Fact-checked by Grok 2 weeks ago

Engine braking

Engine braking is a deceleration that harnesses the internal resistance of an —primarily through the of intake air in the cylinders—to slow a 's and wheels, thereby supplementing or reducing dependence on friction-based service . This process occurs naturally when the is closed while the vehicle remains in gear, as the pistons must compress air against closed valves, converting into heat within the rather than dissipating it solely via brake pads and rotors. In transmissions, it is achieved by downshifting to a lower gear, increasing engine RPM and thus compression load; transmissions enable it through manual mode selection or integrated retarders; and diesel engines often employ specialized compression-release systems, such as the , which selectively hold exhaust valves open to release pressure and amplify retarding force. The practice originated from the inherent physics of piston engines but gained prominence with heavy-duty applications, notably the Jake brake invented by Clessie Lyle Cummins in the early 20th century and first commercialized by Jacobs Vehicle Systems in 1961, revolutionizing downhill control for trucks by preventing brake fade on steep grades. Key benefits include extended brake life by distributing thermal load, enhanced vehicle stability during prolonged descents, and marginal fuel savings in fuel-injected engines where cutoff occurs above idle RPM. However, compression-release variants like the Jake brake have sparked controversies over acoustic emissions, producing sharp, pulsating exhaust noise—exacerbated by unmodified or straight-pipe systems—that can exceed 100 decibels and prompt local ordinances banning their use in urban areas to mitigate noise pollution, despite their safety value in commercial trucking.

History

Invention and Early Development

The compression release engine brake, a key advancement in engine braking technology for diesel engines, was invented by Clessie Lyle Cummins, founder of Engine Company. Motivated by a 1931 incident in which he narrowly avoided a collision with a train while descending the steep in —highlighting the risks of in heavy vehicles—Cummins pursued an engine-based retarding system to supplement friction brakes. This event underscored the need for a method leveraging the engine's internal compression forces to dissipate without overheating wheel brakes, particularly in commercial trucking applications. Cummins developed the mechanism during the , focusing on selectively releasing in the cylinders to convert the powerplant into an effective retarder. He filed a for a braking on November 25, 1955, which was granted as U.S. 2,876,876 on March 10, 1959; company records also reference a 1957 aligning with this work. The design involved modifying the exhaust valve train to hold valves open briefly during the stroke, preventing full buildup and thereby generating substantial retarding —up to several hundred horsepower in large —while minimizing wear on components. Although Cummins initially offered the technology to his own firm, it was licensed to Jacobs Manufacturing Company (later Jacobs Vehicle Systems), which refined and commercialized it as the Jacobs Engine Brake—colloquially termed the "Jake Brake"—beginning production in 1961. This marked the transition from prototype to widespread engineering application, enabling safer downhill operation for heavy-duty trucks by providing consistent retardation independent of , a feature especially vital for engines with their high compression ratios. Early installations demonstrated retarding forces equivalent to 300-600 horsepower, revolutionizing fleet safety standards in mountainous regions.

Widespread Adoption

The introduction of compression-release engine retarders, such as the Jake Brake developed by Jacobs Vehicle Systems, propelled the widespread adoption of engine braking in commercial heavy-duty vehicles beginning in the early . Patented based on concepts originating from in the 1930s but commercialized effectively in 1961, this technology transformed diesel engines into powerful air compressors during deceleration, providing retarding forces equivalent to 200-400 horsepower without relying on friction brakes. This addressed critical safety and maintenance challenges in trucking, where steep descents often led to and overheating in pre-retarder eras. Fleet operators rapidly integrated these systems due to of reduced brake wear; studies and industry reports from the period demonstrated that engine braking could extend service intervals for wheel brakes by factors of 2-5 times on downhill routes, lowering operational costs and . By the , major engine manufacturers like , Mack, and had incorporated or endorsed compatible retarders, making engine braking a in Class 8 trucks across and . Adoption accelerated with regulatory pressures for safer downhill control, as evidenced by U.S. guidelines promoting retarders to mitigate runaway truck incidents, which peaked in the mid-20th century before widespread . Over the subsequent decades, production scaled dramatically, with more than 9 million Jake Brake units manufactured by 2021, reflecting near-universal prevalence in new heavy-duty diesel powertrains. This shift not only conserved friction material—saving fleets millions in annual maintenance—but also influenced global standards, with similar systems proliferating in haul trucks and buses by the . While basic downshifting for engine braking had been practiced in lighter vehicles since the , the retarder era's quantifiable benefits in torque-heavy applications cemented its role as an indispensable auxiliary braking method in commercial transport.

Principles of Operation

Fundamental Mechanism

Engine braking fundamentally operates by leveraging the internal combustion engine's resistance to rotation when driven by the vehicle's momentum through the transmission, converting kinetic energy into heat via friction, pumping losses, and compression-expansion cycles. In the absence of combustion—achieved by closing the throttle in gasoline engines or ceasing fuel injection in diesels—the pistons continue to reciprocate, forcing the intake of air (or air-fuel mixture) and its subsequent compression, which demands work from the crankshaft and dissipates energy as thermal losses. During the , a closed in spark-ignition engines creates a , requiring the to perform net positive work to draw air past the restriction, while the involves adiabatic of the charge, storing that is partially released during but with net due to irreversibilities like and throttling. In compression-ignition engines, lacking a , the mechanism emphasizes the higher work of compressing denser air charges, amplified by the engine's higher ratios (typically :1 to 25:1 versus 8:1 to 12:1 in engines). Pumping losses across and exhaust strokes further contribute, as the acts as an inefficient air pump, with and bearing friction providing additional drag. The net retarding arises from these processes exceeding any residual expansion work, effectively motoring the in reverse and reducing speed, which propagates back to slow the ; quantitative studies indicate this can reach 50-200 in passenger car engines at typical deceleration speeds, depending on and gearing. This mechanism is inherent to positive-displacement engines but scales with engine size and speed, explaining its greater efficacy in larger diesels.

Underlying Physics

Engine braking fundamentally arises from the negative net work performed by the during a motored cycle, where the transfers from the to the , which absorbs it primarily through gas and expansion processes in the cylinders. When the is closed, the operates without significant , and the pistons, driven by the wheels via the , must perform work to compress the trapped air-fuel mixture (in engines) or air (in diesels) during the stroke. This resists piston motion, generating a retarding that opposes forward motion. Thermodynamically, the compression approximates an , converting mechanical work into of the gas via of , raising its temperature without heat transfer to surroundings during the stroke. On the subsequent expansion stroke, the pressurized gas expands but returns less work to the than was invested in compression, due to the lack of heat addition and inefficiencies like heat loss to cylinder walls and throttling effects. This imbalance yields a negative indicated (IMEP) for the cycle, with the absorbed energy dissipated as heat in the engine components, exhaust gases, and through mechanical friction in rings, bearings, and . Pumping losses further contribute, as the closed creates intake manifold , requiring additional work to induct air and expel exhaust against pressure gradients. The retarding scales with engine speed, as higher RPM increases the frequency of cycles per unit time, and with , since greater ratios demand more work input for the same change. Experimental verification includes observing reduced braking if spark plugs are removed, allowing easier via air escape, confirming gas as the dominant mechanism over alone.

Engine Braking in Different Engine Types

Gasoline Engines

In gasoline engines, engine braking occurs when the throttle valve closes upon release of the accelerator pedal, restricting airflow into the intake manifold and creating a partial vacuum that the pistons must overcome during the intake stroke. This forces the engine to act as an air pump driven by the vehicle's momentum through the drivetrain, dissipating kinetic energy as heat through friction and pumping losses rather than allowing unrestricted airflow or combustion. In fuel-injected systems, electronic control units typically cut off fuel delivery during deceleration above idle speeds, preventing ignition and further enhancing the braking effect by eliminating torque from combustion while the engine continues to rotate. The primary resistance arises from the work required to draw air past the closed plate and through the intake system, compounded by and strokes where cylinders compress and then release air against the restricted intake. Unlike engines, which lack a and rely more on inherent for baseline braking, engines' manifold vacuum generates significant pumping losses—often accounting for 10-20% of total deceleration in typical cars at speeds—making throttle-induced braking more pronounced in spark-ignition designs without auxiliary systems. This effect scales with and cylinder count, as larger engines perform more pumping work per . Engine braking in engines reduces wear on brakes by transferring load to the engine's internal components, though excessive use at low speeds can increase valvetrain stress if not managed via downshifting to match RPM. Modern can modulate intake duration to optimize braking , but baseline performance remains tied to the fixed restriction, limiting its intensity compared to diesel compression-release systems.

Diesel Engines

In diesel engines, inherent engine braking arises primarily from and forces but is substantially weaker than in engines due to the absence of a plate. engines create a partial in the manifold upon accelerator release, increasing resistance to stroke; diesel engines, lacking this restriction, permit unrestricted airflow, reducing pumping losses and thus retarding to approximately 10-20% of peak . To provide adequate deceleration, particularly in heavy commercial vehicles, engines utilize auxiliary retarders. Compression-release brakes, exemplified by the Jacobs Engine Brake (Jake brake), dominate in large-displacement applications. Invented by and first commercialized by Jacobs Vehicle Systems in , these systems hydraulically actuate the exhaust valves to open near the end of the compression stroke. This vents the highly pressurized air charge—reaching 500-700 psi in typical heavy-duty —directly into the , dissipating stored energy as heat and acoustic output rather than returning it via expansion. The process effectively transforms the engine into a absorbing up to 100% or more of rated , with models delivering 300-600 horsepower of retarding depending on and configuration. Exhaust brakes offer a quieter alternative by deploying a in the to generate backpressure, impeding exhaust flow and descent during the power and exhaust strokes. These systems leverage the engine's , often with variable geometry turbines closing to amplify restriction, achieving retarding forces of 100-300 horsepower but generally 20-50% less effective than compression-release types due to reliance on exhaust restriction rather than direct energy release. Both methods extend service life by handling downhill , though compression brakes produce distinctive "chuffing" from rapid release, prompting municipal bans in noise-sensitive zones. In lighter-duty diesel passenger vehicles, engine braking often combines inherent with integrated exhaust braking via electronic control modules that modulate cutoff and turbo vanes, providing moderate deceleration without dedicated . Overall, these technologies enable engines to achieve superior retarding performance in demanding applications, prioritizing durability over the vacuum-assisted braking inherent to throttled counterparts.

Two-Stroke Engines

In two-stroke engines, engine braking relies on the of the incoming air-fuel mixture during the upward , which creates against the piston's motion driven by the , thereby dissipating as heat. However, the braking effect is notably weaker than in four-stroke engines due to the two-stroke's design, where port timing allows the exhaust port to open before bottom dead center, reducing the trapped charge volume and effective —typically 6:1 to 10:1 compared to 8:1 to 12:1 in four-strokes of similar . This results in approximately half the per , as the two-stroke completes , , , and exhaust in one rotation without a dedicated to build high upon closure. The in carbureted two-strokes primarily controls air-fuel mixture flow through reed valves or crankcase pumping, so deceleration with the closed limits fresh charge admission, but residual compression still occurs; riders often perceive minimal deceleration because the engine's higher and lighter mass allow quicker RPM decay without strong opposition. In fuel-injected two-strokes, electronic controls may maintain some mixture flow, but the inherent port-based scavenging limits vacuum buildup compared to valve-timed four-strokes. A key limitation in premixed two-stroke engines—common in motorcycles and small equipment—is that lubrication derives from oil suspended in the fuel-air charge; engine braking reduces fuel delivery relative to air, starving the cylinder walls, , and bearings of oil mist, which elevates , , and seizure risk during prolonged deceleration. Oil-injected systems partially mitigate this by lubrication from throttle position, yet experts advise minimizing engine braking in two-strokes, favoring service brakes for control to avoid accelerated wear, especially on descents where RPMs remain moderate to high without power strokes. Advanced compression-release variants, explored for heavy-duty applications, enhance braking by venting charge mid-compression but are not standard in consumer two-strokes.

Electric Motors

In electric vehicles (EVs) and hybrid electric vehicles (HEVs), the equivalent of engine braking is , where the operates as a to provide deceleration and recover as stored in the . This process occurs primarily when the driver releases the accelerator pedal, allowing the vehicle's to drive the motor in reverse, converting into without relying on friction brakes. Regenerative braking can recover 10-30% of the energy expended during , depending on factors such as (SOC), vehicle speed, and deceleration rate. The mechanism relies on : as the wheels turn the motor's rotor, it induces an in the windings, generating current that flows back to the via the power electronics (inverter). This current creates a opposing the rotor's motion per , producing a braking proportional to the generated power. In modern EVs like the or , adjustable levels enable "one-pedal driving," where strong regen mimics the deceleration feel of (ICE) braking but with energy recuperation rather than dissipation as heat via engine compression. Unlike ICE engine braking, which relies on intake restriction and compression resistance, electric motor braking imposes no mechanical load on components like pistons or valves, reducing wear but potentially limited by acceptance rates—typically capping regen at 0.2-0.3g deceleration before blending with hydraulic . While (dissipative, converting energy to heat via resistors) exists for non-vehicle electric motors, such as in locomotives or applications, it is less common in road EVs due to the availability of storage for . efficiency peaks at moderate speeds (around 40-60 km/h) and diminishes at low speeds or full charge, where excess energy may be diverted to resistors or simply not generated to avoid . This approach enhances overall vehicle efficiency, with studies showing up to 20% range extension in urban driving cycles compared to non-regen systems.

Applications

Commercial and Heavy Vehicles

In commercial and heavy vehicles, engine braking primarily utilizes release mechanisms integrated into engines to provide supplemental retardation, particularly during downhill operations with substantial loads. These systems, exemplified by Jacobs Vehicle Systems' Jake Brake patented in 1961, operate by hydraulically holding open the engine's exhaust valves near the end of the stroke, abruptly releasing compressed cylinder air and converting the vehicle's into heat and acoustic energy rather than mechanical work. This prevents the from being driven downward by residual pressure, yielding retarding forces that can exceed 300 horsepower in modern heavy-duty configurations, allowing drivers to maintain controlled speeds without excessive reliance on wheel friction brakes. Such applications are standard in semi-trucks, transit buses, and refuse vehicles, where gross vehicle weights often surpass 80,000 pounds (36,287 kg) under U.S. federal limits, amplifying the risk of brake overheating on prolonged grades. Drivers engage the system after downshifting to an optimal gear—typically ensuring engine speeds above 1,200-1,500 RPM—for maximum absorption, which dissipates energy across multiple cylinders in a sequence, often enhanced by for 1.5- or 2-stroke braking modes per cycle. This approach is integral to fleet operations, as it mitigates thermal fade in service s during descents exceeding 6% grade over several miles, preserving for emergencies. Engine braking's deployment in these vehicles also supports regulatory compliance with standards like FMCSA's brake requirements, where it contributes up to 30% of total deceleration capacity in equipped rigs, reducing drum or lining replacements that can cost fleets $1,000-5,000 per axle. Systems from suppliers like and Eaton are factory-integrated into engines such as the Cummins ISX (up to 600 hp) or Eaton's decompression valves, with activation via multi-stage switches for low, medium, or high retarder power, tailored to load and terrain. In vocational applications like or trucks, it complements hydrostatic retarders but excels in scenarios demanding precise speed without , thereby optimizing operational uptime.

Passenger Vehicles and Motorcycles

In passenger vehicles, engine braking is commonly practiced by downshifting to a lower gear in manual transmissions, which increases engine RPM and leverages resistance to decelerate the vehicle without primary reliance on . This method is particularly useful on prolonged descents, when trailers, or in adverse weather conditions where enhanced control is needed, as it distributes deceleration forces across the rather than concentrating them on components. In automatic transmissions, drivers can engage engine braking via manual shift modes or by selecting lower gears, which similarly exploits engine drag to supplement braking. The primary advantage in passenger cars lies in reduced wear on brake pads and rotors, as engine braking dissipates kinetic energy through internal engine friction and pumping losses instead of generating heat via friction braking. Modern fuel-injected engines further enhance efficiency by ceasing fuel delivery during closed-throttle deceleration, minimizing consumption compared to coasting in neutral. When performed correctly—avoiding abrupt downshifts that exceed engine redlines—engine braking imposes no undue stress on components like the transmission or valvetrain. For motorcycles, engine braking serves as a fundamental technique for speed modulation, achieved by closing the while remaining in gear, which creates and frictional within the engine to slow the rear . Riders frequently employ it entering corners or on descents to maintain stability, as it allows progressive deceleration without the abrupt weight transfer associated with aggressive brake application, thereby preserving traction. This is especially critical in sport or touring motorcycles, where precise control integrates with dynamics to prevent rear lockup or excessive during extended use. In motorcycles, engine braking complements hydraulic disc brakes by distributing slowing forces, reducing overall brake temperature buildup and extending pad lifespan, particularly in high-performance scenarios involving repeated deceleration. Unlike passenger cars, where it supplements automated systems, motorcycle engine braking demands rider skill to avoid excessive deceleration that could unsettle the , but it causes no inherent damage to wet-clutch or assemblies when RPM limits are respected.

Benefits

Efficiency and Maintenance Advantages

Engine braking dissipates through the engine's and exhaust processes, reducing the thermal load on brakes during deceleration. This leads to less wear on brake pads, rotors, and drums, extending their service intervals and lowering replacement costs. In commercial trucks, drivers who regularly employ engine braking can achieve up to twice the lifespan for service brakes compared to those relying primarily on braking. In fuel-injected internal combustion engines, the engine control module interrupts fuel delivery to the injectors during deceleration, enabling engine braking without fuel consumption. This contrasts with coasting in neutral, where the engine idles and consumes fuel to maintain operation. As a result, engine braking enhances fuel efficiency by avoiding idle fuel use while providing supplemental retardation. For diesel engines equipped with compression or exhaust retarders, engine braking is particularly effective on prolonged descents, preventing brake fade from overheating and reducing the frequency of brake system overhauls. This maintenance benefit is evident in fleet operations, where reduced brake wear correlates with lower downtime and operational expenses. Overall, these advantages promote cost-effective vehicle management, especially in heavy-duty applications, by shifting deceleration demands from high-wear components to the more durable and .

Control and Safety Improvements

Engine braking enhances vehicle control by supplementing brakes with engine compression resistance, allowing drivers to maintain speed without continuous pedal application during descents or in adverse conditions. This technique dissipates through the rather than generating heat in brake components, thereby preventing thermal buildup that leads to —a reduction in due to overheated pads and rotors. In heavy commercial vehicles, compression-release engine brakes such as the model provide significant retarding force, enabling safer downhill operation by reducing reliance on service brakes and minimizing the risk of brake failure or incidents. Tests on overloaded trucks demonstrate that without engine braking, service brake dependency on long grades can exceed safe thermal limits, whereas integration of retarders maintains stable speeds and enhances overall . For passenger vehicles and motorcycles, engine braking improves traction management on slippery surfaces by avoiding wheel lockup associated with aggressive friction braking, thus preserving steering responsiveness and reducing skidding potential. Automotive engineering analyses confirm this method's role in extending brake life while supporting emergency deceleration without compromising handling.

Limitations and Criticisms

Mechanical Constraints

Engine braking imposes mechanical constraints primarily arising from the powertrain's design and operational physics, limiting its retarding to the engine's internal resistances such as piston compression, fluid friction, and pumping losses. In gasoline engines, the effect depends on manifold generated by the closed plate, which restricts and forces the pistons to work against during the ; however, this can lead to reduced lubrication in the and bearings under prolonged high-RPM deceleration, potentially accelerating wear if oil supply is insufficient. Diesel engines face additional constraints due to their lack of a plate, which eliminates significant vacuum-based pumping losses and relies instead on inherent resistance from high ratios (typically 16:1 to 22:1); without auxiliary release mechanisms like exhaust deactivation, the retarding force remains comparatively weak, often providing only 10-20% of peak in deceleration. These systems, when present, introduce mechanical complexity by altering mid-cycle, requiring reinforced components to withstand repeated high-stress cycles without fatigue failure. Downshifting to engage engine braking places on the , particularly in manual transmissions where mismatched engine speeds can overload synchronizers, clutches, and gears, leading to accelerated wear or damage if rev-matching is not performed smoothly; transmissions mitigate this somewhat via controlled shifts but may experience fluid overheating during sustained low-gear operation on descents. At low vehicle speeds (below approximately 15-20 mph), the effect diminishes as engine RPM falls near idle, rendering engine braking ineffective for fine control and necessitating reliance on friction brakes.

Noise and Usage Concerns

Compression release engine brakes, commonly known as , produce distinctive loud popping or chattering sounds from the rapid exhaust of compressed air, often exceeding 100 (A) in unmuffled configurations. Unmuffled straight-stack exhausts amplify this by 16 to 22 (A) compared to original mufflers, rendering the noise particularly disruptive in quiet environments. Properly muffled systems limit output to 80-83 (A), akin to household appliances, yet complaints persist due to perceived intrusiveness, especially during nighttime or in residential zones. Widespread resident complaints have driven local regulations, with many U.S. municipalities enacting ordinances banning or restricting engine brake use on roads to curb excessive , often defining violations as sounds above 80 (A) or "explosive" in character. For instance, localities permit such prohibitions under state vehicle codes, targeting "unusual or explosive" braking device operation in designated areas. Enforcement varies, but signs prohibiting engine braking are common in urban and settings to preserve community quietude. Beyond noise, usage concerns arise from potential safety implications of improper application, including sudden deceleration that can surprise trailing vehicles and elevate risks on highways. In adverse conditions like or icy , engine braking may provoke traction loss, trailer swing, or in articulated trucks, necessitating cautious deployment alongside friction brakes. Overreliance in flat or low-speed scenarios, rather than reserving it for steep descents, can accelerate component wear without proportional benefits, though manufacturers affirm its role in extending service brake life when used judiciously. These factors underscore recommendations for maintenance and selective activation to balance deceleration efficacy with environmental and operational harmony.

Noise Ordinances and Bans

Engine braking via compression release systems, commonly known as Jake brakes, generates significant noise through the rapid expulsion of into the , often exceeding 100 decibels and disturbing residential areas near highways. This has prompted numerous municipalities to enact noise ordinances specifically targeting such devices to mitigate pollution and maintain . These regulations typically prohibit the use of unmuffled or unmodified compression release engine brakes within or designated zones, with exceptions for situations where brake failure risks . In the United States, local bans are enforced under broader statutes rather than federal prohibitions, as vehicles manufactured since 1978 must comply with U.S. Agency noise emission standards at the point of sale, but operational use falls under municipal authority. For instance, Franklin Township, New Jersey, passed an ordinance on May 10, 2022, forbidding engine braking to curb excessive noise from heavy trucks. Similarly, , proposed a ban in October 2025 to address disruptions in urban settings. state law, under K.S.A. 8-17,61, mandates that compression release systems be equipped with mufflers to prevent excessive noise, rendering unmodified Jake brakes unlawful statewide. Enforcement varies, often relying on decibel thresholds around 80 dB in residential areas, with violations resulting in fines but facing challenges due to intermittent use and detection difficulties. Signs prohibiting engine braking are common at city entrances, though their legal enforceability depends on underlying ordinances, as states like limit standalone signage without tied noise abatement laws. Internationally, similar restrictions exist; for example, some European cities regulate heavy vehicle under directives, indirectly affecting engine brake usage in urban zones. Proponents of bans cite public health impacts from chronic exposure, while trucking sources argue that restrictions compromise by limiting options to prevent brake overheating on descents.

Integration with Safety Standards

Engine braking systems, including compression release retarders, are incorporated into safety standards as auxiliary devices that complement primary brakes, primarily to address during prolonged descents in heavy vehicles. (FMCSA) guidelines highlight retarders' role in maintaining vehicle control by dissipating energy through the engine rather than wheel brakes, reducing overheating risks that could lead to failure. This aligns with performance-based standards like 49 CFR 393.40, which mandate adequate service, parking, and emergency braking capabilities but permit supplementary systems to enhance overall retardation without altering core requirements. In the United States, integration occurs through compatibility with (FMVSS), such as No. 121 for air-braked vehicles, where stopping distance tests assume standard transmission engagement but do not mandate retarders; instead, these systems must not compromise functionality or minimum performance thresholds. Similarly, emerging rules for automatic emergency braking (AEB) under proposed FMCSA updates require to remain active, ensuring engine braking does not induce instability during automated interventions. European ECE R13 regulations for heavy-duty braking similarly accommodate retarders as secondary systems, provided they meet compatibility tests for wheel slip control and do not exceed or traction limits during . Regulatory frameworks emphasize operational protocols to maximize integration, such as disengaging retarders on icy or surfaces to avoid skidding, as outlined in FMCSA safety technologies overviews. Driver training standards, including those from provincial handbooks like Ontario's Ministry of Transportation, instruct using engine braking judiciously to supplement failed service brakes, reinforcing its role in descent management without supplanting engineered safeguards. Violations of proper use can contribute to accidents, underscoring the need for design standards that include fail-safes, like driver-selectable controls, to prevent unintended activation.

Recent Developments

Technological Innovations

Recent advancements in engine braking technology have primarily focused on enhancing release systems, particularly through innovations in integration and multi-stroke operation to improve retarding , efficiency, and compatibility with downsized engines. Jacobs Vehicle Systems' High Power Density (HPD) engine , utilizing a two-stroke braking mode on four-stroke engines, incorporates hydraulic actuation on both and exhaust cams to double the braking strokes per cycle while controlling boost for optimized airflow and . This achieves up to 1.5 times the retarding performance of traditional release brakes, delivering, for example, 370 kW of braking at 1500 rpm on a 13-liter engine and 611 kW at 2500 rpm, thereby reducing reliance on foundation brakes during steep descents exceeding 26% grades. Cummins Inc. has advanced these systems by applying Jacobs' Jake Brake® technology directly to exhaust valves, altering timing to enhance braking efficiency and integrate with broader solutions such as cylinder deactivation () and (VVT). deactivates select cylinders during low-load conditions by disconnecting valves from the , which not only boosts fuel economy by 2-2.76% in road tests but also sustains aftertreatment temperatures above 200°C for better reduction during braking phases. VVT and further enable dynamic adjustments across fuel types, including and emerging alternatives like , improving overall durability and emissions compliance in commercial heavy-duty applications. Exhaust brake technologies have seen complementary progress through electronic integration, such as improved control algorithms and compatibility with advanced driver-assistance systems (ADAS), which enhance precise and reduce energy loss during operation. These developments, including automatic smart s in models like the 2025 Heavy Duty, extend mechanical life by minimizing fade and adapting to varying loads, though they remain secondary to compression release in high-torque scenarios. Overall, such innovations address the demands of stricter emissions standards and heavier payloads by prioritizing retarding torque at lower engine speeds without excessive stress.

Market and Efficiency Advances

High Power Density (HPD) engine braking systems, developed by Jacobs Vehicle Systems (now part of Valvetrain Technologies), have advanced retarding performance by up to 100% at low engine speeds and 40% at higher speeds compared to conventional compression release brakes. These gains compensate for reduced aerodynamic drag and in modern heavy-duty trucks, enabling higher capacities and lower total ownership costs without the added weight or of driveline retarders. Integration of engine braking with cylinder deactivation technology has enhanced , achieving 2% savings on distribution routes and 2.76% on line-haul routes in real-world tests using a 13-liter under J1321 standards. This combination maintains exhaust temperatures above 250°C for optimal aftertreatment function, reducing emissions by up to 77% during idle in lab conditions while minimizing parasitic losses. Market growth reflects these efficiency improvements, with the global engine brake sector valued at $760 million in 2024 and forecasted to reach $1,050 million by 2031, driven by stringent emissions regulations and demand for safer, lower-wear braking in commercial fleets. Adoption has expanded to and engines, where HPD mitigates up to 25% retarding power loss inherent to those fuels, supporting broader and operational reliability.

References

  1. [1]
    What Is Engine Braking and How Does It Work? | UTI
    Jul 24, 2025 · Benefits of Engine Braking · Lower associated maintenance costs: Reduced foot pedal applications result in less wear and tear on the foundation ...Missing: mechanism | Show results with:mechanism
  2. [2]
  3. [3]
    Engine braking – what is it? And is it safe? | RAC Drive
    Dec 5, 2023 · Engine braking is a way of slowing down your car without using the brake pedal. It works when the car is in gear and you lift your foot off the accelerator.Missing: definition mechanism
  4. [4]
    How an Engine Brake works | Cummins Inc.
    The Jacobs Engine Brake (also known as the "Jake Brake") is an engine retarder that uses the engine to aid in slowing and controlling the vehicle.
  5. [5]
    Jacobs Engine Brake Retarder - ASME
    Invented by Clessie Lyle Cummins (1886-1968), this device (produced by the Jacobs manufacturing company since 1961) has contributed significantly to highway ...
  6. [6]
    How Can You Use Your Vehicle's Engine as a Brake - Garage.co.uk
    Mar 10, 2025 · Engine braking offers several benefits, particularly when driving downhill or in situations requiring reduced speed. By allowing the engine to ...How To Engine Brake... · Manual Transmission For... · Reduced Brake Fade
  7. [7]
    Engine Braking and Noise Concerns Information | Cummins Inc.
    When an engine brake is used on a vehicle with a poorly muffled or un-muffled engine exhaust (using straight pipes for example), the sound can be offensive.Missing: pollution | Show results with:pollution
  8. [8]
    Loud, rumbling brakes on semis are an important safety feature - KGW
    Mar 24, 2023 · ... engine braking is in line with 1988 EPA noise standards. However, when unmuffled, those decibel ratings go much higher. Which means it's ...
  9. [9]
    Trucks' noisy engine braking spurs bans - The Columbus Dispatch
    Jun 9, 2014 · An "engine braking prohibited" sign warns truckers on Rt. 36. Delaware Police. The low rumble can rattle windows and cut through walls. When the ...
  10. [10]
    Engine Braking and Valvetrain Technologies - Cummins
    Clessie Cummins was nearly hit by a train descending the mountainous terrain of Cajon Pass, CA, inspiring him to invent the engine brake, patented in 1957.How an Engine Brake works · Service, Parts, and Support · Tune-up Kit Reference
  11. [11]
    US2876876A - Diesel engine braking control - Google Patents
    Aug 20, 2025 · ... CLESSIE L. CUMMINS March 10, 1959 c. CUMMINS DIESEL ENGINE BRAKING CONTROL v5 Sheets-Sheet 4 Filed Nov. 25, 1955 S N n un SI .r u m 7.H B -R ...
  12. [12]
    The Jake Brake turns 60 | Trucks, Parts, Service
    Apr 29, 2021 · In 1961, Jacobs introduced the first engine brake for commercial vehicles, which was invented by Clessie Cummins, who is the founding father of ...Missing: adoption | Show results with:adoption
  13. [13]
    Jake Brake turns 60, but conceived 90 years ago | FleetOwner
    Then Jake Brake is now in its 60th year of service, with more than 9 million of the engine compression systems made. It's history goes back 90 years though, to
  14. [14]
    What Trucking Fleets Need to Know About Engine Brakes
    Jul 21, 2023 · The engine brake hydraulically alters the cylinder valve timing to turn a power-producing internal combustion engine into an energy-absorbing air compressor.
  15. [15]
    Jake Brake Turns 60: Non-Friction Braking - The BRAKE Report
    May 13, 2021 · The Jacobs compression release engine brake, or "Jake brake," is now in its 60th year of service, with more than 9 million of the systems.Missing: adoption | Show results with:adoption
  16. [16]
    Where does the energy go when engine braking?
    Feb 29, 2016 · The energy will be released via the heat in the engine produced by piston, gearbox and skidding (if your gears are lowered further) though mostly via adiabatic ...
  17. [17]
    The Ins And Outs Of Engine Braking | CarThrottle
    Oct 8, 2016 · In its simplest form, engine braking occurs in a petrol engine when the throttle is released. When the throttle pedal is actuated, a butterfly ...Missing: fundamental | Show results with:fundamental
  18. [18]
    What is Engine Braking (and Why you Should do it)
    Engine braking slows the car without the need to apply the brakes. Because the car is slowing passively it allows you to maintain control of the vehicle, ...
  19. [19]
    What Are the Effects of Engine Braking and Compression on Car ...
    Aug 7, 2007 · Engine braking occurs primarily due to the compression effects in the cylinders as the engine spins, which creates a resistance to the pistons ...
  20. [20]
    The Myth of Compression Braking - Exploring Overland
    Sep 16, 2011 · First, the term “compression” braking is a misnomer. While there are several forces at work (including simple internal friction) when a driver ...
  21. [21]
    Which has more Engine Braking? A petrol or a diesel ... - Team-BHP
    Sep 16, 2011 · The fuel itself is the throttle, and thus diesel engines are not subject to the same engine braking effects as gasoline engines are. But the ...
  22. [22]
    Engine vs. Exhaust vs. Jake Brake: What's the Difference?
    This type of brake is mechanically simpler than a Jake Brake but still offers substantial stopping power.
  23. [23]
    What are the pro's and con's of compression braking vs. exhaust ...
    Jan 26, 2016 · Jake brakes are considered to be up to 80% more effective than exhaust brakes in creating resistance to slow a vehicle. In many communities in ...
  24. [24]
    Diesel Exhaust Brake Systems Explained - JTech
    Diesel exhaust brakes are often preferred over compression brakes because they provide stopping power without the noise of compression brakes.<|control11|><|separator|>
  25. [25]
    Engine Braking? - General Banshee Discussion
    Jan 6, 2004 · A banshee, or any two stroke motor has noticeably less engine braking because it compresses about half the air that a four stroke does when compared stroke ...Missing: mechanism | Show results with:mechanism
  26. [26]
    How does an engine brake work? Why doesn't it work on two strokes ...
    Jul 19, 2023 · A two stroke also has engine breaking, but, the compression is lower, so the break effect is less.Why don't two strokes have engine braking? I am not getting ... - QuoraWhy don't 2-stroke dirt bikes have engine braking like a 4 ... - QuoraMore results from www.quora.com
  27. [27]
    How 2 Stroke engine braking works - or doesn't - YouTube
    Jun 20, 2017 · In this video I talk about how engine braking for a 2 stroke engine works, but why it doesn't feel like it is.
  28. [28]
    Research on two-stroke compression release braking performance ...
    Dec 24, 2019 · It is mean that every four-stroke cycle, two-stroke compression release brake has two compression and release processes. Fuchs et al. introduced ...<|separator|>
  29. [29]
    Why You Should Never Engine Brake on Modern Two-Stroke Dirt ...
    Jul 24, 2023 · Engine braking cuts off the oil flow in two strokes since the oil is mixed with the gas. This can lead to overheating, seizure, and engine failure.<|separator|>
  30. [30]
    Why is it bad to engine brake a 2-stroke? - Quora
    Aug 5, 2017 · A two stroke, by design, needs its oil mixed in with the fuel. By engine braking, you are leaning out the mixture, which means you are not ...Why don't 2-stroke dirt bikes have engine braking like a 4 ... - QuoraWhy don't two strokes have engine braking? I am not getting ... - QuoraMore results from www.quora.com
  31. [31]
    2 stroke engine braking. Myth or Fact? - General Dirt Bike Discussion
    Nov 13, 2017 · People say that engine braking on a 2 stroke is bad because you are spinning moderate to high RPM with the throttle closed.Do 2 strokes have engine braking? - General Dirt Bike Discussionengine brake - 2 stroke - MX Riding Technique - ThumperTalkMore results from www.thumpertalk.com
  32. [32]
    How Regenerative Braking Works - Auto | HowStuffWorks
    In battery-powered or hybrid cars, regenerative braking converts kinetic energy into chemical energy that is stored in the battery to be later used power the ...Regenerative Braking Circuits · Regenerative Braking Diagram
  33. [33]
    Regenerative Braking - an overview | ScienceDirect Topics
    Regenerative braking is defined as the mechanism that converts kinetic energy during braking into chemical energy stored in an electric vehicle's battery, ...<|separator|>
  34. [34]
    Understanding regenerative braking in electric vehicles (EVs)
    Nov 27, 2024 · Regenerative braking uses the traction motor as a generator to convert kinetic energy into electricity that recharges the battery.
  35. [35]
    What Is Regenerative Braking and How Does it Work? - Mazda USA
    Regenerative braking is a mechanism through which an all-electric or hybrid vehicle's powertrain captures energy as your car slows down or goes downhill.
  36. [36]
  37. [37]
    Regenerative Brakes: How Do They Work? - Kelley Blue Book
    Regenerative brakes work by reversing the electric motors that propel a car. They act like a generator and feed energy back into the hybrid or electric system ...Missing: mechanism | Show results with:mechanism
  38. [38]
    When Should a Truck Driver Engage the Jake Brake?
    Oct 3, 2024 · Jake brakes, also known as compression release engine brakes, were introduced in 1961 by Jacobs Vehicle Systems. When used correctly, they ...<|separator|>
  39. [39]
    Heavy duty truck engine brake | Eaton
    Reduces brake and tire wear · Avoids overheating and fading of primary brakes · Reduces or eliminates the need for a driveline retarder.
  40. [40]
    How Truck Drivers Can Effectively Use an Engine Brake
    Jul 24, 2023 · While you still can, apply the brakes to slow the truck, make a downshift and re-engage the engine brake.
  41. [41]
    The Role of Engine Braking in Reducing Wear on Commercial Truck ...
    Sep 25, 2025 · Brake jobs on a heavy-duty truck are a major expense. Following a complete guide to fleet maintenance is essential, and engine braking is a key ...
  42. [42]
    What Is Engine Braking, and When Should You Use It? - Capital One
    Jul 5, 2022 · Simply put, engine braking is a way of reducing a vehicle's speed using the powertrain instead of (or in addition to) the mechanical brakes.
  43. [43]
    What is Engine Braking & Why Should You Use It? | Virginia Tire ...
    Feb 9, 2021 · Benefits of Engine Braking · It reduces wear and tear on your brakes. · It increases fuel economy. · It doesn't harm the vehicle.
  44. [44]
    Engine Braking Explained — Is It Bad for Your Car? - Hogan & Sons
    Engine braking is a useful technique to save on brake system wear, to maintain vehicle control, and to safely descend hills. It is frequently used with manual ...
  45. [45]
    Jake Brake vs Engine Brake - AutoZone.com
    Engine braking in passenger cars comes in handy when going down a long hill, approaching a stop, or driving in slippery conditions.
  46. [46]
    What is Engine Braking on a Motorcycle & FAQs - Harley-Davidson
    Engine braking is the process of reducing speed by closing the throttle when your bike is in gear and allowing engine drag – internal friction and vacuum – to ...
  47. [47]
  48. [48]
    Engine braking in bikes: Detailed guide for riders
    Sep 17, 2025 · Learn everything about engine braking in bikes. Discover tips, benefits, and techniques of engine braking for motorcycle/bike riders.
  49. [49]
  50. [50]
    Understanding Engine Braking in Motorcycles: How does it Work?
    Dec 10, 2024 · Closing the throttle cuts off airflow, reducing fuel burn and engine power. This slows the bike by decreasing the wheels' rotational speed.
  51. [51]
    Brake Fade 101: What It Is and How to Avoid It on Long Grades for ...
    Oct 13, 2025 · Using proper driving techniques, such as engine braking and pulse braking, along with regular brake system maintenance, can significantly reduce ...
  52. [52]
    Safety Adaptability of Engine Retarder (Jacobs) on Long Downhill of ...
    May 8, 2019 · The tests showed that 30% of vehicle overloading conditions, without the engine brake (Jacobs), relying on the service brake to control downhill ...
  53. [53]
    What is engine braking, and is it safe? - ATS Euromaster
    Jan 8, 2025 · In this circumstance, an engine brake can put unnecessary stress on the drivetrain, which could lead to mechanical damage. Heavy loads or towing ...Missing: constraints limitations
  54. [54]
    What are the technical differences in how Jake brakes and ... - Quora
    Sep 11, 2025 · Jake brakes (and other similar devices) are more technical and effective and they work by releasing the compressed air charge from each cylinder ...What is the difference between compression braking and exhaust ...Are exhaust brakes bad for engines? - QuoraMore results from www.quora.com
  55. [55]
    Does Downshifting (Engine Braking) Cause Extra Wear and Tear?
    Jun 22, 2011 · Engine braking passively reduces wear on brakes and helps a driver maintain control of the vehicle. Active use of engine braking (shifting into ...
  56. [56]
    Engine braking | DODGE RAM FORUM
    Feb 28, 2015 · It doesn't necessarily cause undue stress to the drivetrain unless you shift into too low a gear at excessive speed. In that case you risk over ...
  57. [57]
    [PDF] Vehicle Noise Levels and Compression Release Engine Braking
    This document is intended to provide the reader with information about commercial vehicle noise and its rela- tionship with compression release engine ...
  58. [58]
    Engine Brake Use - Auto | HowStuffWorks
    Nov 21, 2008 · 80 to 83 dB(A), the range of a properly muffled engine brake, is within the same noise level range as a household garbage disposal, food ...
  59. [59]
    Why do trucks use engine brakes and aren't they illeg - Palatine, IL
    Many newer trucks are equipped with mufflers to reduce the sound emitted. The Village of Palatine does not have an ordinance specific to engine brake noise.
  60. [60]
    JAKE BRAKES - American Legal Publishing's Code Library
    The purpose of this subchapter is to prohibit the excessive, loud, unusual, or explosive use of engine and compressed air-braking devices within designated ...
  61. [61]
    [PDF] DuPage Township, Will County, Illinois
    AN ORDINANCE PROHIBITING ENGINGE BRAKING ON TOWNSHIP ROADS. WHEREAS ... vehicle from operating any engine braking system that emits excessive noise; and.
  62. [62]
    I-70 road noise, from trucks mostly, has been getting much worse
    Aug 9, 2019 · When engaged, the “Jake brake” uses pressure from the truck's engine to slow down the vehicle. ... engine brake on registered about 85 dB .<|separator|>
  63. [63]
    [PDF] On Engine Brake Noise
    dB(A) Scale. 60-70. * Range of Truck Noise Level in Full Acceleration and Full Braking. 0. Loud concert for an attendee. 110-115. Page 12. 12. Characteristic ...
  64. [64]
    [PDF] ENGINE BRAKE NOISE - Cummins
    Engine brake noise is a component of exhaust noise and is controlled by a functioning muffler. While there is not a large difference between engine brake and.
  65. [65]
    [PDF] Jake Brake Restrictions - Connecticut General Assembly
    Nov 9, 2021 · State and federal law also generally (1) restrict vehicle noise emissions and (2) prohibit tampering with or removing exhaust systems. The ...
  66. [66]
    § 71.042 USE OF COMPRESSION RELEASE ENGINE BRAKES.
    (B) Prohibition. All motor vehicles are prohibited from using compression release engine brakes within the corporate boundaries of the town, except in the event ...<|control11|><|separator|>
  67. [67]
    New Jersey town bans Jake braking - CDLLife
    May 11, 2022 · On May 10, the Franklin City Council voted 4-1 in favor of an ordinance to forbid engine braking (also known as Jake braking), according to ...
  68. [68]
  69. [69]
    2012 Statute - Kansas Legislature
    (a) It shall be unlawful for the driver of any motor vehicle to use or cause to be used or operated any compression release engine braking system without such ...Missing: restrictions | Show results with:restrictions
  70. [70]
    How to deal with noise from Jake Brakes in residential areas of ...
    Oct 8, 2024 · Typically, research shows the decibel level to be the same as that of a large lawnmower, but in early morning or late at night, the sound a jake ...Compression release engine brakes on residential streets - FacebookAre no jake brake signs enforced in small towns in Iowa? - FacebookMore results from www.facebook.com
  71. [71]
    No Engine Brakes - Hillsdale Est. 1788
    Please understand that New York State does not allow the use of a sign to ban the use of a “Jake Brake”. Numerous communities have proposed noise abatement ...Missing: cities | Show results with:cities
  72. [72]
    Why Do Some Areas Ban Jake Brakes? - Apex Technical Institute
    Jul 16, 2018 · The main areas where Jake brakes are prohibited are places where residential neighborhoods are near the interstate or toll roads.Missing: ordinances | Show results with:ordinances
  73. [73]
    Engine brakes the focus of bills in multiple states - Land Line Media
    Mar 24, 2025 · Another provision states that trucks without a working muffler to prevent excessive noise would fail inspection. An exception would not be made ...
  74. [74]
    [PDF] Motorcoach brake systems and safety technologies
    Since March 1, 1998, new motorcoaches are required to have an anti-lock braking system. (ABS). An ABS monitors all wheels for skidding during brake application ...
  75. [75]
    49 CFR 393.40 -- Required brake systems. - eCFR
    Each commercial motor vehicle must meet the applicable service, parking, and emergency brake system requirements provided in this section.
  76. [76]
    [PDF] NPRM Heavy Vehicle Automatic Emergency Braking Systems
    This NPRM also proposes Federal Motor Carrier Safety. Regulations requiring the electronic stability control and AEB systems to be on during vehicle operation.
  77. [77]
    brake retarders: Types, Installation & Benefits - Accio
    Rating 5.0 (62) 5 days ago · Adherence to regional standards like ECE R13 or FMVSS 121 is non-negotiable for compliance. Evaluate performance through continuous braking ...<|separator|>
  78. [78]
    Use of brakes | The Official Ministry of Transportation (MTO) Truck ...
    Jan 18, 2021 · If brakes should fail on a level road, you should downshift and use engine braking to slow the vehicle. If a shorter stopping distance is ...
  79. [79]
    Two-Stroke Future for Heavy-Duty Engine Braking
    Aug 17, 2022 · Jacobs' HPD compression release engine brake adds intake valves and turbo boost control to hike efficiency.Missing: effectiveness | Show results with:effectiveness
  80. [80]
    Engine brakes are changing to meet needs of engine types
    Nov 2, 2022 · Jacobs says its HPD's technology realizes up to 1.5 times the available braking performance of traditional compression release engine brakes.Missing: Jake | Show results with:Jake
  81. [81]
    Valvetrain and engine braking advancements for improved ...
    Jul 25, 2024 · This article helps explain the latest developments around braking and Valvetrain technologies, and how they are contributing to improved performance.
  82. [82]
    Latest braking innovations to reduce fleet emissions
    Aug 14, 2024 · Cummins Valvetrain Technologies reported between 2 and 2.76% fuel savings when road-testing its Jacobs cylinder deactivation technology.
  83. [83]
    Exhaust Brake Future-Proof Strategies: Market Trends 2025-2033
    Rating 4.8 (1,980) Jul 24, 2025 · Technological advancements: Focus areas include integration with advanced driver-assistance systems (ADAS), improved control algorithms for ...
  84. [84]
    Automatic Smart Exhaust Brake | 2025 Ram Heavy Duty Trucks
    Jan 19, 2025 · If equipped, the Automatic Smart Exhaust Brake (diesel only) can help extend the life of your mechanical brakes, and reduce brake fade.Missing: technology innovations 2020-2025<|control11|><|separator|>
  85. [85]
    High Power Density | Cummins Inc.
    Jacobs' full 2-stroke HPD technologies realize up to 100% performance improvements at low engine speeds compared to traditional compression release brakes ...Missing: details | Show results with:details
  86. [86]
    Engine Brake Market Size - Valuates Reports
    In 2024, the global market size of Engine Brake was estimated to be worth US$ 760 million and is forecast to reach approximately US$ 1050 million by 2031 with ...Missing: technology | Show results with:technology