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igus

igus is a privately held engineering company specializing in the development and manufacture of motion plastics—high-performance polymer-based components engineered for dynamic applications in , machinery, and . Founded on October 15, 1964, by Günter Blase in a garage in , , the company began with innovative plastic solutions for industrial needs, such as valve plugs, and has since grown into a global leader in tribologically optimized plastics that enable low-friction, maintenance-free motion. igus produces a vast array of products, including over 188,000 catalog items such as plastic plain bearings (e.g., iglidur® materials), energy chains for cable management (e.g., e-chain® systems), flexible cables (chainflex®), linear guides, and robotic components like the robolink® modular system as of 2024. The company's innovations focus on durability, cost-efficiency, and sustainability, with extensive in-house testing in the world's largest motion plastics labs to ensure products withstand extreme conditions without lubrication. Notable advancements include the introduction of the first polymer energy chain in 1971 and iglidur® plain bearing materials in 1983, which have revolutionized wear-resistant motion in industries ranging from automotive to aerospace. Headquartered in , igus operates 37 subsidiaries and distribution partners in over 80 countries, employing more than 5,200 people worldwide as of 2025. In 2024, the company achieved a turnover of €1.105 billion, reflecting its strong position in the global market for engineered despite economic challenges. As a family-owned , igus emphasizes "enjoyneering"—combining with enjoyment—through initiatives like low-cost programs and a commitment to zero plastic waste via its goBAK® efforts.

Overview

Founding and Headquarters

igus was founded on October 15, 1964, by Günter Blase and his wife Margret Blase in a double garage in , initially operating as a supplier of technical plastics. The company began with a focus on producing injection-molded plastic parts for various industrial applications, leveraging the emerging potential of polymer materials. The first product developed by igus was a valve plug for Pierburg carburetors, which marked the successful debut of their injection-molding capabilities in 1964. As the business grew, igus relocated its headquarters in 1977 to a new facility in Lochermühle, Bergisch Gladbach, where it installed its first injection-molding machine to support expanded production. In 1994, the company moved to a larger site in Cologne's Porz-Lind district, acquiring a 40,000 m² plot to accommodate development, production, sales, administration, and planning under one roof. This relocation laid the foundation for further growth, with the headquarters undergoing significant extensions in subsequent years, including a 60% expansion in 2009 and another in 2012. Further expansions, including a new 20,000 m² production hall in the early 2020s, have continued to enhance capacity. Today, the headquarters campus spans approximately 218,000 m², serving as the global hub for igus's manufacturing, research, and administrative operations. This central base has enabled the company's evolution into a specialist in motion plastics, supporting its worldwide activities.

Corporate Profile

igus is a family-owned company specializing as a manufacturer and distributor of lubrication-free, high-performance plastic components designed for motion-intensive applications, including , , and machinery. Headquartered in , , the firm operates under the leadership of Frank Blase, son of founder Günter Blase, who serves as managing director and CEO. As of 2025, igus employs 5,215 people worldwide and generated sales of €1.105 billion in 2024, reflecting its position as a key player in the motion plastics sector. The company maintains a in ISO 9001:2015 for , ensuring rigorous standards in its and processes. igus offers a comprehensive product catalog comprising 243,000 items available from stock, which includes over 28,000 specialized motion plastic components such as bearings, cable carriers, and linear guides. This extensive range supports diverse industrial needs by providing durable, maintenance-free solutions that enhance efficiency and reduce operational costs in dynamic environments.

History

Early Years (1964–1980s)

igus was founded in 1964 by Günter Blase in a double garage in , , initially operating as a supplier of technical plastic components for various industries. From its inception through 1983, the company focused on complex parts, such as valve plugs for automotive applications like those produced for Pierburg in 1965, using an early injection-molding machine acquired that year. Operations began modestly in the garage setting but expanded to a small by 1977, when igus relocated to a new facility in 's Lochermühle area to accommodate growing production needs with dedicated injection-molding capabilities. This period marked a foundational phase of scaling from a founder-led operation to a structured entity, driven by demand for reliable plastic solutions in industrial settings. Key early innovations included the development of the first plastic energy chain in 1971, designed to guide and protect cables in dynamic machinery environments, initially for textile machine manufacturer Schlafhorst. By 1979, igus published its inaugural catalog dedicated to energy supply systems, highlighting the E-series energy chains as a core offering for cable management. Employee numbers remained small during this time, reflecting the company's nascent stage, but laid the groundwork for future expansion. In 1983, under the leadership of Frank Blase, Günter's son, igus underwent a significant , shifting from general parts supply to specializing in complete motion products, particularly plain bearings and carriers. This transition was spearheaded by the introduction of iglidur Q, the company's first high-performance plain material, engineered for extreme loads and maintenance-free operation in harsh conditions. The move addressed growing industrial needs for durable, low-lubrication components amid rising , though it required restructuring product lines and establishing a dedicated department to focus on these niche solutions. By , the workforce had grown to 40 employees, supporting this specialized direction.

Expansion and Innovation (1990s–2000s)

During the , igus began transitioning from a regional supplier to a more expansive operation by leveraging digital tools and innovative product lines to enhance accessibility and functionality. In 1991, the company launched its first electronic catalog, xigus 1.0, which revolutionized product distribution by providing an early digital platform for customers to access information on motion plastics components. This was complemented by the introduction of the readychain system in 1993, a fully harnessed, ready-to-install energy chain solution designed to simplify assembly in dynamic applications, reducing installation time and maintenance needs. Further advancing technology, igus unveiled the drylin R shaft guide in the same year, a system that operated without , building on the self-lubricating principles of earlier iglidur materials. The mid-1990s marked significant infrastructural and product expansions that solidified igus's innovative edge. In 1994, the company relocated its headquarters to the current Porz-Lind site in , , enabling scaled production capabilities to meet growing demand. That year also saw the debut of igubal self-aligning bearings, which incorporated spherical plain bearings with housings for misalignment compensation in harsh environments, offering durability without metal components. By the end of the decade, igus extended its global footprint with the establishment of a in in 1999, facilitating market penetration in and supporting localized and . These moves transformed igus from a European-focused entity into an emerging international player. Entering the , igus accelerated product innovation to address complex motion challenges while continuing facility growth. The 2003 introduction of the triflex energy chain provided multi-axis flexibility for robotic and automated systems, allowing torsion up to 380 degrees without cable failure. Concurrently, the drylin W profile guides were launched, featuring low-friction, maintenance-free linear rails for high-speed applications in industries like and . In , igus pioneered xiros ball bearings, the world's first polymer ball bearings free of lubrication and corrosion, capable of speeds up to 20,000 rpm and suitable for environments. These developments underscored igus's commitment to polymer-based solutions that reduced environmental impact and operational costs. By 2009, a major factory extension in increased production space by 60%, accommodating the company's evolution into a global leader with subsidiaries across key markets in , , and Asia.

Recent Developments (2010s–Present)

In the 2010s, igus advanced its portfolio of maintenance-free components with the launch of the Twisterband energy chain, designed for compact rotary movements up to 7,000 degrees, and , offering machinable materials for custom bearings. These developments built on earlier linear technologies like drylin to address evolving demands in compact automation systems. In 2011, the company introduced Drylin E linear axes, integrating electric drives with self-lubricating for precise, lubrication-free motion in industrial applications. By mid-decade, igus expanded its global outreach through the 2014 iglidur on tour campaign, a traveling showcasing the durability of its plain bearings in real-world tests across multiple continents. The initiative highlighted the polymers' performance under extreme conditions, such as high speeds and loads, to engage engineers and demonstrate practical reliability. In 2016, igus launched its smart plastics initiative, incorporating sensors into polymer components for , alongside a 3D printing service that allowed customers to produce custom parts on demand using iglidur filaments. Entering the late and , igus focused on digital integration and with the 2019 debut of the RBTX platform, an connecting users with affordable components and pre-configured kits. In 2021, the company released igus:bike, a testing unit for chains in e-mobility applications, and the FastLine service, enabling of linear systems within days. Sustainability efforts gained prominence in 2022 with the igus Chainge program, a initiative that reprocesses used components into new high-performance materials, closing the loop on production waste. This was followed in 2023 by the igusGO AI app, which uses to assist engineers in selecting and configuring motion solutions for optimal performance. Post-2020, amid global disruptions like the , igus emphasized automation and supply chain resilience by investing €433 million over three years in global inventory and production capacity to mitigate shortages and ensure delivery continuity. The company accelerated low-cost automation offerings, such as mobile robots starting at €25,000, and AI-driven tools to support in adapting to volatile markets. By 2024, igus had expanded its and customer base, with a 5% increase in active customers, achieving €1.105 billion in sales while launching 247 new products focused on efficiency and . In 2025, igus continued its growth trajectory, introducing a record 277 new motion plastics products, launching the low-cost Iggy Rob for industrial applications, opening a new lead screw manufacturing facility in , and being named a finalist for the Entrepreneur of the Year award.

Products and Technologies

Core Product Lines

igus's core product lines revolve around motion plastics engineered from high-performance polymers, designed to provide lubrication-free operation, low , and high for cost-effective solutions in industrial automation and dynamic applications. These products prioritize durability in harsh environments, eliminating the need for external lubricants to reduce maintenance and environmental impact while enhancing efficiency in sectors like , , and machine tools. Energy supply systems, primarily the e-chain® series, guide and protect cables and hoses during dynamic movements, with variants such as the E20 series for quiet, high-speed operations, triflex® for multi-axis () motions, and twisterband® for rotary applications up to 7,000° twists. These modular chains feature robust links that minimize and , supporting speeds up to 180°/s in automation setups like CNC machines and robotic arms. Plain bearings and linear guides form another foundational line, exemplified by iglidur® polymer bearings, introduced in , which offer self-lubricating properties through embedded solid lubricants for low-friction sliding without grease. Complementing these are drylin® systems, including shafts, profiles, and complete linear axes, that enable maintenance-free with high load capacities and resistance to dirt, chemicals, and temperatures, ideal for conveyor systems and precision machinery. Cables and connectors are addressed by the chainflex® lineup, starting with the CF1 series and extending to specialized continuous-flex variants tested for over 66 million cycles, engineered to endure oil, extreme temperatures, and high-speed flexing in energy chains for harsh industrial settings like automotive assembly lines. Ball bearings and spherical elements include the xiros® polymer series, launched in , featuring lightweight, non-magnetic designs with corrosion resistance and self-lubrication, suitable for , , and medical applications where metal alternatives would require or fail under moisture. Additional offerings encompass igubal® self-aligning bearings, which compensate for misalignment in pivoting joints using vibration-dampening polymers for up to 40% cost savings over metal equivalents, and readychain® pre-assembled systems that integrate e-chains® with chainflex® cables and connectors for rapid installation in automated production lines. All lines leverage igus's polymer expertise to ensure predictable and scalability in motion-intensive environments.

Innovations and Research & Development

igus operates extensive in-house facilities at its headquarters in , , including a 41,000-square-foot dedicated to testing self-lubricating plastics and motion components for endurance, friction reduction, and performance under various environmental conditions. This lab conducts over 2 billion test cycles annually across multiple stations, simulating real-world applications to validate material durability and reliability before market release. These testing protocols ensure innovations meet stringent requirements for high-speed operations, environments, and extreme conditions, with data feeding into predictive tools for customer applications. A pivotal initiative in igus's R&D is the development of smart plastics, launched in 2016, which embed sensors into components for real-time monitoring of wear, tension, and breakage to enable and reduce downtime. Complementing this, igus introduced its service in 2016, allowing for the rapid production of custom parts using proprietary high-performance polymers that offer up to 50 times greater abrasion resistance than standard materials in moving applications. In robotics, igus began developing the robolink modular system in 2009, focusing on lightweight, cost-effective articulated arms and joints for automation tasks, with ongoing expansions to integrate sensors and drives for enhanced flexibility. Digital innovation forms a core of igus's forward-looking R&D, exemplified by the 2019 launch of the RBTX platform, an and testing for assembling and simulating low-cost solutions using igus components. In , igus released the igusGO AI app, which uses to analyze user-submitted images of machinery, recommend optimized parts, and calculate potential cost savings for over 450 industrial applications. Supporting these efforts, igus invests annually in new polymer formulations tailored for demanding scenarios, backed by a robust portfolio exceeding 340 registered patents worldwide. In 2025, igus introduced 277 new motion plastics innovations, emphasizing with PTFE-free materials, expanded drygear® worm gears, and enhanced linear drive technologies for low-cost , further advancing lubrication-free and environmentally friendly solutions.

Global Presence

Europe

igus maintains its global headquarters in Cologne, , at Spicher Str. 1a, 51147 Köln, where the company was founded in 1964 and continues to serve as the core of its operations. The Cologne facility is a primary hub, equipped with advanced capabilities including numerous injection molding machines and a nearly 59,000 ft² (5,500 m²) test , supporting the development and of motion plastics components. igus operates 35 locations worldwide, with a significant concentration in where primary occurs across several sites, including factories in at least 15 countries globally but predominantly within the region. The subsidiary was established in 1991 to support local market needs and is based at the Brackmills Estate in , where it maintains a certified encompassing sales, distribution, and activities. This site facilitates rapid delivery and technical assistance for and Irish customers, aligning with igus's emphasis on efficient supply chains in . Other key European subsidiaries include those in , located at 49, avenue des Pépinières, Parc Médicis, F-94260 Fresnes, and , established in 1993. igus also operates sites in , the , , and numerous other European countries, providing localized support through a network of over 15 regional hubs focused on sales, distribution, and technical services. In 2025, igus invested in expanding its subsidiary in , among others. In , igus targets sectors such as automotive production, building, and , offering tailored motion plastics solutions like energy chains, bearings, and linear guides to enhance efficiency in assembly lines, robotic systems, and heavy machinery applications. With over 5,200 employees worldwide as of 2025, a substantial portion supports these European operations, driving and compliance with regulations on and standards.

North America

igus established its North American subsidiary, igus Inc., in 1985 as its first international expansion, initially based in East Providence, Rhode Island. The company has since grown into a major regional hub, now headquartered in Rumford, Rhode Island, where it employs over 500 people across North America. The Rumford facilities include a 189,000 square foot corporate headquarters and distribution center, a 100,000 square foot injection molding plant, and a 55,000 square foot robotics campus dedicated to low-cost automation solutions. This infrastructure supports igus's evolution from a small branch office to a key operational center serving the United States, Canada, and Mexico, with a focus on local manufacturing and inventory management to meet regional demands. In 2025, the USA facility was expanded into a regional hub for production and development. In , igus operates a subsidiary in , , established in the , which caters to industries such as automotive and through tailored motion plastics solutions. To align with North American standards, igus emphasizes certifications like UL approval for its chainflex cables, ensuring compliance and safety in dynamic applications. Additionally, the company maintains extensive local stock of over 80,000 products, enabling rapid delivery—most orders ship within 24-48 hours—to enhance responsiveness for customers across the region.

Asia and Other Regions

igus established its ASEAN headquarters in Singapore in 1997, serving as the regional hub for operations covering , , , , , and the . The company maintains dedicated subsidiaries in these countries to support local markets, with national headquarters such as IGUS MOTION PLASTICS (THAILAND) CO., LTD. in for . Similar subsidiaries operate in , , , and the , providing tailored distribution and technical support for motion plastics in high-growth sectors. In , igus founded a major subsidiary in 1999, which has grown into a key production and development focused on serving the and machinery industries. In 2025, this facility was expanded into a regional . This supports regional through decentralized manufacturing, enabling efficient supply of components like energy chains and bearings to demanding applications in and . igus products are particularly adapted for Asia's sector, where cleanroom-compatible solutions enhance reliability and in and processes. Beyond and , igus operates subsidiaries in other Asian markets including , , and . The Indian subsidiary, established during the company's international expansion phase in the late and early , caters to diverse industries with localized support. In , the Tokyo-based headquarters handles sales and technical services for motion plastics in and ; igus invested in expanding this subsidiary in 2025. South Korea's operations, centered in , focus on polymer solutions for industrial machinery. igus extends its presence to other regions through subsidiaries in 35 countries worldwide, complemented by partners in an additional 80 countries. Notable subsidiaries include igus do Brasil Ltda in , supporting South American markets with solutions for ; in 2025, this was expanded into a regional hub. igus (Pty) Ltd in addresses African demands in resource extraction. In Australia, operations are managed via a key distributor, Treotham Automation Pty Ltd, ensuring access to motion plastics for and applications. Additionally, igus invested in its subsidiary in in 2025. Regionally, igus tailors offerings for sectors like in and , where durable, lubrication-free components withstand harsh environments in and conveyor systems.

Sustainability and Corporate Responsibility

Environmental Initiatives

igus launched the Chainge platform in 2022 to streamline the of used chains and other technical plastics from any manufacturer. Through this online program, customers return end-of-life components for regranulation into high-quality raw materials, which are then incorporated into new igus products, closing the loop and diverting waste from landfills. By 2025, the initiative had processed approximately 170 tons of , reducing the environmental impact of . In material innovations, igus integrates bio-based and recycled polymers into its iglide plain bearings, with variants like iglide containing up to 94% renewable raw materials or 100% recycled regranulate to maintain performance while minimizing virgin use. pursues a goal of developing 100% recyclable motion plastics, enabling sustainable alternatives in demanding applications such as linear guides and slewing rings. These advancements support broader product lines by incorporating eco-materials without compromising durability or low-friction properties. igus enhances through low-friction, self-lubricating designs that eliminate the need for external oils or greases, preventing and extending component life in settings. This approach has been shown to reduce demands, with industry-wide potential savings of up to 14 million euros annually in and maintenance costs. To lower its , igus has installed photovoltaic systems on facilities across , achieving 100% green for operations and targeting CO2-neutral buildings by 2025. Partnerships with entities like cirplus for recycled thermoplastics and Mura for chemical recycling further embed principles into the . As of 2024, igus reuses 99% of its plastic waste, with a significant portion of products featuring recycled content, contributing to the objectives of the EU Green Deal through enhanced and emissions reduction.

Social and Ethical Practices

Igus demonstrates a commitment to ethical standards through its formalized complaint procedure, which allows employees, suppliers, and other stakeholders to report potential violations of or environmental obligations. This system specifically prohibits practices such as child labor, forced labor, , and inadequate working conditions, ensuring compliance with international labor norms. Reports are handled confidentially via a secure platform, with measures for data protection and impartial investigation to uphold ethical conduct across operations. In terms of social practices, igus fosters an inclusive corporate characterized by flat hierarchies, open-door policies, and first-name interactions among all staff, including the CEO, to promote and employee . The company supports workforce development through initiatives like the igus Academy for professional training and the igus kidz , which engages in STEM education and apprenticeships to build skills. Employee is enhanced by flexible work options, such as remote arrangements via igus digital, and regular team-building events to maintain a supportive environment. On a global scale, igus engages in involvement, particularly through its subsidiary, which operates a dedicated CSR committee and allocates funds to social projects in , , and environmental , with documented expenditures from 2014 to 2021. Examples include partnerships to collect plastic waste from Indian rivers, benefiting local communities by reducing and creating opportunities, as well as the "reguse" initiative that repurposes for underprivileged users. In the United States, igus has donated protective equipment, such as face shields, to schools during crises to support educational continuity.

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    Sep 3, 2020 · “As business leaders and parents, we are thrilled to be able to donate igus face shields in an effort to provide additional protection against ...