, significantly lowering compared to constant-speed alternatives. For applications, the BODAS provides an open, scalable of electronic controls, including programmable units, sensors, and interfaces that optimize hydraulic functions via CAN communication, enabling advanced operator assistance and . These developments build on foundational expertise, incorporating enhancements like ctrlX for seamless integration in automated setups. In practical use, Bosch Rexroth hydraulic systems excel in delivering high for specialized machinery. In metal forming presses, axial components ensure forceful, controlled movements for shaping operations. Injection molding machines benefit from precise and actuation to maintain cycle times and quality in plastics processing. For construction equipment like excavators and loaders, these systems provide the and responsiveness needed for heavy lifting and digging, with BODAS controls enhancing precision in dynamic environments. Sustainability is integral to modern designs, with closed-loop configurations in variable-speed achieving reductions of up to 80% by matching supply to demand, thereby minimizing waste and CO₂ emissions. Integration of IoT-enabled sensors supports , continuously component conditions to forecast failures and interventions, extending lifespan and reducing unplanned . This expertise traces back to the , when Rexroth pioneered hydraulic technologies, transitioning from operations to specialized solutions that established its market leadership. Modern advancements include radial piston motors from the Hägglunds brand, acquired in , which offer high in compact forms for low-speed, heavy-duty tasks like marine winches and shredders.

Electric drives and controls

Bosch Rexroth's electric drives and controls portfolio centers on the IndraDrive series, which encompasses a range of multi-axis servo motors and frequency converters designed for precise speed and in applications. The IndraDrive supports outputs up to 4 MW, enabling scalable solutions from compact units starting at 50 W to high-performance inverters suitable for demanding tasks. These components facilitate seamless integration in multi-axis configurations, providing reliable actuation without reliance on fluid-based systems. Key features of the IndraDrive series include integrated safety functions such as SafeMotion, which ensures safe operation through monitored stop functions and speed limitations, certified to EN ISO 13849-1 (Category 4, PL e) and (SIL 3). The modular architecture allows for easy scalability, with options for cabinet-free installations via motor-integrated drives like , reducing wiring complexity and enhancing system flexibility. Performance specifications highlight robust capabilities, including torque ratings up to 13,800 for synchronous torque motors, with asynchronous motors offering complementary performance ranges, rotational speeds reaching 20,000 rpm, and energy recovery mechanisms through regenerative power supplies that feed braking energy back to the mains, improving overall efficiency. The IndraWorks engineering suite serves as the primary software platform for commissioning, parameterization, and diagnostics of IndraDrive systems, offering an intuitive interface for project planning, tuning, and to minimize . This tool supports drive-integrated motion logic, enabling optimized performance across the machine lifecycle. The evolution of Rexroth's electric drives traces back to the , when the company expanded from into electrical technologies, progressing to advanced adaptive systems in modern IndraDrive implementations that incorporate algorithms for smoother operation and reduced mechanical stress.

Linear motion and assembly technology

Bosch Rexroth's linear motion technology provides reliable guiding, precise positioning, and efficient handling through a range of mechanical components designed for industrial applications. This portfolio includes ball rail systems, which utilize bearings for smooth, low-friction movement, offering an optimal balance of accuracy, speed, and load-bearing capacity. Telescopic rails extend and retract to support heavy loads in dynamic environments, while spindle drives, such as assemblies, convert rotary motion into with high efficiency and minimal backlash. These products achieve load capacities up to 1,000 kN, enabling robust performance in demanding setups like compact modules for heavy-duty tasks. In assembly technology, Bosch Rexroth employs modular aluminum framing systems, exemplified by its strut profiles, to construct ergonomic workstations and stable machine frames. These profiles facilitate quick assembly of custom structures, supporting lean production principles with flexible, scalable designs that integrate , , and basic electrical elements. Precision is enhanced by features such as high rigidity levels reaching up to N/μm in certain modules, ensuring minimal deflection under load, and low-friction designs that extend to 100,000 km under typical operating conditions with proper . These attributes contribute to reduced , with ball rail systems achieving up to 90% lower usage compared to alternatives. Applications of these technologies span high-speed handling in automotive lines, where ball rail and telescopic systems enable precise pick-and-place operations, and modular kits for custom guarding in environments. Recent developments emphasize and , incorporating eco-friendly materials in profiles and electromechanical components to lower environmental , alongside easy-to-assemble designs that reduce installation time by up to 50% through tools like the MTpro software and FRAMEpro CAD . These solutions can integrate briefly with electric drives for enhanced mechatronic performance in setups.

Automation platforms

Bosch Rexroth's ctrlX AUTOMATION is an open, scalable platform launched in 2019, designed to integrate machine control, IT systems, and the through app-based engineering. It runs on the Linux-based ctrlX OS, enabling flexible software adaptations via modular apps for tasks ranging from programming in high-level languages to IEC 61131-compliant . The platform supports scalability from individual machines to entire smart factories, reducing component and engineering efforts by 30 to 50 percent through its modular design. Key features include robust cybersecurity measures, such as integrated OPC UA communication for secure data exchange, and high-performance motion control with cycle times as low as 125 microseconds via DRIVElink technology. The ctrlX Store serves as an ecosystem for third-party integrations, offering a growing library of apps for robotics, artificial intelligence, and IoT applications developed by Bosch Rexroth and partners. This app marketplace facilitates rapid customization and fosters an open industrial ecosystem. For sustainability, ctrlX AUTOMATION incorporates tools, such as the Smart Energy app, which optimizes power usage and can reduce peak power needs by up to 50 percent while achieving overall efficiency gains of around 30 percent in applications like resistance welding. A significant milestone is the , a compact that doubles as an gateway for , enabling secure connectivity and real-time data processing without additional hardware. The platform supports future-proof communication standards like and (TSN) for low-latency industrial applications. In 2025, updates enhanced overall connectivity. As of September 2025, Bosch Rexroth expanded ctrlX AUTOMATION with greater security features, improved connectivity, and new functionalities to support software-centric industrial automation. These advancements integrate seamlessly with underlying electric drives and controls for comprehensive automation solutions.

Markets and applications

Industrial automation

Bosch Rexroth plays a pivotal role in factory , providing integrated solutions that enhance in stationary environments. The company focuses on key industries such as automotive, machine tools, and , where its technologies support high-precision operations. In the automotive sector, Bosch Rexroth delivers systems for (EV) assembly lines, including controls, , and conveyor setups that accelerate scaling to meet rising demand. For machine tools, the firm offers reliable drive and control systems that ensure precise processes across workflows. In , Bosch Rexroth provides scalable solutions covering the entire process chain, from and to primary and secondary , enabling high-speed, flexible operations. Central to these applications are Bosch Rexroth's advanced solutions, including multi-axis for high-throughput systems and for maintenance. Multi-axis , enabled through systems like IndraMotion, coordinates over 100 axes for seamless in complex setups, optimizing performance in and tasks. , integrated into services like CytroConnect, monitor equipment conditions to enable proactive interventions, reducing maintenance effort by up to 50% and minimizing unplanned downtime. These tools contribute to overall system reliability, with the ctrlX AUTOMATION platform facilitating connectivity across components for streamlined integration. In , Bosch Rexroth holds a leading position in the industrial machinery market, commanding approximately 25-30% share as of recent analyses, underscoring its dominance in drives and technologies. Case examples illustrate practical impacts: in smart factories, Bosch Rexroth's implementations support just-in-time by leveraging and to optimize production flows and reduce unnecessary repairs. For small and medium-sized enterprises (SMEs), the company offers customization through modular kits that combine technology, hardware, and software into plug-and-play units, simplifying adoption and enhancing flexibility without extensive engineering. In 2025, Bosch Rexroth has advanced trends in -driven adaptive controls to enable flexible production lines that respond dynamically to variations in demand and product specifications. These innovations, including for self-optimizing parameters and enhanced computing in control platforms, aim to boost efficiency and sustainability in .

Mobile and off-highway machinery

Bosch Rexroth provides specialized solutions for mobile and off-highway machinery, focusing on demanding applications in , , and sectors. In , the company supports equipment such as excavators, wheeled loaders, dozers, loaders, and telehandlers, enabling precise operations on job sites. applications include and wheel loaders for efficient field work, while operations benefit from loaders and dump trucks designed for heavy-duty . These sectors rely on rugged systems that withstand harsh outdoor environments, distinguishing them from stationary industrial setups. Core solutions include electrohydraulic systems like the eOC for open circuits and for closed circuits, which deliver precise control over travel and working functions through software-based actuation and integration. These build on advanced hydraulic components for dynamic performance in compact machines. For operator assistance, Bosch Rexroth offers functions such as Easy Grade for leveling, Estimation for load monitoring, and intuitive interfaces with ergonomic joysticks, enhancing safety and productivity without requiring full robotic . Performance capabilities support high-demand tasks, with systems handling substantial loads in loaders and excavators, often exceeding hundreds of tons in for dump trucks and similar equipment. controls enable real-time response times through rapid sensor adaptation and CAN communication, optimizing power output and operator commands in under milliseconds for critical maneuvers. Innovations in include the eLION platform, offering kits with electric motors, inverters, and gearboxes for hybrid vehicles that integrate with existing to reduce fuel consumption in off-highway applications. These rugged designs feature IP69K protection ratings, ensuring reliability in extreme environments like dust, water, and vibration common in and sites. The off-highway segment is experiencing robust growth, with the electrohydraulics market projected at a 14.2% from 2025 to 2032, reaching 234,487 units by 2032, fueled by advancements in features like over-the-air updates and assisted operations.

Emerging sectors

Bosch Rexroth has expanded its drive and control technologies into emerging sectors, leveraging its expertise in , , and to address innovative applications beyond traditional and mobile markets. These areas include renewables, , healthcare, and marine systems, where the company provides tailored solutions for efficiency, precision, and sustainability. In the renewables sector, Bosch Rexroth supplies hydraulic pitch drives for wind turbines, enabling precise rotor blade adjustment to optimize capture and turbine performance under varying wind conditions. These systems combine proportional valves and actuators to ensure reliable operation in harsh environments. Additionally, the company develops tracking systems for plants, supporting the precise orientation of panels to maximize yield through vibration-free . For aerospace applications, Bosch Rexroth offers linear actuators and motion systems designed for high-reliability environments, including mechanisms for doors and positioning. These electromechanical solutions emphasize compact design, precise control, and durability to meet the stringent demands of and operations. In healthcare, Bosch Rexroth provides precision motion components for medical robotics and , facilitating accurate handling in imaging systems, therapy devices, and diagnostic equipment. These solutions support ecologically efficient designs that enhance productivity while minimizing energy use in sensitive medical environments. Other emerging areas include and integration, where Bosch Rexroth delivers rugged hydraulic and electric systems for vessel drives and . For instance, the company has implemented battery charging solutions using excess generator capacity to optimize onboard in applications. Bosch Rexroth also advances through partnerships, such as collaborations on systems and compressor drives for refueling infrastructure, reducing operational costs and enabling scalable green energy adoption. These expansions position Bosch Rexroth to capture growth in high-tech sectors, with a focus on sustainable innovations that integrate seamlessly with its platforms for enhanced scalability.

Acquisitions and subsidiaries

Major acquisitions

Bosch Rexroth has pursued strategic acquisitions to expand its expertise in , , and technologies. One of the earlier significant moves was the acquisition of Hägglunds Drives AB from the Ratos AB. This purchase integrated Hägglunds' specialized business, renowned for low-speed, high-torque direct drives used in demanding applications such as , equipment, and heavy machinery. The acquisition strengthened Bosch Rexroth's portfolio and enhanced its market position in growth sectors like bulk materials handling and offshore operations. In recent years, Bosch Rexroth accelerated its acquisition strategy to bolster factory automation and electromobility capabilities. In 2022, the company acquired Elmo Motion Control Ltd., an Israel-based specialist in advanced servo drives and motion control solutions headquartered in Petach-Tikva. The deal, announced in September and completed in December following antitrust approvals, integrated Elmo's software-driven motion controllers, which enhance precision and efficiency in industrial automation systems. Later that year, in May 2022, Bosch Rexroth took a majority stake in Kassow Robots ApS, a Danish firm specializing in lightweight, seven-axis collaborative robots designed for flexible production environments. This acquisition, agreed upon in March and subject to regulatory clearance, expanded Bosch Rexroth's robotics offerings, enabling safer human-robot collaboration in tight spaces for industries like manufacturing and logistics. The following year, Bosch Rexroth further reinforced its hydraulics segment with the acquisition of HydraForce Inc., a U.S.-based leader in electrohydraulic valves and controls located in Lincolnshire, Illinois. The transaction, signed in July 2022 and finalized on February 3, 2023, after antitrust approvals, targeted mobile and off-highway applications, adding advanced cartridge valves and electronic systems to Bosch Rexroth's portfolio. These acquisitions collectively provided specialized technologies in hydraulics, motion control, and collaborative robotics, aligning with Bosch Rexroth's focus on integrated solutions for Industry 4.0. The strategic integrations contributed to a 7.5 percent sales increase to 7.6 billion euros in 2023, primarily driven by these additions.

Integration of key subsidiaries

Following the acquisition of Elmo Motion Control in late 2022, Bosch Rexroth integrated the Israeli company's high-performance servo drives into its ctrlX AUTOMATION platform, enabling seamless connectivity and enhanced motion control capabilities for industrial applications. This merger expanded Bosch Rexroth's drive portfolio by incorporating 's advanced servo technologies, which support precise tuning and real-time programming, particularly through interfaces like ctrlX CORE for single-source drive solutions in and . The integration has bolstered R&D efforts in , , where Elmo's team continues to develop intelligent motion algorithms aligned with Bosch Rexroth's electrification goals, contributing to innovations in factory since early 2023. In 2023, Bosch Rexroth incorporated HydraForce into its Compact Business Unit, combining the subsidiary's expertise in valves and controls with existing hydraulic systems to advance modular solutions for . This fusion has enabled the development of integrated valve technologies that enhance compactness and smart functionality in hydraulic manifolds, supporting applications in and machinery through shared resources. Facility enhancements at HydraForce's U.S. headquarters in , have included expanded testing and simulation capabilities, facilitating closer collaboration with Bosch Rexroth's global teams for customized OEM solutions. The 2022 acquisition of Kassow Robots has been integrated into Bosch Rexroth's ctrlX ecosystem, making the 7-axis collaborative robots (cobots) fully compatible with ctrlX OS for streamlined factory automation deployments. Through interfaces and templates, Kassow's s now enable flexible human-robot collaboration, with programming support for tasks like assembly and . Bosch Rexroth has introduced programs focused on safe integration, including hands-on sessions for ctrlX-based setups to promote user-friendly adoption in environments. Hägglunds, fully integrated into Bosch Rexroth's mobile portfolio since its earlier incorporation, has enhanced drive technologies for demanding applications such as cranes and equipment. The subsidiary's radial motors, like the Hägglunds Atom, are now optimized within the mobile unit for compact, high-torque solutions, improving reliability and energy efficiency in off-highway machinery. Across these integrations, Bosch Rexroth has achieved operational synergies by aligning subsidiary technologies with its global standards, resulting in improved system efficiencies and innovation speed; for instance, combined R&D has supported savings in hydraulic and electric drives, while cultural alignment through Bosch's emphasis on and has facilitated smooth team mergers. These efforts have contributed to overall productivity gains in solutions, as evidenced by the 's reported 7.5% sales growth in 2023 amid expanded capabilities.

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